Molding And Heat Exchange Means Patents (Class 162/290)
  • Patent number: 11076635
    Abstract: A mechanism for a momentary compression of a filter material used in the tobacco industry, wrapped into a wrapper and glued with an adhesive delivered from an adhesive applying apparatus, adapted to being placed on a machine for manufacturing filter rods before the adhesive applying apparatus is characterised in that it comprises at least one rotary compressing member for pressing the filter material linearly moving underneath it. A method of a momentary compression of a filter material used in the tobacco industry, wrapped into a wrapper and glued with an adhesive delivered from an adhesive applying apparatus on a machine for manufacturing filter rods is characterised in that before wrapping the filter material into the wrapper the filter material is compressed by exerting a force on the filter material by at least one rotary compressing member.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: August 3, 2021
    Assignee: International Tobacco Machinery Poland Sp. z o. o.
    Inventors: Andrzej Lisowski, Marcin Mamerski, Robert Stanikowski, Grzegorz Wiecaszek
  • Patent number: 10975521
    Abstract: The present disclosure relates to a vacuum dewatering apparatus comprising a vacuum box disposed opposite of a steam box where the steam box comprises a bottom plate having a substantially linear portion and a curvilinear portion. A plurality of apertures are disposed along at least a portion of the curvilinear portion to permit the transmission of steam. In a preferred embodiment, the curvilinear portion is adjacent to the trailing edge and the linear portion is adjacent to the leading edge of the apertured bottom plate. Further, at least a portion of the apertures are aligned opposite the vacuum box which acts to remove the steam. The vacuum dewatering apparatus of the present invention enables the use of high levels of steam improving vacuum dewatering and improving drying efficiency.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: April 13, 2021
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Robert James Seymour, Mark John Hassman, Craig Steven Besaw, Reza Ramazani-Rend, Jason Michael Rudolph, Thomas McLachlan Jenn, Lucia Yiyi Chai, Samuel August Nelson
  • Patent number: 10808360
    Abstract: A method for producing a fibrous material web, particularly for producing a tissue or hygienic paper web, in which a fibrous suspension is dewatered in a crescent former to obtain a fibrous material web, and dried on a Yankee. After the crescent former, the fibrous material web is guided along with the forming screen and felt over a suction roller downstream of the forming roller. A device for carrying out the method for producing a fibrous material web.
    Type: Grant
    Filed: September 15, 2016
    Date of Patent: October 20, 2020
    Assignee: Andritz AG
    Inventors: Andreas Anzel, Klaus Gissing, Thomas Scherb
  • Patent number: 10280562
    Abstract: The invention relates to manufacturing low weight high quality paper suitable for use as a support layer of a release liner. A paper web is formed from pulp slurry, the moisture content of the paper web is reduced by a press section (PSEC), the paper web is supported by a belt (BELT1) from a first contact point (CP1) in the press section (PSEC) to a first separation point (SP1) in a drying section (DSEC), and the paper web is dried to form paper. The temperature profile of the paper web may be non-decreasing. When supported, the temperature of the paper web of the paper web may be higher than or equal to 56° C. to obtain a paper web having a dry content of at least 40 wt.-% at the first separation point.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: May 7, 2019
    Assignee: UPM SPECIALTY PAPERS OY
    Inventors: Jukka Kotilainen, Jussi Leinonen, Janne Antila, Jari Tamminen
  • Patent number: 10168098
    Abstract: A method for drying moist material includes supplying the moist material to a feeding unit of a drying plant through a supply pipe; depositing the moist material on a drying surface, while, based on a parameter that depends on the water content of the moist material passing by a sensor at least one of the supply pipe and the feeding unit, continuously regulating a quantity of the moist material being deposited on the drying surface per unit of time; and drying the moist material on the drying surface. A related drying plant dries moist material using a sensor for sensing a parameter of the moist material supplied and varying a quantity of the moist material being deposited on the drying surface per unit of time.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: January 1, 2019
    Assignee: HUBER SE
    Inventor: Stefan Ostermann
  • Patent number: 8758568
    Abstract: A clothing for supporting a wet paper web for dewatering is provided, comprising a dewatering fabric extending in a machine direction and formed only from a woven material to have a single, substantially consistent, permeability. A pair of laterally-spaced strip portions extend along the dewatering fabric in the machine direction, with each being substantially and consistently impermeable to air and forming a substantially and consistently smooth non-water-retaining surface. The strip portions define a permeable web-carrying portion of the dewatering fabric therebetween, wherein the paper web carried thereby extends over the entire width thereof. The permeable web-carrying portion allows air to flow therethrough, exclusively of the impermeable strip portions, such that the wet paper web carried only by the permeable web-carrying portion is dewatered. The width of the permeable web-carrying portion thereby defines the width of the wet paper web dried thereon. Associated systems and methods are also provided.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: June 24, 2014
    Assignee: Albany International Corp.
    Inventors: Joseph R. Pilsbury, Stacie R. Dede
  • Publication number: 20140060764
    Abstract: A method for drying a fibrous web in a drying device and to a corresponding drying device is provided, in which the fibrous web is guided in an open draw with multiple deflections through the drying device through a plurality of intermediate drying spaces which are arranged parallel to one another and define web-guiding path sections, and is loaded on both sides with a drying medium, in particular hot air, for thermal transfer. The fibrous web is guided through the drying device alternately in the vertical direction in and counter to the direction of and gravity, and vice versa.
    Type: Application
    Filed: October 4, 2013
    Publication date: March 6, 2014
    Applicant: Voith Patent GmbH
    Inventors: Elivaldo Elenildo Da Silva, Glauco Romano, Armando Pecorare
  • Publication number: 20140053998
    Abstract: An apparatus for producing a fibrous web, in particular a tissue, paper or cardboard web, has a forming section and a dryer section, whereby the dryer section includes a pressure nip formed by a suction roll and a press roll, a drying cylinder and a transfer pressure nip which is positioned downstream from the pressure nip for transferring the fibrous web to the drying cylinder, whereby the fibrous web together with a clothing wraps around the suction roll in a wraparound region in such a way that the clothing is positioned between the suction roll and the fibrous web.
    Type: Application
    Filed: February 15, 2013
    Publication date: February 27, 2014
    Applicant: VOITH PATENT GMBH
    Inventor: VOITH PATENT GMBH
  • Patent number: 8557085
    Abstract: In a papermaking machine, a dryer apparatus for drying a web. The dryer apparatus includes a drying cylinder and an upstream roll cooperating with a peripheral surface of the drying cylinder. A looped felt extends around the upstream roll and is guided by the upstream roll so that the looped felt and the peripheral surface of the drying cylinder define therebetween a nip for the passage therethrough of the web. The looped felt moves away from the peripheral surface of the drying cylinder downstream relative to the nip such that the web inherently follows and is supported by the peripheral surface of the drying cylinder downstream relative to the nip. A shoe press is disposed downstream relative to the nip, the shoe press including a looped press felt and a shoe which cooperates with the peripheral surface of the drying cylinder downstream relative to the nip.
    Type: Grant
    Filed: July 10, 2012
    Date of Patent: October 15, 2013
    Assignee: PMT Italia S.p.A.
    Inventor: Fabrizio Tonello
  • Patent number: 8444824
    Abstract: A paper or board machine having a machine dryer section with a drying group with single-wire draw. A drying wire (F) presses the web (W) on a drying cylinder (10) against heated cylinder surfaces, and the web (W) remains at the side of the outside curve of reversing cylinders (11) situated between drying cylinders (10). For enhancing runnability of the web (W), a runnability component (20) is in a pocket space (T) confined by two adjacent drying cylinders (10) and a reversing cylinder (11) situated between them and by the drying wire (F). The web (W) passes from the drying cylinder (10) to the reversing cylinder (11) as a short transfer of 80-400 mm, where a negative pressure effect produced by the runnability component (20) is applied and confined by seals of the runnability component (20) against the surfaces of the drying cylinder (10) and reversing cylinder (11).
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: May 21, 2013
    Assignee: Metso Paper, Inc.
    Inventors: Kari Juppi, Antti Komulainen
  • Patent number: 8440054
    Abstract: A calender (1) for calendering a paper web (2), in particular made from paper suitable for gravure printing, having at least one roll stack which in each case has an upper and a lower end roll (4.1, 4.2) and intermediate rolls (5.1, 5.2, 5.3, 5.4), one of the two end rolls (4.1) delimits a first working nip (3) of the roll stack depending on the guidance of the paper web (2), and the rolls (4.1, 4.2, 5.1, 5.2, 5.3, 5.4) are hard rolls (4.1, 5.2, 5.4) and soft rolls (5.1, 5.3, 4.2) in order to form loadable working nips in the form of soft nips, the end roll (4.1) which delimits the first working nip (3) being a hard, heated roll, the diameter of which is greater than that of a hard, heated intermediate roll (5.2, 5.4) and the outer wall (9) of which forms one of two contact faces (9, 10) of a web treatment nip (8) which is arranged upstream of the first working nip (3), and the other contact face (10) being formed by a belt (14) which circulates on guide rolls (11, 12, 13).
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: May 14, 2013
    Assignee: Andritz Kusters GmbH
    Inventors: Peter Svenka, Bernhard Brendel, Eduard Davydenko
  • Publication number: 20120291973
    Abstract: A clothing for supporting a wet paper web for dewatering is provided, comprising a dewatering fabric extending in a machine direction and formed only from a woven material to have a single, substantially consistent, permeability. A pair of laterally-spaced strip portions extend along the dewatering fabric in the machine direction, with each being substantially and consistently impermeable to air and forming a substantially and consistently smooth non-water-retaining surface. The strip portions define a permeable web-carrying portion of the dewatering fabric therebetween, wherein the paper web carried thereby extends over the entire width thereof. The permeable web-carrying portion allows air to flow therethrough, exclusively of the impermeable strip portions, such that the wet paper web carried only by the permeable web-carrying portion is dewatered. The width of the permeable web-carrying portion thereby defines the width of the wet paper web dried thereon. Associated systems and methods are also provided.
    Type: Application
    Filed: August 2, 2012
    Publication date: November 22, 2012
    Applicant: Albany International Corp.
    Inventors: Joseph R. PILSBURY, Stacie R. Dede
  • Publication number: 20120152477
    Abstract: The invention relates to a method for the production of a web of tissue paper, including the steps of: depositing a layer of an aqueous suspension of papermaking fibers on at least one forming fabric; reducing the water content of the layer until the weight percentage of fiber in the layer is brought up to a first value; wet-embossing the layer in a nip between a pair of embossing rollers; and drying the layer to form a web of tissue paper.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 21, 2012
    Inventor: Guglielmo BIAGIOTTI
  • Patent number: 8187426
    Abstract: A steam shower is provided for supplying steam to a web in a paper machine. The steam shower includes a diffuser assembly mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. The cross-beam defines an interior steam header for connection to a source of steam. The diffuser assembly includes a plurality of separated steam compartments. The diffuser assembly may be part of a steam provision assembly that is also mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. In addition to the diffuser assembly, the steam provision assembly includes a second steam header and steam valve modules.
    Type: Grant
    Filed: May 21, 2009
    Date of Patent: May 29, 2012
    Assignee: ABB Ltd.
    Inventors: John Spachman, Shizhong S. Duan, David Doerschuk, Paul Durcan
  • Publication number: 20120103552
    Abstract: A calender (1) for calendering a paper web (2), in particular made from paper suitable for gravure printing, having at least one roll stack which in each case has an upper and a lower end roll (4.1, 4.2) and intermediate rolls (5.1, 5.2, 5.3, 5.4), one of the two end rolls (4.1) delimits a first working nip (3) of the roll stack depending on the guidance of the paper web (2), and the rolls (4.1, 4.2, 5.1, 5.2, 5.3, 5.4) are hard rolls (4.1, 5.2, 5.4) and soft rolls (5.1, 5.3, 4.2) in order to form loadable working nips in the form of soft nips, the end roll (4.1) which delimits the first working nip (3) being a hard, heated roll, the diameter of which is greater than that of a hard, heated intermediate roll (5.2, 5.4) and the outer wall (9) of which forms one of two contact faces (9, 10) of a web treatment nip (8) which is arranged upstream of the first working nip (3), and the other contact face (10) being formed by a belt (14) which circulates on guide rolls (11, 12, 13).
    Type: Application
    Filed: June 25, 2010
    Publication date: May 3, 2012
    Applicant: Andritz Kusters GmbH
    Inventors: Peter Svenka, Bernhard Brendel, Eduard Davydenko
  • Patent number: 8046934
    Abstract: The present invention concerns a convective system for a dryer installation for a passing web, more particularly paper. The convective system 7 is an assembly of an exterior casing 13 for suction of combustion products with opening 14 towards the web, with a first 15 and second 16 suction ducts sucking the combustion products into the convective system 7. The combustion products coming from the first suction duct 15 are guided through the exterior casing 13 to a mixing and blowing device 17. Cold air 18 is mixed in this mixing and blowing device 17 with the combustion products 19, resulting in a gas mixture with lower temperature 20. The convective system 7 also has an internal casing 21 inside the external casing 13. This internal casing 21 has at least one opening towards the web 22 and has also openings 34 allowing gas flow from the mixing device 17 to the internal casing 21 of said gas mixture 20. Under the internal casing 21, there is also a blowing duct 23.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: November 1, 2011
    Assignees: NV Bekaert SA, Bekaert Combustion Technology B.V.
    Inventor: Patrick Lenoir
  • Patent number: 7992318
    Abstract: A disclosed heating apparatus for heating a substrate on which a film is coated includes a process chamber having a gas supply opening for supplying a first gas to the process chamber and a gas evacuation opening for evacuating the first gas from the process chamber; a heating plate that is arranged in the process chamber and includes a heating element for heating the substrate; plural protrusions arranged on the heating plate so as to support the substrate; plural suction holes formed in the heating plate so as to attract by suction the substrate toward the heating plate; and a gas inlet adapted to supply a second gas to a gap between the heating plate and the substrate supported by the plural protrusions.
    Type: Grant
    Filed: January 17, 2008
    Date of Patent: August 9, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Tatsuya Kawaji, Yuichi Sakai, Masatoshi Kaneda
  • Patent number: 7871494
    Abstract: A steam distributor for applying steam to a continuously moving paper sheet employs one or more drop-out steam profiling cartridges. Each cartridge is connected to a steam distribution apparatus and includes a number of profiling zones that are covered by a contoured, smooth profiling screen from which steam is applied. The profiling screens are welded to baffles which enhances the structural integrity of the cartridge. No external clamps or other devices are employed that would otherwise disrupt the smooth, curved exterior surface of the profiling screens. The spaced-apart baffles also eliminate the spilling over of steam from one profiling zone to the next which has the effect of minimizing the response width for steam profiling control. The use of the drop-out cartridges permits quick and easy removal of the profiling screens for change-out or cleaning.
    Type: Grant
    Filed: January 9, 2008
    Date of Patent: January 18, 2011
    Assignee: Honeywell ASCa Inc.
    Inventor: Glen John Viaser
  • Publication number: 20100206505
    Abstract: A machine and process for production of wet formed fibrous webs, in which the web is formed from a suspension on a fabric and subjected to a final drying process such as a Yankee dryer roll, while further subjecting the Web to an intermediate drying on a high-heat-transfer roll, with or without hood, before the final drying process. The intermediate dryer roll has a solid, gas-impermeable surface, and a localized heat source directly heats the dryer to a higher temperature than in the final drying process.
    Type: Application
    Filed: February 13, 2009
    Publication date: August 19, 2010
    Inventors: Dan Clarahan, Ron Gropp, Frances Ropp, Paul Arnold
  • Publication number: 20100206506
    Abstract: A machine and process for production of a fibrous web, with a forming section (2) in which the web is formed from a pulp suspension on a fabric (3) and with a final drying unit (4). In at least one further drying step, a rotatable dryer (5) with a hood (6) is located after the forming section (2) and before the final drying unit (4). The additional dryer (5) has a gas-impermeable exterior surface (7) which is directly heated by a combustion unit such a gas or oil fired burner (9).
    Type: Application
    Filed: February 13, 2009
    Publication date: August 19, 2010
    Inventors: Dan Clarahan, Ron Gropp, Frances Gropp, Paul Arnold
  • Patent number: 7744726
    Abstract: Dewatering system for dewatering a web. The system comprises a former, a belt press, and a structured fabric comprising a paper web facing side and being guided over a support surface and through the belt press. The structured fabric runs at a speed differential relative to a wire of the former. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: June 29, 2010
    Assignee: Voith Patent GmbH
    Inventors: Thomas T. Scherb, Luiz Carlos Da Silva, Rogerio Berardi, Danilo Oyakawa
  • Publication number: 20100096095
    Abstract: A method is cited to produce a fibrous web, especially a graphic paper web, from a pulp composition which consists of at least 20 weight % fibrous pulp which is selected from the group which consists of BCTMP, CTMP, APMP and any desired combination thereof and contains a maximum 80 weight % wood free pulp (kraft pulp), whereby the moving fibrous web is dried in a location in the drying section of the production machine in question by way of a high-temperature drying device where said web has a moisture content of at least 10% at a temperature of >110° C.
    Type: Application
    Filed: December 7, 2009
    Publication date: April 22, 2010
    Inventor: John Bergman
  • Patent number: 7662262
    Abstract: There is described a method and apparatus for applying steam from a steam source to a moving web to thereby improve the smoothness and gloss of the web. A housing has at least one cooling chamber upstream and at least one steam chamber downstream. The cooling air in the cooling chamber is used to cool the web before steam is applied to the web from the steam chamber. This allows a sufficient volume of steam to be delivered to the web to thereby raise its moisture content to a desired level to thus achieve optimized calendering of the web.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: February 16, 2010
    Assignee: ABB Ltd.
    Inventor: Robert G. Hamel
  • Publication number: 20080179031
    Abstract: To present a paper machine for a used paper recycling apparatus small enough to be installed in a room of small shop or the like, friendly to the environment, low in running cost, and high in confidentiality. The paper machine includes a paper making process unit for manufacturing wet paper from slurry pulp suspension sent from the pulp making section in preceding process, a drying process unit for drying and regenerating the wet paper manufactured in the paper making process unit, and a calender roll unit for calendering the dry paper dried in the drying process unit, in which the calender roll unit is disposed adjacently to the downstream side position of the drying process unit, and calenders the dry paper discharged from the drying process unit by rolling and pressing from both face and back sides.
    Type: Application
    Filed: January 10, 2008
    Publication date: July 31, 2008
    Inventors: Shigeru Tamai, Yuji Koyama
  • Patent number: 7294235
    Abstract: There is described a method and apparatus for applying steam from a steam source to a moving web to thereby improve the smoothness and gloss of the web. A housing has at least one cooling chamber upstream and at least one steam chamber downstream. The cooling air in the cooling chamber is used to cool the web before steam is applied to the web from the steam chamber. This allows a sufficient volume of steam to be delivered to the web to thereby raise its moisture content to a desired level to thus achieve optimized calendering of the web.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: November 13, 2007
    Assignee: ABB Ltd.
    Inventor: Robert G. Hamel
  • Patent number: 7294239
    Abstract: An apparatus for dewatering a fiber web in a paper machine includes a heated drying surface, a permeable fabric carrying the fiber web, and a condensing region adjacent a portion of the permeable fabric on a side opposite the fiber web. The fiber web is interposed between and contacts each of the heated drying surface and the permeable fabric. The condensation region has: a) a temperature which is less than a temperature of the permeable fabric; and/or b) a pressure which is greater than an ambient pressure.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: November 13, 2007
    Assignee: Voith Paper Patent GmbH
    Inventors: Stefan Lomic, Jeffrey Herman, Thomas Thoröe Scherb
  • Patent number: 7241364
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics moves over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A final forming fabric is arranged to operated at a lower speed than the penultimate forming fabric so that a rush transfer and creping like action takes place.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: July 10, 2007
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 7070678
    Abstract: A process for producing paper webs having a pattern formed into the web is disclosed. The pattern is formed during formation of the web and is made by varying the basis weight of the web. The paper web is produced by depositing an aqueous suspension of fibers between two forming surfaces. One or both of the forming surfaces include lower permeability areas that create lower basis weight areas in the web. The lower permeability areas are contained in the forming surface according to a particular pattern. For instance, the lower permeability areas can be formed into a drainage roll sleeve contained on a drainage roll which contacts a forming surface. The drainage roll can be a forming roll or a breast roll.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: July 4, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Peter J. Allen, Joseph G. Capizzi, Mark Alan Burazin, Chuan-Ling Tsai
  • Patent number: 6977028
    Abstract: A method of drying a paper web is provided. The method utilizes a dryer, such as a through-dryer, having a first dryer section and a second dryer section. Within the first dryer section, a relatively wet paper web is dried at an elevated temperature, such as between about 400° F. to about 500° F. After being dried by the first dryer section, the web is relatively dry and is further dried by the second dryer section at a reduced temperature, such as between about 300° F. to about 400° F. A variety of control techniques can also be utilized to control the temperature of each dryer section.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: December 20, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Russell F. Ross, Jark C. Lau
  • Patent number: 6869506
    Abstract: An apparatus for decreasing heat emission and enhancing a vacuum system in a papermaking machine is provided. Such an apparatus includes a drying device having an inlet for receiving heated air for removing moisture from a paper web and an outlet for exhausting the moisture-containing air from the drying device. A vacuum system is configured to produce a suction and receive the moisture-containing air. A web handling device is disposed upstream of the drying device and is configured to interact with the web before the web is directed to the drying device. The web handling device is further configured to receive a portion of the moisture-containing air from the drying device, wherein the portion of the moisture-containing air is directed through the web by the web handling device to facilitate dewatering of the web before the moisture-containing air is received by the vacuum system.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: March 22, 2005
    Assignee: Metso Paper Karlstad Aktiebolag (AB)
    Inventor: Dennis Edward Jewitt
  • Patent number: 6863777
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: March 8, 2005
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6855227
    Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: February 15, 2005
    Assignee: Voith Paper Patent GmbH
    Inventor: David Beck
  • Patent number: 6821391
    Abstract: A former for producing a tissue web and a process of making a tissue web using the former. The former includes a forming element, an inner dewatering belt, and an outer dewatering belt. The inner and outer belts converge to form a stock inlet nip. The inner and outer belts are guided over the forming element and thereafter separating from one another in the area of a separation point. At least one suction element is positioned adjacent the inner belt on a side which is opposite the outer belt. Alternatively, a conditioning device is positioned adjacent the outer belt. The process includes forming the tissue web in the area of the forming element, guiding the inner and outer belts around the forming element, and separating the inner and outer belts in the area of the separation point. Alternatively, the process includes conditioning the outer belt.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: November 23, 2004
    Assignee: Voith Paper Patent GmbH
    Inventors: Thomas Thoröe Scherb, Harald Schmidt-Hebbel
  • Publication number: 20040149405
    Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventor: David Beck
  • Publication number: 20040104002
    Abstract: A system for feeding fibres from a fibre separation step at a first pressure to a drying step at a second, lower pressure, the system comprising a sluice feeder (3) provided between the fibre separation step and the drying step. At least an outlet (14) of the sluice feeder (3) is enclosed by a housing (4) for pressurization by means of a pressure medium in the housing (4) to a pressure that essentially corresponds to the first pressure in the sluice feeder (3). The fed out fibre from the sluice feeder (3) to the housing (4) are removable by means of the pressure medium in the housing (4) via a control valve (20), which regulates the pressure in the housing (4), to the drying step at the second, lower pressure. The pressurization in the housing (4) prevents steam to escape from the sluice feeder (3).
    Type: Application
    Filed: October 6, 2003
    Publication date: June 3, 2004
    Inventor: Lars Obitz
  • Patent number: 6613194
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: September 2, 2003
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6551461
    Abstract: The energy efficiency of a throughdrying papermaking process is improved by recycling exhaust air from one or more throughdryers to further heat the web at various places in the process.
    Type: Grant
    Filed: July 30, 2001
    Date of Patent: April 22, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Charlcie Christie Kay Leitner, Frank Stephen Hada, Ronald Frederick Gropp, Marek Parszewski
  • Publication number: 20030056921
    Abstract: An air press for pressing a paper web is composed of a plurality of rolls including at least a first roll and a second roll. The first roll and the second roll are positioned adjacent one another and form a first nip therebetween. Further, the first roll and the second roll each have a roll end, the roll end of the first roll adjoining the roll end of the second roll. A bevel plate is attached to the roll end of the first roll, the bevel plate having at least a first angled plate face. A seal ring is positioned adjacent the roll end of the second roll, the seal ring being juxtaposed to the bevel plate. The seal ring has at least a first angled ring face, and the first angled ring face mates with the first angled plate face.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventors: David A. Beck, Thomas Gorshe
  • Publication number: 20030056923
    Abstract: An air press for pressing a fiber web includes a plurality of rolls and a pair of end seal arrangements. Of the plurality of rolls, each pair of adjacent rolls forms a nip therebetween. Further, each roll has a pair of roll ends, the plurality of rolls together forming two sets of roll ends. Each end seal arrangement coacts with one set of roll ends, the plurality of rolls and the pair of end seal arrangements together defining an air press chamber having an air chamber pressure. Each end seal arrangement is composed of at least one roll seal, including a first roll seal, and an adjustable bias mechanism. Each roll seal forms a seal with at least one roll end, and one side of the first roll seal being exposed to the air chamber pressure. The adjustable bias mechanism is configured for controlling a position of each roll seal relative to a respective at least one roll end and for adjusting a seal force between the roll seal and the respective at least one roll end.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventor: David A. Beck
  • Publication number: 20030056922
    Abstract: A roll for use in an air press assembly of a papermaking machine has a pair of ends associated therewith. The roll includes a pair of edge portions with each edge portion extending to one of the pair of ends. Each edge portion has an edge surface portion composed of a first material, the first material having a first hardness. The roll further includes a middle portion located between the pair of edge portions, the middle portion having a middle surface portion composed of a second material. The second material has a second hardness, the second material being harder than the first material. The first material is preferably a soft, seal material which promotes reduced air leakage from the air press assembly.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventor: David A. Beck
  • Publication number: 20030019601
    Abstract: The energy efficiency of a throughdrying papermaking process is improved by recycling exhaust air from one or more throughdryers to further heat the web at various places in the process.
    Type: Application
    Filed: July 30, 2001
    Publication date: January 30, 2003
    Inventors: Michael Alan Hermans, Charlcie Christie Kay Leitner, Frank Stephen Hada, Ronald Frederick Gropp, Marek Parszewski
  • Patent number: 6458246
    Abstract: A web of tissue is formed in a crescent former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A second upper fabric or transfer fabric operating at a lower speed then the first can be used to form a rush transfer between the forming fabrics and the Yankee dryer which increases web bulk and absorbency. Instead of a second fabric, a vacuum pressure roll may perform the rush transfer between the lower forming fabric and the Yankee dryer.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: October 1, 2002
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6454904
    Abstract: A tissue sheet is made using a modified wet pressing process employing an integrally sealed air press. After initial formation and conventional vacuum dewatering, the wet web may be conformed to the surface contour of a relatively coarse fabric to give the web a textured surface. By creating a pressure differential across the web, the air press noncompressively dewaters the wet web to a consistency of about 30 to about 40 percent prior to a heated drying cylinder. The web may be dried to substantially preserve its three-dimensional, throughdried-like texture. The process provides a web having an exceptionally high degree of bulk and absorbency not expected in wet-pressed products.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: September 24, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Frank Stephen Hada
  • Patent number: 6440273
    Abstract: A compact multilevel paper making machine is provided comprising a web-receiving region where a web of paper is received on a fabric forming a continuous loop, a reel-up for winding the paper web onto a roll, and a web transfer point disposed between the web-receiving region and the reel-up. The fabric receives the web at the web-receiving region and then supports and transports the web from the web-receiving region to the web transfer point in a first direction on a first defined vertical level. At the web transfer point, the web is separated from the fabric. The fabric loop further includes a return run from the web transfer point to the web-receiving region over which the fabric then travels. A cleaning section is also disposed along the return run of the fabric loop for cleaning the fabric.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: August 27, 2002
    Assignee: Metso Paper Karlstad Aktiebolag (AB)
    Inventor: Dennis E. Jewitt
  • Patent number: 6398916
    Abstract: A through-air drying paper making apparatus is provided comprising a twin-fabric forming section, a water-removing section arranged downstream of the forming section, and a web transfer device disposed between the forming section and the water-removing section. The forming section includes a forming roll, a pair of fabrics guided to travel about a portion of the circumference of the forming roll, and a headbox operable to deposit a slurry between the fabrics so as to form a paper web therebetween. Preferably, one of the fabrics in the forming section comprises a through-air drying (TAD) fabric arranged to carry the paper web through the water-removing section, while the other fabric comprises a forming wire. At the web transfer device, the paper web is separated from the forming wire and the paper web then carried on the TAD fabric through the water-removing section. The water-removing section includes at least one through-air dryer for at least partially drying the paper web.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: June 4, 2002
    Assignee: Valmet Karlstad AB
    Inventor: Berndt Erik Ingvar Klerelid
  • Publication number: 20020060023
    Abstract: An arrangement for improving the beginning of the drying section joined to a closed web transfer between the press section and the drying section in a paper machine. In order to achieve less fouling of the drying cylinder, that is, less formation of fluff, to achieve easier doctorability and better doctoring tolerance of the drying cylinder surface in the drying section, the surface of at least the first drying cylinder in the drying section has a coating which includes a thin preferably hard layer of ceramic material and/or metal ceramic and/or metal, to which the web will adhere weakly, and/or another softer material, to which the web will adhere weakly, is absorbed into the drying cylinder surface, whereby separation of the web from the surface of the drying cylinder is improved.
    Type: Application
    Filed: May 30, 2001
    Publication date: May 23, 2002
    Inventors: Juha Kaihovirta, Juhani Vestola, Antti Kuhasalo
  • Patent number: 6372090
    Abstract: A method and apparatus for producing paper or board, according to which the paper or board web is transferred continuously supported through a drying section of a paper or cardboard machine and both sides of the web are treated with a treating agent on a long nip applicator included with the drying section of the machine. The web is transferred from the last press nip of the press section to the first dryer of the dryer section with a continuous loop-like support member, for example, by a transfer belt, transfer felt or one of the press felts of the press section. The web is advantageously dried in the drying section with a blow unit on a porous drying felt by blowing hot air on the web with impingement dryers, and the drying felt may be cooled.
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: April 16, 2002
    Assignee: Valmet Corporation
    Inventor: Jorma Laapotti
  • Patent number: 6365004
    Abstract: A method and apparatus effect drying of a paper web using a plurality of heated drying cylinders and at least one air impingement module having a hood. The paper web is brought into operative contact with the heated drying cylinders, and at least one of the final moisture content, quality, and cross-direction profile of the paper web is regulated. The regulation is effected by adjusting the efficiency of air impingement drying of the paper web, by adjusting at least one of the blowing velocity of the medium (typically air) blown against the paper web, the humidity of the blowing medium, and the distance of the hood of the impingement module from the paper web. At least one of the final moisture content of the paper web and its quality may also be regulated by adjusting the steam pressure of one or more drying cylinder groups.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: April 2, 2002
    Assignee: Metso Paper, Inc.
    Inventors: Kristian Hamstr{haeck over (o)}m, Harri Happonen, Antti Kuhasalo, Juha Lipponen, Järkko Nurmi, Juha Ojanen, Hans Sundqvist
  • Publication number: 20010035273
    Abstract: A method and arrangement for drying a paper to be surface-treated, in particular fine paper, in an after-dryer in a paper machine. The paper web is first dried in a forward dryer section of the paper machine by one or more groups with single-wire draw that are open downward on support of a drying wire, the paper web is then finished in a finishing section, e.g., surface-sized or coated, and thereafter, the paper web is dried by an upwardly open inverted group with single-wire draw. In the inverted group with single-wire draw, the tendency of curling formed in the paper web in the forward dryer section can be substantially eliminated and/or compensated for.
    Type: Application
    Filed: June 28, 2001
    Publication date: November 1, 2001
    Inventors: Antti Kuhasalo, Pasi Ahonen
  • Patent number: 6306258
    Abstract: A pressurized box is positioned opposite a vacuum box. The pressurized box has a leading cross machine direction baffle with a ceramic shoe which engages a forming fabric, and a trailing cross machine direction baffle of similar construction. Two end deckles complete the pressurized box. The leading cross machine direction baffle presses against a resilient seal which causes a web contained between upper and lower forming fabrics to wrap about the baffle shoe a few degrees forming an effective end seal which does not allow air to bypass the baffle. The trailing cross machine direction baffle is positioned over a vacuum box which prevents air from leaking around the trailing baffle. A vacuum box draws air through the forming fabrics and the web, from the pressurized box increasing the total pressure gradient across the web to 20 to 30 psi or more. The pressure box and opposed vacuum box form an air press. The pressure box is positioned and held against the forming fabrics by opposing air tubes.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: October 23, 2001
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd., Kimberly-Clark Worldwide, Inc.
    Inventors: David V. Lange, Roger A. Kanitz, Richard D. Hauser, Patrick W. Murry, Doug A. Rounds, Robert L. Clarke, Frank S. Hada, Michael A. Hermans, Charles R. Tomsovic