Abstract: A pulp molding production line including as molding machine, pulp molding robot and press, where a transfer device installed on the pulp molding robot includes a wet pulp transfer mold, with the front of the wet pulp transfer mold including a recessed matching chamber configured to fit over the exterior of a wet pulp product, and a moving rack oriented parallel to the wet pulp transfer mold and connected to the back of the wet pulp transfer mold through a guide mechanism, with a driver connected between the back of the wet pulp transfer mold and the moving rack to drive the moving rack to move relative to the wet pulp transfer mold, and several evenly spaced vacuum chucks provided on a side of the moving rack opposite from the wet transfer mold to acquire the molded pulp product from the press.

Abstract: The present document discloses a tool or tool part for use in a process of molding a product from a pulp slurry. The tool or tool part comprises a self-supporting tool wall portion having a product face, for contacting the product, and a back face on the other side of the wall relative to the product face. The tool wall portion presenting pores, which are provided by a plurality of channels extending through the tool wall portion, from the product face to the back face. The channels are straight or curved with no more than one point of inflection.

Abstract: A pulp mould, comprising a porous sintered body (11) having an outer surface (13) and an inner surface (12), wherein a portion (11B) of said mould comprises an area (16) at its outer periphery provided with means (16A; 47) integrated during sintering to achieve impermeability of said outer area (16).

Abstract: A process of manufacturing a pulp molded cup lid includes making a pulp slurry; distributing the pulp onto a continuous screen wherein the pulp slurry is converted into a blank; feeding the blank and the continuous screen onto a first blanking die; moving a first blanking punch onto the first blanking die to dry the blank at a temperature of 160-180° C. for 2-5 seconds; causing the first blanking punch to exert pressure of 27-40 N/cm2 on the blank for 8-20 seconds; conveying the blank onto a second blanking die which is disposed under a second blanking punch; drying the blank, the second blanking punch, and the second blanking die at a temperature of 160-180° C.; moving the second blanking punch onto the second blanking die in 2-8 seconds; and causing the second blanking punch to exert pressure of 80-120 N/cm2 on the blank for 30-45 seconds.

Abstract: A device for manufacturing a tray of cellulose material, includes: a compression mold including an essentially flat bottom end and surrounding sides for compression molding and drying of cellulose pulp to a finished tray; a male mold arranged to fit into the compression mold and that includes a bottom space and lateral surfaces corresponding to the compression mold, wherein the compression mold and the male mold between themselves delimit a mold space including a base section and a side section for compression molding of the cellulose pulp. Both the compression mold and the male mold are provided with blow and suction devices for blowing in and suction of fluid in and out of the mold space. The blow and suction devices include an inlet pipe having an inlet valve, coupled to an inlet chamber in connection with the mold space, and an outlet pipe having an outlet valve separated from the inlet pipe and coupled to an outlet chamber in connection with the mold space.

Abstract: A fiberboard panel is formed from at least one corrugated sheet of molded cellulose fiber material having alternating ribs and grooves. The corrugated sheet or panel is formed by a wet processing method including successive cold and hot press steps in which a wet mat is pressed between an opposing perforated platen and non-perforated, elastomeric material platen of cross-sectional shape substantially matching the desired panel shape and dimensions.

Abstract: Method and apparatus for moulding an article from pulp material, in which the article is moulded on the surface of a mould tool, the article is pressed and the pressed article is dried, using heated gas or superheated steam that is passed through the pressed article or using microwaves, in which the pressed article is retained on a tool during the drying. The tool may be the mould tool or a different tool.

Abstract: This invention relates to a porous pulp mold comprising sintered particles and a plurality of drainage channels. The pulp mold of the invention can be produced in a fast and cost effective way. The molding surface of the invention comprises small pore openings, to evacuate fluid and prevent fibers from entering the pulp mold. Furthermore the pulp mold of the invention comprises drainage channels improving the drainage capabilities of the pulp mold. The molding surface can be heated to at least 200° C., due to high heat conductivity of the pulp mold and its ability to withstand high temperatures.

Abstract: This invention relates to a porous pulp mold comprising sintered particles and a plurality of drainage channels. The pulp mold of the invention can be produced in a fast and cost effective way. The molding surface of the invention comprises small pore openings, to evacuate fluid and prevent fibers from entering the pulp mold. Furthermore the pulp mold of the invention comprises drainage channels improving the drainage capabilities of the pulp mold. The molding surface can be heated to at least 200° C., due to high heat conductivity of the pulp mold and its ability to withstand high temperatures.

Abstract: Methods for making a molded beverage container insulator from a slurry including water and a polysaccharide by presenting at least one male mold, which may have an elliptical cross section, therein and causing a portion of the slurry to temporarily adhere to the at least one mold. After a suitable period of time, removing the mold from the slurry and then removing the insulator. At such time, and particularly if the mold is not characterized as elliptical in cross section, the insulator is subject to bidirectional compression in order to collapse the same. Opposing hinge elements may be formed in the insulator, either at the time of molding or subsequently, to localize stresses resulting from the collapsing of the insulator. The resulting insulator is fully recyclable/compostable and possesses a constricting bias to mitigate container slip issues.

Abstract: A molded article contains inorganic powder as a main component and further contains inorganic fiber, organic fiber, a thermosetting resin, and heat expandable particles, the heat expandable particles being present in an amount of 0.5% to 10% by mass based on the total mass of the inorganic powder, the inorganic fiber, the organic fiber, the thermosetting resin, and the heat expandable particles. The inorganic powder is preferably graphite. The inorganic fiber is preferably carbon fiber. The organic fiber is preferably pulp fiber. The thermosetting resin is preferably a phenol resin.

Abstract: A fiberboard panel is formed from at least one corrugated sheet of molded cellulose fiber material having alternating ribs and grooves. Spaced slits are cut through the ribs on one face of the sheet and terminate short of the opposite face so as to form at least one slotted portion of more flexibility which may be bent to form a curve. The corrugated sheet is sandwiched between two flat sheets of the same material to form a composite panel. The corrugated sheet or panel is formed by a wet processing method including successive cold and hot press steps in which a wet mat is pressed between an opposing perforated platen and non-perforated, elastomeric material platen of cross-sectional shape substantially matching the desired panel shape and dimensions.

Abstract: A shaped pulp article and the method for making same are disclosed. The method of making a shaped pulp article includes the steps of preparing a slurry by mixing at least one material of construction with water, placing the slurry in a porous mold having a shaped molding surface, extracting excess water through the porous mold to form the shaped article, and pressing the shaped article between complementary heated male and female structures.

Abstract: In a process for producing a loudspeaker diaphragm, pulp is deposited on a paper-making mold in the presence of vortex stream of water having pulp dispersed therein in a paper-making bath. Pulp is deposited on the paper-making mold while at least the water having pulp dispersed therein is rotated by the vortex stream in the paper-making bath. Consequently, variation of pulp fiber orientation is suppressed, and a loudspeaker diaphragm with high reproducibility and stable quality is produced with a high productivity.

Abstract: This invention relates to a porous pulp mould comprising sintered particles and a plurality of drainage channels. The pulp mould of the invention can be produced in a fast and cost effective way. The moulding surface of the invention comprises small pore openings, to evacuate fluid and prevent fibres from entering the pulp mould. Furthermore the pulp mould of the invention comprises drainage channels improving the drainage capabilities of the pulp mould. The moulding surface can be heated to at least 200° C., due to high heat conductivity of the pulp mould and its ability to withstand high temperatures.

Abstract: The present invention relates to a method and a machine for making a fibre product. The invention also relates to a shaped body produced by the inventive method. According to the invention, a fibre product is formed on a first tool. The formed fibre product is then sandwiched between the first tool and a second tool and the surface of the second tool is heated to at least 220° C. to evaporate water from the fibre product. The tools are permeable to air and water When the fibre product has been dewatered to a dry solids content of at least 70%, the fibre product is subjected to microwave heating.

Abstract: A method for producing a fiber molded article comprising the step of transferring a fiber molded article 10 formed in a papermaking mold 2 composed of splits 20 and 20? to a split 30? of a drying mold 3, in which the papermaking mold 2 is once opened while attracting the fiber molded article 10 to the inner surface of the split 20? by suction to separate the fiber molded article 10 from the inner surface of the split 20, the papermaking mold 2 is closed, the suction by the split 20? is stopped, the papermaking mold 2 is opened again while attracting the fiber molded article 10 to the inner surface of the split 20 to separate the fiber molded article 10 from the split 20?, the split 20 is joined with the split 30?, the fiber molded article 10 is attracted to the inner surface of the split 30? by suction, and the fiber molded article 10 is separated from the split 20.

Abstract: A loudspeaker diaphragm manufacturing apparatus of the present invention comprises; a paper tank, a pulp dispersion reservoir tank connected to the paper tank, a stirring means provided in the paper tank, a water inlet unit connected to the paper tank, a drain unit disposed under the paper tank, and a paper mold disposed at the bottom of the paper tank or in the drain unit, wherein a sectional area of the drain unit is larger than the plane area of the paper mold. The drain unit may be further provided with a water flow control plate in a draining direction of the paper mold. According to the manufacturing apparatus and the manufacturing method of the present invention, diaphragms with very uniform internal composition and diaphragms with intentionally varied internal composition in accordance with required sound characteristics can be mass-produced with good reproducibility.

Abstract: A method of producing pulp moldings having a paper-making process comprising the steps of assembling split mold halves (11, 12) having suction passageways (14) to form a paper-making mold (10), feeding pulp slurry of predetermined set feed concentration into the cavity (13) in the paper-making mold (10), and sucking the pulp slurry through the suction passageways (14) to form a pulp layer (15) on the inner surface of the paper-making mold (10), wherein the concentration of the pulp slurry in the cavity (13) in the initial and/or final period of formation of the pulp layer (15) in the paper-making process is lower than the above-mentioned set feed concentration of the pulp slurry.

Abstract: There is provided a photocatalytic pulp composition having the antibacterial, bad smell degrading and harmful substance oxidatively degrading effects in various wide uses such as a filter material, packaging material, building material. A photocatalytic pulp composition is effectively used in the air treatment, the water treatment and the soil treatment and improves the photocatalytic activity effect itself. There is provided a photocatalytic pulp composition characterized in that 40 to 95 wt % of a pulp and/or a paper having the water content of 3 wt % or less, the average fiber diameter of 5 to 300 ?m and the average fiber length of 0.7 to 70 mm is blended with 5 to 60 wt % of titanium oxide. A photocatalytic pulp composition is provided in which 25 to 100 wt % of a thermoplastic resin is blended relative to the total weight of titanium oxide with a pulp and/or a paper blended at the above ratio.

Abstract: A molded body formed with pulp mold having projected lines corresponding to a slit-shaped vent package part, capable of being provided by paper-making/dewatering, using a paper making mold, a slurry having fibers dispersed in a liquid so as to obtain a three-dimensional fiber wetted laminated body, moving the laminated body to a dry mold having an inner surface with the slit-shaped vent package, and pressing and drying that laminated body.

Abstract: A method of producing a pulp molded article comprising the steps of assembling splits (10, 11) each having a suction passageway and a papermaking screen (5) into a papermaking mold (1), filling the cavity of the papermaking mold (1) with a pulp slurry, discharging the liquid component of the pulp slurry through the suction passageway to deposit pulp fiber on the inner side of the papermaking screen (5) into an undried wet molded article, and dewatering the undried molded article deposited on the inner side of the papermaking screen (5), wherein the splits (10, 11) each have a large number of flow passageways (2) for feeding a purging fluid for cleaning the papermaking screen (5), and the purging fluid is ejected from the outer side of the papermaking screen (5) toward the cavity through the flow passageways (2) during the filling with the pulp slurry.

Abstract: A method for producing a pulp molded article (7) comprising the steps of supplying a pulp slurry into the cavity (1) of a mold (10) composed of a set of splits (3 and 4), the set of splits (3 and 4) being assembled together to form the cavity (1) with a prescribed configuration, to form a pulp deposited body (5), feeding a fluid into the cavity (1) to press the pulp deposited body (5) onto the inner wall of the cavity (1) for dewatering.

Abstract: A manufacturing process for a fire component by having a mixture containing expansion graphite powder, chemical fiber and paper fiber at a specific ratio to be bound by a process normally used for the non-woven fabric, and finally hot pressed into sheet, or the mixture is treated as a pulp to be dried for serving as a fire component; accordingly, the process of the present invention gives accurate control of the mixing ratio of the expansion graphite powder and allows to increase the containment of the expansion graphite powder in the fire component up to eighty-five percent (85%), thus to significant upgrade the performance of the fire component.

Abstract: A method of producing a lipped molded article comprising the steps of forming a molded article having an opening portion by papermaking and outwardly curling the peripheral wall portion which constitutes the opening portion to make a lip. The method is characterized in that the inner surface of the molded article is coated with a resin layer to make a multilayer molded article, the part to be curled of the peripheral wall portion of the molded article is impregnated with a liquid, and the part to be curled is subjected to curling processing while or after being heated.

Abstract: A pulp molded article having a pulp fiber layer (2) of single layer structure which is formed by papermaking from a single raw material composition and has a density distribution in the thickness direction thereof. The pulp fiber layer (2) has such a density distribution that the density increases or decreases in the thickness direction thereof.

Abstract: A method of producing a pulp molded article comprising a papermaking step in which a pulp slurry is fed to the surface of a papermaking mold having suction paths, and water contained in the pulp slurry is sucked through the suction paths whereby the pulp is deposited on the surface to form a wet preform, and a dewatering step in which the wet preform is dewatered, wherein the temperature of the fed pulp slurry is raised while the pulp is being deposited on the surface.

Abstract: A mold with integral screen comprising a body of material having a surface, the body has a grid-like pattern of vacuum holes extending through the body of material and opening through said surface and permitting a vacuum to be supplied to said surface, a screen overlying said surface, said screen and said body being formed of the same material as the body and being integral.

Abstract: Method of manufacturing articles from an aqueous fibre suspension, by deposition of fibres on a suction mould (2), comprising the steps of: applying suction to the suction mould, supplying a fibre suspension to the mould by immersing the suction mould in a vat (5) containing the fibre suspension, raising the suction mould from the fibre suspension, flowing ambient air by said suction through an article formed by a layer of fibre material deposed on the suction mould, characterised by the steps of: providing a substantially hermetically sealed space over the article or articles on the suction mould, supplying a de-watering fluid to the sealed space, and flowing substantially exclusively the de-watering fluid through the article or articles.

Abstract: Method of producing a paper having a three dimensional pattern which has been given the paper web in connection with drying the paper web, at which the wet paper web (10) is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web during the passage through the press nip is given said three dimensional pattern either by means of a pattern provided on the heated roll (13), alternatively on a member surrounding the roll or by means of a patterned wire, band or belt and where said pattern is pressed into the paper web against a counter means (11,14). After said press nip (12) the paper web (10) is taken off from the heated roll (13) by means of a detaching roll (16) and is creped against said detaching roll.

Abstract: A moldable pulp material, which contains a main constituent of pulp comprising strips of paper having a size of millimeters and a fibrous component defibrated from waste paper, a starch binder in which a portion of the hydroxyl group in molecules of starch is modified, and thermally expandable hollow particles, is mixed with water which is effective to gelatinize the starch binder. The moldable pulp material is filled in a mold assembly and compressed in the mold assembly. The compressed moldable pulp material is then heated to at least a gelatinization temperature at which the starch binder is gelatinized, for thereby gelatinizing the starch binder to produce a molded pulp product for use as a shock absorbing material.

Abstract: A method and apparatus for binding the fibers of a fiber reinforced plastic preform. A fiber reinforced plastic preform is created in a preselected geometry from a mixture of reinforcing fibers and binding material. The fiber reinforced plastic preform is sequentially exposed to high temperature steam and cool air causing the binding material first to melt and, thereafter, to solidify thus binding and locking the reinforcing fibers of the preform in place. The fiber reinforced plastic preform is ejected from the apparatus by air pressure and is retrieved by any suitable method.

Abstract: A method is used for making disposable trays and bowls with organic materials or herbaceous plants that can be easily disintegrated and that has low economical value. The organic materials include straws, bagasses or forage grasses etc., which are cheap and can be easily obtained. The manufacturing costs of the trays and bowls are thus competitive in price and suitable for producing disposable trays and bowls for containing food. No waste water and gas will be produced such that the method meets the requirement of environmental protection.

Abstract: Free-flowing dunnage of molded pulp pieces (10), having random non-nestable shapes to insure the free-flowing characteristic, is made by a method and apparatus involving partially drying pulp fibers on a forming-die screen (38) to form intermediate dish-shaped pieces, form-free removal of such pieces from the screen, and thereafter drying them free of form support to obtain random shapes. One preferred embodiment involves blowing intermediate pieces from the screen onto a conveyor (50) for subsequent drying, such blowing and landing altering the intermediate piece shapes to enhance randomness in the shapes of the dunnage pieces, and another involves using heated air for partial drying.

Abstract: A process for using shredded scrap or virgin fiber glass in combination with starch, water and other components to make ceiling tiles. The tiles are made by initially preparing a mixture of water, starch, boric acid and fire clay. That initial mixture is then heated to form a gel. Fiber glass is then added to the gel to form a pulp. The pulp is fed into trays to form slabs. The slabs are dried and finished into tiles.

Abstract: The invention relates to a process for the production of contoured vehicle internal panelling supports having surfaces smooth on both sides on the basis of wood fibers by depositing an aqueous suspension of wood fiber (pulp) on a preforming screen, drying the preform, pressing and hardening. A deposited layer of fibers is dewatered to a residual water content of 20 to 25% by mass, related to the original quality of suspension, dried in an electric alternating field, then compression molded in a tool without a screen and hardened.

Abstract: A paperboard, containing a major portion of cellulose and a minor portion of an uncured biodegradable latex polymer, is molded into a shaped packaging form.

Abstract: A process for consistently making ceiling tiles having uniform density and surface texture includes using a conveyor along which trays are moved in a generally horizontal direction. A feeder box is used to deposit pulp in the trays, the pulp being comprised of a mixture of water, starch, fibrous material, and other ingredients. The feeder box through which pulp is deposited in the trays is of a special design, and includes a sloping front edge which creates a negative rake angle with respect to layers produced by the system. The lower front edge of the feeder box includes a surface having a compound curvature. Ceiling tiles are produced by the process having improved uniformity of density and surface texture.

Abstract: The process for producing a tridimensional piece from an aqueous suspension containing at least a thermoplastic resin and reinforcing fibers, comprises the following steps:(a) the elements of the suspension are wet-molded into a preform in a mold, said preform having, in the three dimensions, the general outline of the final piece;(b) the preform is then at least partly de-watered;(c) then the preform is pre-heated to a temperature higher than the melting point of the thermoplastic resin;(d) the preform is then molded under pressure into its final shape in a press heated to a temperature below the melting point of the thermoplastic resin.

Abstract: The invention relates to the field of combustible ammunition and relates chiefly to the manufacture of bottoms or covers for combustible cases.According to the invention, a combustible article is manufactured by pressing in a die 10 at least one sheet 21 of combustible paper containing nitrocellulose and having the shape of a disc, by virtue of a rigid movable punch 20 exerting a compressive force on a deformable flexible punch 22 arranged inside the said die 10 between the sheets 21 and the said movable punch 20. The flexible punch 22 is in the shape of a substantially cylindrical thick disc, consists of neoprene or a silicone resin and has a hardness of between 55 and 65 Shore at 20.degree. C. The pressing operation is accompanied by a thermoforming operation carried out at approximately 115.degree. C.The process is particularly suitable for the production of bottoms of combustible cases bearing studs or grooves on their side faces.

Abstract: The present invention is directed to a highly pure, partially stabilized, fibrous zirconia composite for use as thermal insulation in environments where temperatures up to about 2000.degree. C. are utilized. The composite of the present invention is fabricated into any suitable configuration such as a cone, cylinder, dome or the like by vacuum molding an aqueous slurry of partially stabilized zirconia fibers into a desired configuration on a suitably shaped mandrel. The molded fibers are infiltrated with zirconyl nitrate and the resulting structure is then dried to form a rigid structure which may be removed and placed in a furnace. The structure is then heated in air to a temperature of about 600.degree. C. for driving off the nitrate from the structure and for oxidizing the zirconyl ion to zirconia. Thereafter, the structure is heated to about 950.degree. to 1,250.degree. C. to fuse the zirconia fibers at their nexi in a matrix of zirconia.

Abstract: Process for the manufacture of combustible articles by embossing combustible paper and combustible articles thus produced.The invention relates to a process for the manufacture of combustible dish-shaped articles of revolution with circular external outlines from combustible paper containing nitrocellulose by embossing at least one combustible paper disc 11 comprising a central part 12 and a peripheral part consisting of a plurality of portions 13 separated from each other by radial slits 14 the length "L" of which is smaller than the radius "R" of the said disc 11 and the width "e" in which is at least equal to the minimum width required to prevent the overlapping of the said portions 13 when the disc 11 is deformed by embossing.The invention also relates to combustible dish-shaped articles of revolution with circular external out-lines, consisting of at least one sheet of combustible paper containing nitrocellulose and in particular those produced by the process according to the invention.

Abstract: Methods and apparatus for producing three-dimensional structural members having one flat side from wood fibers utilizing flow deposition of the fibers onto a support. The support includes resilient deformable mold inserts. The mold inserts are formed of silicone rubber and may be blocks of the material, or may be a membrane which can be inflated to form the mold inserts. Pressing is done with a force normal to the support, and the mold inserts create response forces at varying directions to thus shape and hold the three-dimensional finished part. Heat drying also may be used.

Abstract: The invention concerns a process and device for molding and drying objects made of fibrous materials.The device comprises a cylinder 12, rotating about its longitudinal axis, having a row of porous molds 18 along the lengths of said cylinder's lateral faces, partially dipping into a vat 10 maintained with a constant level of fibrous product paste made of an appropriate liquid, a tubule 20 which connects the interior of the cylinder with a source of vacuum so as to create a partial vacuum therein, said cylinder 12 surrounded on its entire lateral surface free between paste vat 10 and removal device 22 by an arrangement of insulating walls 42 which define with cylinder 12 and vat 10 an enclosure 44 into which opens passageway 46 conveying hot air, said hot air being dwarfed from the extraction of air from a dryer.The present invention notably applies to the formation of egg boxes.

Abstract: Improved resin reinforced, asbestos diaphragms for use in chlor-alkali cells and their method of manufacture are disclosed.

Abstract: A molded cellulosic article, such as a loudspeaker cone, is formed without an intermediate drying step by first forming a pre-form having 600 - 900% water on a water pervious wire net, inserting the pre-form directly into a hot press, and drying the pre-form to less than about 5% by weight water in the hot press at a pressure less than about 400 psi and at a temperature of 400.degree. - 450.degree. F.

Abstract: Apparatus and method for forming deckle-free edges and windows in molded fiber products such as cartons, trays and the like, said apparatus comprising a forming mold equipped with non-porous block-out ridge and/or patch members to define the periphery and/or windows in the finished product. The apparatus includes a mating press mold for cooperation with the forming mold with passageways therein through which jets of fluid such as air and/or steam may be supplied from a high pressure source to control deckle accumulated on the forming mold.