Webs United On Common Carrier (e.g., Felt) Patents (Class 162/304)
  • Patent number: 11155964
    Abstract: Provided is a paper roll production apparatus that saves installation space and enables production of paper rolls of different qualities and a shortening of production time. The paper roll production apparatus includes: a sheet-forming and dewatering part 5 forming paper stock into a sheet and for dewatering the paper stock; a drying machine 6 drying the paper stock dewatered by the sheet-forming and dewatering part 5 to form a dry paper material; a switching mechanism part switching to feed, into the drying machine 6, the paper stock dewatered by a first sheet-forming machine included in the sheet-forming and dewatering part 5 or the paper stock dewatered by a second sheet-forming machine included in the sheet-forming and dewatering part 5; and a winder 8 winding up the dry paper material provided by the drying machine 6 to form a paper roll. The first sheet-forming machine operates at a sheet-forming speed at which a fiber orientation of the paper stock is maintained.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: October 26, 2021
    Assignee: CORELEX SHIN-EI CO., LTD.
    Inventor: Satoshi Kurosaki
  • Patent number: 10350784
    Abstract: A sheet manufacturing apparatus can process various materials and manufacture a variety of sheets by changing conditions for making the sheets. A sheet manufacturing apparatus according to the invention has a supply unit that supplies feedstock; a defibrating unit that defibrates the feedstock; a classifier that classifies defibrated material that past the defibrating unit; a mixing unit that mixes an additive containing resin with the classified material that past the classifier; a sieve unit that passes the mixture that past the mixing unit through many openings; a deposition unit that deposits precipitate that past many openings in the sieve unit; a forming unit that applies pressure and heat to the web deposited on the deposition unit, forming a sheet; and a control unit that changes a condition of at least one of the classifier, mixing unit, sieve unit, deposition unit, and forming unit.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: July 16, 2019
    Assignee: Seiko Epson Corporation
    Inventors: Yoshiaki Murayama, Shunichi Seki, Katsuhito Gomi
  • Patent number: 9234313
    Abstract: The present disclosure offers an improvement in papermaking methods and products, by providing a tissue sheet and a method to obtain a tissue sheet, with improved absorbency at a given basis weight. Thus, by way of example, the present disclosure provides a single ply tissue sheet having a basis weight greater than about 50 gsm and a specific vertical absorbent capacity greater than about 6.0 g/g.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: January 12, 2016
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Gretchen Sarah Koch, Maurizio Tirimacco, Erin Ann McCormick
  • Patent number: 7988825
    Abstract: A web-forming section of a paper or board machine has a first web-forming unit with a first fiber layer (W1) formed on a first wire (10); a second web-forming unit with a second fiber layer (W2) formed on a second wire (30); and a couch shoe (39) over a curved deck (40) of which the fiber layers (W1, W2) are guided for joining them together. The second fiber layer (W2) is brought to the couch shoe (39) at an angle (?) of less than 20°, advantageously less than 15° in relation to the approach direction of the first fiber layer (W1). The couch shoe (39) is provided with underpressure and the radius of curvature of its deck (40) is usually larger than the radius of curvature of a guide roll (38) preceding it. By the couch shoe, the fiber layers can be joined together wetter than usual.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: August 2, 2011
    Assignee: Metso Paper, Inc.
    Inventors: Jouko Aula, Peter Hardén, Pekka Moilanen, Pasi Moilanen, legal representative
  • Patent number: 7879192
    Abstract: A multiply former apparatus is disclosed for forming a base, top and intermediate ply. The apparatus includes a fourdrinier wire for receiving thereon the base ply. A first twin wire former is provided for forming the intermediate ply, the first former cooperating with the fourdrinier wire. A second twin wire former forms the top ply, the second former cooperating with the fourdrinier wire. The second former includes a third looped wire which cooperates with a fourth looped wire for defining therebetween a second forming section for forming the top ply. A vacuum box is disposed upstream relative to a further vacuum device such that the fourth wire is disposed between the vacuum box and the third wire. The vacuum box assists in removing water from the second forming section for increasing a capacity of the apparatus.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: February 1, 2011
    Assignee: Paperchine Inc.
    Inventors: James Smith, Gregory Welcher
  • Patent number: 7008511
    Abstract: A wire section in a machine for the production of a fiber web including at least one twin wire former including a revolving continuous inner wire and a revolving continuous outer wire that converge in the area of a forming roll. After the forming roll, viewed in the direction of web travel, and inside the loop of the inner wire and inside the loop of the outer wire at least one additional strip element is located.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: March 7, 2006
    Assignee: Voith Paper Patent GmbH
    Inventors: Christoph Haase, Guenter Halmschlager, Martin Vogt
  • Patent number: 6855228
    Abstract: The equipment for the production of a paper web material comprises: a first former (1) for forming a first layer (S1) consisting of a slurry containing fibers and water; a second former (2) for forming a second layer (S2) consisting of a slurry containing fibers and water; a third former (3) for forming a third layer (S3) consisting of a slurry containing fibers and water; and a creping device (50A, 50B) for wet creping of the third layer.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: February 15, 2005
    Assignee: Perini Navi S.p.A.
    Inventor: Fabio Perini
  • Patent number: 6702926
    Abstract: A wire section for forming a multi-ply fiber web. The wire section includes a first belt which advances a first fiber ply toward a couch roll defining a combining section. A twin-wire zone of the wire section includes first and second wires between which a second fiber ply is initially formed in a gap former. The second wire separates from the first wire and then the first wire supporting the second fiber ply meets the first belt supporting the first fiber ply at the couch roll of the combining section to form the multi-ply fiber web. The twin-wire part is arranged upstream of the combining section along the running direction of the first belt. The second fiber ply runs on the first wire into the combining section at an angle less than 90° with respect to the belt entering the combining section. The path of the wires from the forming roll to the combining section is disclosed. A suction box or arrangement holds the second fiber ply to the first wire when the first and second wires separate.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: March 9, 2004
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Dieter Egelhof, Alfred Bubik, Peter Mirsberger, Otto L. Heissenberger, Frank Herzog, Wolf Dieter Baumann, Josef Bachler, Günter Halmschlager, Frank Stelzhammer, Günther Mohrhardt
  • Patent number: 6699361
    Abstract: A method for the production of a liner comprising at least a top layer and a base layer is provided, wherein a forming section with at least two forming units is used to create a fiber web, said fiber web being conveyed through a press section and further to a drying section, said press section comprising a number of roll nips and at least one impermeable transfer belt with at least one smooth surface, wherein said transfer belt runs through the last nip in the press section in such a manner that its top layer is pressed against said smooth surface of the transfer belt.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: March 2, 2004
    Assignee: Metso Paper Karlstad AB
    Inventor: Anders Leandersson
  • Patent number: 6616811
    Abstract: A machine for the manufacture of a multi-layer fibrous web includes at least two fibrous web layers and at least two formers; the fibrous web layers each having a lower fines side with a lower fines content and a higher fines side with a higher fines content; and the formers include a first former and a second former, at least one of the two formers being a gap former, with the second former including a couch roll defining a couching zone whereat the lower fines side of the first fibrous web layer is brought into contact with the lower fines side of the second fibrous web layer.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: September 9, 2003
    Assignee: Voith Paper Patent GmbH
    Inventors: Alexander Wassermann, Manfred Feichtiger, Thomas Nagler
  • Patent number: 6592715
    Abstract: A machine for the production of a multi-layer fiber stock web, specifically a paper or cardboard web, whereby a first and a second layer are couched as a result of being delivered by an associated forming belt or wire to a couching element around which a second forming belt, or wire delivering the second layer is guided. This second forming belt, or wire impacts/runs onto the couching element before the second layer, which is supported by it, makes contact with the first layer. The second layer, at least in the location where it comes into contact with the first layer, is retained through suction force to the second forming belt wire.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: July 15, 2003
    Assignee: Voith Paper Patent GmbH
    Inventors: Günter Halmschlager, Klaus Wulz, Christoph Haase
  • Patent number: 6569287
    Abstract: The present invention relates to a system and method of making paperboard and paperboard corrugation that negates the steps of winding rolls of containerboard on machine reels of separate paper machines, subsequent rewinding and slitting of paperboard and unwinding rolls of containerboard on separate corrugators.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: May 27, 2003
    Assignee: The Hoffman Group, Ltd.
    Inventor: Roger P. Hoffman
  • Publication number: 20020129913
    Abstract: A board machine and method for making a multilayer cardboard web, in which a first layer of the web having a printable surface is formed in a first forming unit and carried on an extended forming wire thereof through a couching unit where the first layer is couched with one or more additional layers, the multilayer web then being carried on the extended wire to a pick-up point. An upper press felt of a double-felted press picks up the web at the pick-up point such that the printable surface faces downward and contacts the lower press felt through the nip of the press. The lower felt is smoother than the upper felt, and the lower felt contacts the lower press roll for a minimum sector angle beyond an exit of the nip to ensure that the web follows the lower felt.
    Type: Application
    Filed: February 26, 2002
    Publication date: September 19, 2002
    Applicant: Metso Paper Karlstad AB
    Inventor: Per Anders Artur Leandersson
  • Patent number: 6413369
    Abstract: An arrangement and method for forming a multilayered paper or paperboard web from stock suspensions containing papermaking fibers and fines, in which first and second webs are formed in first and second twin-wire forming units such that each web has a higher concentration of fines at one side than at the other side of the web. The webs are couched together such that the sides having the higher concentration of fines are in contact with each other.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: July 2, 2002
    Assignee: Metso Paper Karlstad AB
    Inventor: Jukka Kinnunen
  • Patent number: 6375799
    Abstract: Process and apparatus for producing a fibrous material web from a fibrous material suspension. The process includes conveying the fibrous material suspension between two endless, continuously revolving porous belts positioned to form a twin wire zone, removing a part of the suspension fluid through the porous belts so that the fibrous material web begins forming between the belts, guiding the two endless belts and the material web being formed therebetween through uniform pressure drainage elements, and removing additional suspension fluid with the uniform pressure drainage elements. The process further includes supplying an additive though at least one of the belts to the forming fibrous material web in a vicinity of the uniform pressure drainage, and one of controlling and regulating the supply of the additive to provide a particular ratio between quality levels of a top side of the forming web and a web underside of the forming web.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: April 23, 2002
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventors: Günter Halmschlager, Josef Bachler, Christoph Merckens
  • Patent number: 6342125
    Abstract: A multi-ply web forming method and apparatus are disclosed for forming a top ply onto a base ply. A fiber suspension jet is by means of a secondary headbox (21; 21′, 26) delivered into a twin-wire roll nip created by two tensioned wires (16, 22; 16′, 22′; 22, 27) one of which (16; 16′, 22) carries the moist base ply.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: January 29, 2002
    Inventor: Bengt Nordström
  • Patent number: 6287420
    Abstract: A multi-ply fiber web forming apparatus includes a lower forming fabric defining a lower forming fabric run. A first headbox is positioned above the lower forming fabric for discharging a fiber suspension onto the lower forming fabric. An upper forming fabric defines an upper forming fabric run. A second headbox is positioned above the upper forming fabric for discharging a fiber suspension onto the upper forming fabric. A wet forming box is positioned below the lower forming fabric for applying a liquid to the lower forming fabric. A transfer roll is positioned above the upper forming fabric. The transfer roll and the wet forming box are positioned in close opposing relationship to each other, whereby each of the lower forming fabric and the upper forming fabric pass therebetween in a transfer area.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: September 11, 2001
    Assignee: Voith Sulzer Paper Technology North America, Inc.
    Inventor: Edwin X. Graf
  • Publication number: 20010011584
    Abstract: An arrangement and method for forming a multilayered paper or paperboard web from stock suspensions containing papermaking fibers and fines, in which first and second webs are formed in first and second twin-wire forming units such that each web has a higher concentration of fines at one side than at the other side of the web. The webs are couched together such that the sides having the higher concentration of fines are in contact with each other.
    Type: Application
    Filed: December 15, 2000
    Publication date: August 9, 2001
    Applicant: Valmet-Karlstad AB
    Inventor: Jukka Kinnunen
  • Patent number: 6159341
    Abstract: A wire section for forming a multi-ply fiber web. The wire section includes a first belt which advances a first fiber ply toward a couch roll defining a combining section. A twin-wire zone of the wire section includes first and second wires between which a second fiber ply is initially formed in a gap former. The second wire separates from the first wire and then the first wire supporting the second fiber ply meets the first belt supporting the first fiber ply at the couch roll of the combining section to form the multi-ply fiber web. The twin-wire part is arranged upstream of the combining section along the running direction of the first belt. The second fiber ply runs on the first wire into the combining section at an angle less than 90.degree. with respect to the belt entering the combining section. The path of the wires from the forming roll to the combining section is disclosed. A suction box or arrangement holds the second fiber ply to the first wire when the first and second wires separate.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: December 12, 2000
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Dieter Egelhof, Alfred Bubik, Peter Mirsberger, Otto L. Heissenberger, Frank Herzog, Wolf Dieter Baumann, Josef Bachler, Gunter Halmschlager, Frank Stelzhammer, Gunther Mohrhardt
  • Patent number: 5993605
    Abstract: An apparatus for manufacturing a filtering medium in sheet form, comprising at least one first continuous machine, adapted for manufacturing paper and the like and suitable to form at least one first web on a first conveyor, and at least one second continuous machine also adapted for manufacturing paper and the like and suitable to form at least one second web on at least one second conveyor, the at least one second conveyor being arranged so as to make the at least one second web rest by gravity on the at least one first web, and at least one of the first and second continuous machines being suitable to form a web which is not uniformly distributed.
    Type: Grant
    Filed: July 14, 1997
    Date of Patent: November 30, 1999
    Assignee: Fad-Fabriano Autoadesivi S.p.A.
    Inventor: Gianmaria Dadea
  • Patent number: 5984987
    Abstract: Aqueous black liquor is gasified in a molten salt by spraying the black liquor into an enclosed zone above the surface of a turbulent molten salt pool. The black liquor is dried by means of hot gases rising from the surface of the pool and the resulting solid particles falling into the turbulent molten salt pool are dispersed and converted into a combustible gas and a reduced melt in which sulfide comprises at least about 95% of the total sulfur present. In a preferred embodiment the product gas is purified, burned and utilized in a gas turbine.
    Type: Grant
    Filed: June 26, 1990
    Date of Patent: November 16, 1999
    Assignee: Boeing North American, Inc.
    Inventor: Arthur L. Kohl
  • Patent number: 5935382
    Abstract: In order to meet higher demands for the properties of paperboard products an improved method and machine for the manufacture of paperboard are proposed according to the present invention in which a core of a paperboard web is formed in a second forming unit from a stock with a consistency of 1.5-6.0% being supplied to the fourdrinier wire of a fourdrinier former carrying a back layer formed previously in a first forming unit, from a headbox for high consistency stock and being dewatered upon being enclosed between the fourdrinier wire and a top wire in said second forming unit, and in which an underliner is formed in a third forming unit of stock with a consistency of 0.3-1.4% being supplied to the fourdrinier wire carrying the back layer and core, from a headbox for stock of low consistency.
    Type: Grant
    Filed: May 30, 1997
    Date of Patent: August 10, 1999
    Assignee: Valmet-Karlstad AB
    Inventors: Vesa Tapani Huovila, Nils Borje Sandgren
  • Patent number: 5820735
    Abstract: The present invention refers to an under felt inclined flat former for making multilayer or monolayer sheets of paper comprising a plurality of forming units arranged along a production line. Each of the forming units is supported on corresponding rigid supports and is provided with a rolls system on which the forming unit rests when the support are removed, in such a manner that the selected forming unit can be removed from the production line for cleaning or maintenance purposes, without interrupting the operation of the former equipment.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: October 13, 1998
    Assignee: Smurfit Carton y Papel De Mexico
    Inventor: Luis Fernando Cabrera Y Lopez Caram
  • Patent number: 5788816
    Abstract: A gap former, consisting of a double sieve former 3 which is made up by an inner sieve 4 and an outer sieve 5, is in the initial stage of the process wrapped around a roller press 8 with a diameter of at least 800 mm. After the sieves have traveled such that a given segment of the sieves is no longer in contact with the roller press, the segment enters between a number of contour brackets 10 and 11 at which time the segment is moving rather steeply downward. During this stage an upper layer 6 of paper or cardboard which has been compressed is deposited onto a lower layer 7 that is already resting on the primary longitudinal sieve 2.
    Type: Grant
    Filed: August 23, 1996
    Date of Patent: August 4, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Heinz Steckenreuter, Helmut Stoerr
  • Patent number: 5766420
    Abstract: An under felt inclined flat former for making multilayer or monolayer sheets of paper comprising a plurality of forming units arranged along a production line. Each of the forming units is supported on corresponding rigid supports and is provided with a roller system on which the forming unit or a portion thereof rests which when the supports are removed, the selected forming unit or portion thereof can be removed from the production line for cleaning or maintenance purposes, without interrupting the operation of the former equipment. Each forming unit including means to create activity in the stock in addition to causing liquid to be drained therefrom for sheet formation.
    Type: Grant
    Filed: September 6, 1996
    Date of Patent: June 16, 1998
    Assignee: Smurfut Carton y Papel De Mexico
    Inventor: Luis Fernando Cabrera y Lopez Caram
  • Patent number: 5643417
    Abstract: In a method for forming a sheet from a fiber-water suspension, the fiber-water suspension is supplied on a traveling bottom wire at a first zone thereof to dewater the fiber-water suspension. Subsequently, the suspension is introduced between the bottom wire at a second zone and a top wire, and dewatering is effected. The sheet is further caused to travel around a sheet-forming roll while keeping the sheet in contact therewith by the bottom wire at a third zone thereof, and reformation of the sheet is carried out. Finally, the sheet on the bottom wire is caused to travel up to a fourth zone thereof to effect a further dewatering with a fourth dewatering device disposed adjacent to the bottom wire at the fourth zone thereof, whereby a final stage of sheet formation is carried out. An apparatus for carrying out the above method is also disclosed.
    Type: Grant
    Filed: February 2, 1995
    Date of Patent: July 1, 1997
    Assignee: Tokushu Paper Mfg. Co., Ltd.
    Inventor: Morimasa Hanaya
  • Patent number: 5635033
    Abstract: A paper machine forming section with two wire forming units. One of the two forming units is a twin wire web forming unit having a headbox, two wire loops arranged in sandwich-like manner and a drainage element for each of the wire loops. The first web-forming unit has a first section including a curved suction drainage element or roll in the first lower wire loop; a second section with opposing drainage ledges, wherein the drainage ledges are stationary on the upper side and the drainage ledges are developed resiliently pressable on the bottom side; the drainage ledges of the upper and lower sides are arranged staggered with respect to each other in the direction of travel of the wire, and at least the ledges of the upper side are developed with suction; a third section which has at least one suction wire separating element on one side. The second web-forming unit is a hybrid former with a single wire.
    Type: Grant
    Filed: January 27, 1995
    Date of Patent: June 3, 1997
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Udo Grossmann, Dieter Egelhof, Albrecht Meinecke
  • Patent number: 5607555
    Abstract: A paper machine forming section with two twin-wire sections for forming a multilayer paper web. Each twin wire web-forming unit consisting of a headbox, two wire loops arranged to define a common wire path for molding the web being formed in sandwich-like manner and drainage elements for each of the wire loops. The common wire path of each web-forming unit has a first section including a curved suction drainage element or roll in the first lower wire loop; a second section including opposing drainage ledges, wherein the drainage ledges are stationary on the upper side and the drainage ledges are developed resiliently pressable on the bottom side; the drainage ledges of the upper and lower sides are arranged staggered with respect to each other in the direction of travel of the wire, and at least the ledges of the upper side are developed with suction; and a third section which has at least one suction wire separating element on one side.
    Type: Grant
    Filed: January 27, 1995
    Date of Patent: March 4, 1997
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Udo Grossmann, Dieter Egelhof, Albrecht Meinecke
  • Patent number: 5584967
    Abstract: A twin-wire section with a first and a second endless wire, for forming a fiber material web of a fiber suspension, notably for forming a ply of a multiply paper or cardboard web, the ply being merged on a third wire with a further ply. In the twin-wire zone formed by the first and second wires, a dewatering box (touching the one wire) that features rigid slats is contained in the loop of the one wire, while in the loop of the other wire there are contained several backing slats which can be pushed flexibly on the other wire, while a loop of one of the two wires contains a forming roll which together with said wire forms a looping zone. The forming roll has a smooth, continuous roll shell. The wire which in the looping zone is outside separates from the web and the inner wire at a distance before the end of the looping zone.
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: December 17, 1996
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Udo Grossmann, Konrad Rickelt
  • Patent number: 5556513
    Abstract: An improved multi-layer paper sheet forming system is disclosed, in which a degree of dispersion of fibers under the condition where a paper layer has been formed is large, thereby formation of a paper sheet is improved, moreover, bases of short wire cloth sections can be installed at the same level as a building floor and a complicated base of the shape of steps is not necessitated. The system comprises one endless felt loop and a plurality of short wire cloth sections disposed on the endless felt and provided with a dewatering instrument having, as dewatering elements, forming blades consisting of two zones, that is, a flat front half and a curved rear half. The short wire cloth section includes a forming roll having a large diameter and a breast roll having a small diameter, and the plurality of short wire cloth sections are disposed substantially at the same level.
    Type: Grant
    Filed: July 14, 1994
    Date of Patent: September 17, 1996
    Assignees: Mitsubishi Jukogyo Kabushiki Kaisha, SK Engineering, Ltd.
    Inventors: Hiroto Shimazu, Takashi Bando, Masateru Tokuno
  • Patent number: 5468348
    Abstract: A multi-ply paper web is formed by bringing a top ply liner into ply-bonding engagement with a base ply web (W.sub.B) traveling on a base ply forming wire (36). The top ply liner (W.sub.T) is formed between two co-running forming wires (10, 20) in a convex upwardly/concave downwardly curved, substantially horizontal forming zone. Dewatering in the forming zone is effected by applying sub-atmospheric air pressure solely beneath the lower surface of the top ply liner (W.sub.T) being formed. Water is removed from the upper surface of the top ply liner (W.sub.T) solely by wire tension, gravity and centrifugal force created by passing the co-running forming wires (10, 20) over the convex upwardly curved path of travel. This permits a greater concentration of pulp stock fines to remain in the upper surface of the top ply liner (W.sub.T) to effect greater ply-bonding affinity with the base ply (W.sub.B) when the two plies (W.sub.T, W.sub.B) are brought together and bonded.
    Type: Grant
    Filed: September 14, 1994
    Date of Patent: November 21, 1995
    Assignee: Beloit Technologies, Inc.
    Inventors: James Blackledge, Nazzareno Salvai, James A. Turner
  • Patent number: 5456803
    Abstract: A papermaking apparatus that can form a paper web having a good fiber formation is disclosed. A plurality of vertically adjustable forming rolls are provided on the top surface of an endless felt couch between a lead-in roll and a couch roll, and stationary forming bars are provided on the bottom surface of a wire screen. The endless felt couch and the wire screen, between which paper stock is interposed, are caused to move by undulation to generate pulses, which in turn apply shear force onto the paper web to dewater the paper web while facilitating fiber dispersion on the paper web.
    Type: Grant
    Filed: December 1, 1993
    Date of Patent: October 10, 1995
    Assignee: SK Engineering Ltd.
    Inventor: Masateru Tokuno
  • Patent number: 5445713
    Abstract: Apparatus for forming multilayered paper includes an endless loop of felt and at least two short wire units provided beneath the loop of felt. Each short wire unit has a fixed dehydrator having a forming shoe, at least part of the upper surface of which is curved, and a short wire traveling over the curved part of the upper surface of the forming shoe. The endless loop of felt is engaged with the short wire on the curved upper surfaces of the forming shoes of the fixed dehydrators. Stock is ejected from a head box onto each short wire unit and is moved between the endless loop of felt and the short wire of the unit where the stock is dehydrated to thereby form a paper layer. Each of a forming roll and a couch roll guiding the felt into engagement with the short wire, and a felt roll disposed beneath the felt downstream of the short wire unit, can be moved vertically.
    Type: Grant
    Filed: September 9, 1993
    Date of Patent: August 29, 1995
    Assignees: Mitsubishi Jukogyo Kabushiki Kaisha, SK Engineering Co., Ltd.
    Inventors: Kazuo Kunihisa, Hiroto Shimazu, Takashi Bando, Masateru Tokuno
  • Patent number: 5427654
    Abstract: A multi-ply web forming apparatus is disclosed for forming a top ply on a base ply. The former includes a looped lower forming wire for receiving the base ply thereon and a top looped forming wire cooperating with and disposed above the lower wire for defining therebetween a generally horizontally disposed forming section having a first and a second end. A turning bar defines a curved surface for guiding the lower wire. A secondary headbox ejects stock towards and onto the base ply. A curved dewatering shoe is disposed beneath the lower wire such that a portion of water from the top ply is ejected through the top wire. A vacuum slot collects a portion of water upwardly away from the top wire. An inverted vacuum box is disposed downstream relative to the vacuum slot and a plurality of dewatering blades disposed between a curved face of the vacuum box and the top wire guide the top wire therepast.
    Type: Grant
    Filed: August 16, 1993
    Date of Patent: June 27, 1995
    Assignee: Beloit Technologies, Inc.
    Inventors: Paul T. Gray, Eric Ormesher
  • Patent number: 4861432
    Abstract: A dual compartment vacufoil unit for making linerboard grade or other multi-layer paper comprising a dual compartment vacufoil and a forming blade and a method of using same. The dual compartment vacufoil unit is positioned beneath the forming blade, with an upstream compartment located on the upstream portion of the forming blade evacuating air through a primary paper sheet prior to application of the secondary discharge, and a downstream compartment located on the downstream portion of the forming blade. The forming blade is positioned directly beneath the secondary pulp discharge.
    Type: Grant
    Filed: June 2, 1988
    Date of Patent: August 29, 1989
    Assignee: Huyck Corporation
    Inventor: Roy Jones
  • Patent number: 4830709
    Abstract: A multi-ply paper web forming apparatus utilizes first and second forming wires which travel in a co-running path for a portion of their length and which form a throat into which an aqueous slurry of paper pulp fibers is introduced. The slurry is dewatered between the co-running first and second forming wires upwardly and downwardly to quickly produce a substantially formed, but still moist, top ply web which is carried on the second forming wire onto a base ply web which has previously been formed on the wire of a single wire former. The first surface of the top ply web is brought into ply bonding engagement with the surface of the base ply web to produce a composite multi-ply web which has superior overall ply bond, retention and dryness before leaving the web forming section of a papermaking machine.
    Type: Grant
    Filed: August 24, 1987
    Date of Patent: May 16, 1989
    Assignee: Beloit Corporation
    Inventors: James A. Turner, Paul T. Gray
  • Patent number: 4354902
    Abstract: A pair of enclosed explosion chamber flowboxes are combined so that the top exit slice plate of the first chamber provides the lower exit slice plate of the second chamber downstream of the first chamber so that pressurized furnishes for a two-ply web are laid one on top of the other over a very short distance.
    Type: Grant
    Filed: May 27, 1981
    Date of Patent: October 19, 1982
    Inventor: Brian W. Attwood
  • Patent number: 4234382
    Abstract: A former for a paper machine: The paper machine includes a perforated forming cylinder and a suction device for drawing water inward through the perforations. An inner and an outer belt are wrapped around the forming cylinder. The outer belt meets the inner belt at the peripheral surface of the forming cylinder in a generally wedge-shaped inlet slot located at and upstream of the bottom of the forming cylinder. A pulp fiber suspension nozzle of a width that covers the axial length of the forming cylinder injects pulp into the inlet slot. A supporting device is provided at the inlet slot and includes a convexly curved surface, convexly curved around an axis generally parallel to the cylinder axis. The supporting device includes a concavely curved surface that follows the convexly curved surface downstream of the flow of pulp. A suction device communicates with the concavely curved surface beneath the outer belt. The outer belt rides over the convexly curved surface and down onto the concavely curved surface.
    Type: Grant
    Filed: December 7, 1978
    Date of Patent: November 18, 1980
    Assignee: J. M. Voith GmbH
    Inventor: Christian Schiel
  • Patent number: 4207144
    Abstract: A papermaking machine is shown with an inner traveling screen and an outer traveling screen which are led towards each other to form a generally layered arrangement therebetween during a region of their joint travel and, in such region, the inner and outer screens are caused to pass over a portion of a water extracting or dewatering roller; a water collection apparatus situated outside of the roller serves to collect water centrifuged from the screens passing over the roller; and a preliminary water extraction zone preceeds the roller and such zone extends over a portion of, for example, a generally horizontal section of the inner screen.
    Type: Grant
    Filed: January 10, 1979
    Date of Patent: June 10, 1980
    Assignee: J. M. Voith, GmbH
    Inventors: Albrecht Meinecke, Heinrich Zag
  • Patent number: 4206258
    Abstract: A multilayer felt band, particularly for paper manufacture consisting of rmoplastic material where at least one layer comprises storage spaces having the shape of channels obtained by melting binding portions of fibers, the channel walls being inclined with respect to the surface of the felt band at angles between 0.degree. to 80.degree..
    Type: Grant
    Filed: May 8, 1978
    Date of Patent: June 3, 1980
    Assignee: IRAPA Vyvojovy a racionalizacno ustav prumyslu papiru a celulozy
    Inventor: Cestmir Balcar
  • Patent number: 4162936
    Abstract: A continuous machine for the manufacture of fiber-containing materials such as paper, which comprises a rotating cylinder partly immersed in a body of liquid containing fibers in suspension. The surface of the cylinder comprises permeable and impermeable areas arranged in a predetermined pattern, and fibers are drawn onto the permeable areas by suction from within the cylinder, the layers of fibers formed on these areas being transferred to a conveyor belt which contacts the cylinder surface at a zone out of contact with the liquid. The surface of the cylinder is washed upstream of the transfer zone to remove fibers and other particles which may adhere to the impermeable areas of the cylinder surface by feeding cleansing liquid, such as pure water, across an overflow edge into a space adjacent the cylinder so that the cleansing liquid flows parallel to the impermeable areas.
    Type: Grant
    Filed: December 19, 1977
    Date of Patent: July 31, 1979
    Assignee: Fibrostampa S.R.L.
    Inventor: Armando Frezzotti
  • Patent number: 4161205
    Abstract: A method and apparatus for forming a multi-ply web of paper wherein a first layer is carried on the underside of a traveling felt to a bonding station located over the top of a forming cylinder on which a second layer is formed with a water bead in the nip between the layers and a laser or other device for generating a beam of energy at one end of the nip directing the energy along the water bead parallel to the nip and a receiver at the other end to detect the laser beam with means operated by the receiver for controlling the size of the water bead.
    Type: Grant
    Filed: June 8, 1977
    Date of Patent: July 17, 1979
    Assignee: Beloit Corporation
    Inventor: Edgar J. Justus
  • Patent number: 4154645
    Abstract: A method and machine for manufacturing a multilayer paper board which includes an outer web bonded to a base web has the features of initially forming the outer web on a planar section of a single wire where through a suitable structure a first dewatering stage of the web on the single wire is provided, a second dewatering stage being provided by way of a suitable dewatering show subsequent to the first dewatering stage with this second dewatering stage having an initial portion where dewatering takes place simultaneous in opposite directions and a final portion where dewatering takes place only outwardly away from the first wire.
    Type: Grant
    Filed: April 28, 1978
    Date of Patent: May 15, 1979
    Assignee: Valmet Oy
    Inventor: Matti Kankaanpaa
  • Patent number: 4153504
    Abstract: A fibrous web is continuously formed between inner and outer endless foraminous forming belts between which stock slurry is fed from a headbox, the belts being held in tension as they wrap a first convexly curved forming run surface from which the outer belt is separated immediately following the forming run, the inner belt carrying the wet web then running over a second convexly curved surface from the offrunning side of which the inner belt is then separated and a porous pickoff belt is pressed by a substantial convex area of an imperforate pickup roll against the wet web on the inner belt, the inner belt being guided to diverge from the pickoff belt commencing at the off-running end of the convex area of contact of the pickup roll and the wet web being forced to adhere to the pickoff belt by the vacuum action of the imperforate surface of the pickup roll. By multiplication of the apparatus a multiply web can be formed.
    Type: Grant
    Filed: January 31, 1977
    Date of Patent: May 8, 1979
    Assignee: Beloit Corporation
    Inventor: Edgar J. Justus
  • Patent number: 4149930
    Abstract: An improvement in the method and apparatus for fabricating asbestos-cement boards, wherein a felt band coated with fiber fleece is fed to a pair of press rollers in nip relationship and wherein the coating of the felt band with fiber fleece is effected by wet deposition on the felt band and by suction from the side opposite same.The fiber fleece obtained by wet deposition on the felt band following the deposition is condensed and dehydrated by a system consisting of a sieve cylinder and of an associated suction roller operating in nip relationship.
    Type: Grant
    Filed: April 10, 1978
    Date of Patent: April 17, 1979
    Assignee: Fulgurltwerke Seelze und Eichriede in Luthe bel Hannover Adolf Oesterheld
    Inventors: Gunter Exner, Leon G. Rzepka
  • Patent number: 4139411
    Abstract: A continuous web of wood or cellulose pulp leaving a dewatering apparatus such as a suction mould or vat machine and having a relatively high content of water, is slitted in two or more longitudinal webs of approximately the same width. The narrow, slitted webs are turned so as to be parallel and brought together or gathered to a multilayer web which is narrower and thicker than the original web. This multilayer web is subjected to further dewatering in one or more pressing machines having dimensions adapted to those of the multilayer web. Finally, the multilayer web is cut transversely into sheets of appropriate size for stacking and packing in bales of suitable size.
    Type: Grant
    Filed: March 29, 1977
    Date of Patent: February 13, 1979
    Assignee: Myrens Verksted A/S
    Inventor: Oystein Johnsen
  • Patent number: 4139412
    Abstract: A foraminous multi-zone wire mesh covered suction roll useful in a papermaking machine and in a multi-cylinder paper-making machine wherein the roll is divided into at least four discrete zones by generally radial divider elements and wherein at least a first zone collects water, a second zone is in an area where transfer of the wet ply takes place to a continuous carrier, a third or transition zone carries excess water in the wire mesh away from the second zone to a fourth water release zone, and wherein the carrier is intimately associated with the roll and formed ply in an area subtended by the projection of the spaced divider elements defining the second or transfer zone so that the formed wet ply in this area is in contact with the wire mesh covering the suction roll on one side and in contact on its other side with the continuous carrier and so the formed wet ply in this area is between this wire mesh and the carrier.
    Type: Grant
    Filed: May 2, 1977
    Date of Patent: February 13, 1979
    Assignee: Diamond International Corporation
    Inventor: Warren G. Printz
  • Patent number: 4089740
    Abstract: Method and apparatus for applying a secondary layer or coating on surfaces of wet formed board materials are disclosed. The secondary layer is applied to the wet mat material of the board being manufactured during press rolling of the wet mat. The secondary layer material is supplied in the form of a slurry which is caused to adhere to the surface of a wire screen. The wire screen surface bearing the layer of slurry material is then pressed onto the mat surface to deposit the slurry layer thereon.
    Type: Grant
    Filed: January 30, 1976
    Date of Patent: May 16, 1978
    Assignee: Conwed Corporation
    Inventor: Theodore Eugene Hillman
  • Patent number: 4004968
    Abstract: A wire is passed over the suction breast roll between the formed paper web and the doffer belt or the previously formed paper webs and doffer belt. The doffer felt is disposed in an unencumbered fashion over each of a plurality of consecutive suction breast rolls. The wire is removed from the web at a downstream point outside the dewatering influence of each breast roll. Stripping of the wire from the paper web is aided by various suction devices or couch rolls at this latter point.
    Type: Grant
    Filed: May 27, 1975
    Date of Patent: January 25, 1977
    Assignee: Escher Wyss G.m.b.H.
    Inventors: Heinz Braun, Hans Dahl, Jost Hefter, Wolf-Gunter Stotz
  • Patent number: 3989587
    Abstract: An elongated machine frame has a plurality of uprights which are spaced longitudinally of the frame and subdivide the same into individual sections each provided with a support structure. A first plurality of rollers is cantilevered on the support structures in these sections and an endless felt web is trained about and supported by these first rollers, extending over substantially the length of the machine frame. Each section has an endless upper screen located above the felt web and defining with the same a gap in which a ply formed upon the respective upper screen is laid onto the felt web. The upper screens are each supported by a plurality of second rollers which are also cantilevered on the respective support structures. Cut-outs are provided in the support structure to permit installation and removal of the felt web and the upper screen.
    Type: Grant
    Filed: September 15, 1975
    Date of Patent: November 2, 1976
    Assignee: J. M. Voith GmbH
    Inventor: Udo Grossmann