Abstract: Paper stock pulper and process for guiding a suspension in paper stock pulper. The stock pulper includes a container having a side wall and front walls adjacent the side wall, and the process includes driving a plurality of rotors to produce a plurality of intake flows directed toward the side wall, deflecting the plurality of intake flows about 90° on the side wall so that the plurality of intake flows flow along at least a part of the side wall, and deflecting, with at least one flow directing device, at least a part of the suspension flowing along the side wall and flowing toward at least one of the front walls or an adjacent rotor from the at least one front wall or the adjacent rotor.

Abstract: Method for manufacturing paper or cardboard in one or more plies in order to achieve a paper or cardboard product with an even quality. The method comprises determining a fiber composition of a broke paper or cardboard waste broke, fractionating the broke; and conveying at least one fiber fraction obtained thereby to a given ply in the paper or cardboard. In this way the fractionating is controlled so that the fiber composition in the fiber fraction obtained corresponds to a fiber composition in the input paper pulp for the given ply.

Abstract: Process for preparing dry broke in one of a paper, cardboard or coating machine. The process includes diluting the dry broke to a consistency of between about 15 to 60%, and slushing the dry broke with shear forces sufficient to crush filler particles in the dry broke.

Abstract: Fibers obtained by opening waste plastics of different kinds and fibers obtained by opening wastepaper are mutually woven, and molded under heat and pressure. As a result, different kinds of waste plastics can be recycled without requiring separation or classification.

Abstract: The present invention is concerned with a new structural and decorative material that is comprised of a mixture of pulped paper, cement, and water. The new material offers a number of beneficial properties over traditional cement derivatives. Potential applications range from light-to-medium-duty construction to incredibly demanding applications in the aerospace industry. New uses and applications are being discovered continuously. Additionally, the use of the new material can play a significant role in the reduction of waste paper, the largest component of municipal solid waste in the United States. Additionally, since a wide range of water types and quality can be used in the fabrication of the new material, the present invention may offer a use for marginal-quality water that would otherwise be too costly to purify for human or animal consumption. An example method for preparing the new material is also provided.

Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.

Abstract: A device and process for aerating dispersions, particularly for flotation of pulp suspensions, in a de-inking process. The process includes at least two stages, where each stage has a separate liquid circulating system which sucks in the gas or air and mixes it with the liquid. The device has at least two flotation cells, with each of the cells having a separate injector and a separate circulation system including a pump.

Abstract: Materials for use in forming composite products are prepared from recycled composite materials and treated by hydrothermal treatment at 40 ° C. to 120 ° C. along with or followed by high shear treatment. The process enables the use of recycled materials not hitherto usable successfully and it is possible to form composite products with less or no additional bonding resin.

Abstract: A method for removing wax from a pulp furnish is disclosed. The method is effective for removing wax from a pulp furnish containing waxed old corrugated containers (OCC). In the method, the pulp furnish containing waxed OCC is treated with an agglomeration chemical which separates wax from the fibers and agglomerates the wax for removal by screening. In a preferred embodiment, the pulp furnish is treated with a caustic material to enhance wax removal.

Abstract: A process of recovering a useful population of fibers and fines from the waste stream of fiber processing facility is disclosed. Steam explosion of the fiber-containing waste stream is used to increase the separation efficiency of the fibers from the ash. The steam explosion also enhances the quality of the recovered fibers and fines, providing a population of recovered fibers which can be incorporated into the fiber component of a tissue or absorbent paper product.

Abstract: An improved process for the separation of cellulosic fiber from difficult to process coated and inked paper products is disclosed and claimed. This process readily separates the paper pulp fraction substantially free of contaminants from such waste paper products as single and two side polymeric coated board having wet strength resin, single and two side polymeric coated board having no wet strength resin, single and two-sided glossy printer trimmings, ultraviolet (UV) cured ink coated stocks, and mixtures thereof. Preferred embodiments include a process in an inclined pressure vessel equipped with agitating and rotating means operative to reflux the waste material with respect to the inclined axis of the vessel in the presence of steam and chemical aids for a sufficient period of time so as to bring about repulping and separation of the paper fiber fraction and formation of a contaminant-collecting polymer phase.

Abstract: A hybrid method for processing papermaking fibers to remove high density stickies typically includes utilizing a multistage array of forward cleaners coupled with a flotation cell which increases overall efficiency of the system. In a preferred embodiment, a first rejects aqueous stream from a first stage bank of centrifugal cleaners is treated in a flotation cell before being fed to a second stage bank of centrifugal cleaners. With the improved technique, the accepts from the first stage bank of centrifugal cleaners may be combined with the accepts from the second stage bank of centrifugal cleaners and fed forward to a thickening device, for example. The technique is also suitably employed for removing stickies from material which has already been screened with a fine screen.

Abstract: A method for treating cellulosic materials is disclosed which comprises contacting the cellulosic material with a cellulase obtainable from Thermomonospora fusca corresponding to E5 or a derivative thereof. Particularly preferred methods comprise stonewashing and detergent cleaning of cotton fabrics, the production of paper products, as an additive to animal feed and in the production of food, starch, ethanol and sugar.

Abstract: A method and apparatus in which fibrous waste is processed under initial over-pressure conditions is disclosed. Once the fibrous waste has been loaded into an autoclave, a compressor pressurizes the chamber, following which caustic swelling and debonding solution is injected into the chamber. In a further embodiment, a caustic solution is introduced into the fiber slurry output from an initial separation stage, following which negative pressure is maintained for a period of time chosen to enhance the desired debonding. In yet another embodiment of the present invention, de-inking solution is introduced into an initial fibrous waste processing stage which operates at super- or sub-atmospheric pressure.

Abstract: Process for increasing the water retaining ability of fibrous paper stocks. The process includes knead dispersing a fibrous paper stock having a stock concentration of at least about 20% and a temperature greater than about 45° C. A treatment for the knead dispersing is at least about 10 seconds. The process further includes completing a post-treatment phase to a machine tub of a paper machine in a reaction time of no longer than about 30 minutes.

Abstract: A system for removing bleed-through contaminants from OCC fiber pulp includes a plurality of primary flotation cells, with each primary flotation cell having an inlet, an accept outlet and a reject outlet. The inlet and the accept outlets of the plurality of primary flotation cells are coupled together in a series configuration. The reject outlets are coupled together in parallel. A secondary flotation cell has an inlet, at least one accept outlet and a reject outlet. The secondary flotation cell inlet is fluidly coupled with the reject outlet of the primary flotation cells. A water clarifier has an inlet, a clarified water outlet and a sludge outlet. The inlet is connected with the reject outlet of the secondary flotation cell.

Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.

Abstract: An improved process for the separation of cellulosic fiber from difficult to process coated and inked paper products is disclosed and claimed. This process readily separates the paper pulp fraction substantially free of contaminants from such waste paper products as single and two side polymeric coated board having wet strength resin, single and two side polymeric coated board having no wet strength resin, single and two-sided glossy printer trimmings, ultraviolet (UV) cured ink coated stocks, and mixtures thereof. Preferred embodiments include a process in an inclined pressure vessel equipped with agitating and rotating means operative to reflux the waste material with respect to the inclined axis of the vessel in the presence of steam and chemical aids for a sufficient period of time so as to bring about repulping and separation of the paper fiber fraction and formation of a contaminant-collecting polymer phase.

Abstract: A method and apparatus in which fibrous waste is processed under initial over-pressure conditions is disclosed. Once the fibrous waste has been loaded into an autoclave, a compressor pressurizes the chamber, following which caustic swelling and debonding solution is injected into the chamber. In a further embodiment, a caustic solution is introduced into the fiber slurry output from an initial separation stage, following which negative pressure is maintained for a period of time chosen to enhance the desired debonding. In yet another embodiment of the present invention, de-inking solution is introduced into an initial fibrous waste processing stage which operates at super- or sub-atmospheric pressure.

Abstract: A method of treating wood-fiber pump, particularly wood-fiber pulp that contains recycled paper, comprises delivering the pulp to and advancing the pulp in a heating zone while delivering steam to the heating zone. The pulp is finely-divided in a disperser and the finely-divided pulp delivered to a screw press without separate departure of steam, so as to compact the pulp in the end of the screw press and therewith form a plug seal. At the same time, one or more bleaching chemicals is or are supplied during one or more treatment stages, and the temperature of the pulp is regulated to obtain an optimal bleaching process or optimal bleaching processes. The temperature of the pulp can be raised or lowered by supplying steam or water thereto respectively. The invention also relates to a plant for carrying out the method.

Abstract: The present invention is generally directed to a process for recycling paper containing wet strength additives. The process generally includes the step of mechanically fiberizing the paper in order to reduce the paper into substantially discreet fibers. The paper can be fiberized in various devices, including mills and pulverizers. Once the paper has been converted into substantially discreet fibers, the fibers can then be used in forming various paper products, including wipers and tissues. Of particular advantage, it has been discovered that fibers produced according to the process of the present invention produce paper webs having high bulk, high brightness, high porosity, and high opacity.

Abstract: A hybrid system for processing papermaking fibers includes a multistage array of forward cleaners coupled with a flotation cell which increases overall efficiency of the system. In a typical embodiment, a first rejects aqueous stream from a first stage bank of centrifugal cleaners is treated in a flotation cell before being fed to a second stage bank of centrifugal cleaners.

Abstract: A process for producing microcrystalline cellulose.

Abstract: Process and device for the flotation of contaminates out of an aqueous fibrous suspension using a foam. The process includes creating the foam, introducing the fibrous suspension into the foam, transferring contaminates from the fibrous suspension to the foam, and removing some portion of the fibrous suspension from the foam as an accepted stock. The device includes a liquid containing area, a mechanism for introducing a gas into the liquid containing area, and a mechanism for introducing the fibrous suspension into a foam containing area arranged to be adjacent the liquid containing area.

Abstract: A product and process of making an absorbent paper article such as paper products, towels, napkins and the like is disclosed. In the invention, one may supply a single furnish, or slurry, of cellulose fibers. Then, it is possible to separate or fractionate the slurry into at least two portions based upon fiber length in the slurry. Fines are employed in the process of manufacturing the products, and fines are specifically incorporated into an inner layer of the final paper products. Fines, short fibers, and/or fibrils are used in the process so they may contribute in a positive manner to the final paper product, rather than acting in a negative manner as a chemical “sponge” or waste material. This use of fines in the inner layers of the product reduces the manufacturing cost and waste produced in the process. A soft paper product with good strength characteristics results from the process.

Abstract: The invention provides a process and apparatus for the treatment and recovery of fiberboard and particle board waste. Waste fiberboard and particle board is fed into a steam chamber and steam treated with steam under pressure from a steam generator. When the steam treatment is completed any effluent and excess steam are evacuated from the chamber and the steam treated waste is passed through a rotating trommel. Woodfibers and woodchips pass through the screens of the trommel and are collected for drying and further processing. Waste material, such as melamine coatings, passes through the trommel for collection and disposal. The collected woodfiber and woodchips can be processed for reuse in paper, cardboard or particle board manufacture or as mulch and other ground cover material.

Abstract: Wood fiber morphology can be permanently altered by introducing a substantial kink, twist, curl, crimp or other curvilinear deformation into a wood fiber. Wood fibers are first Fiberized using mechanical treatment processes and then are subjected to super atmospheric temperature/pressure steam explosion processing. The fiber morphology becomes a permanent characteristic of the fiber which is not relaxed in time, by contact with other treatments or through use.

Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.

Abstract: Process and apparatus for removing fine impurities from a fibrous suspension. The process and apparatus each provide for conveying the fibrous suspension to at least one sorting device, separating the fibrous suspension using the at least one sorting device into an accepts portion and a rejects portion, finishing at least some of the accepts portion leaving the at least one sorting device using a finishing device, separating at least some portion of the rejects portion leaving the at least one sorting device using at least one last sorting device into an accepts portion and an rejects portion, separating at least some portion of the accepts portion leaving the at least one last sorting device into an accepts portion and a rejects portion using a flotation device, and finishing at least some portion of the accepts portion leaving the flotation device using the finishing device.

Abstract: The non-woven web of the present invention is comprised of recycled cellulose fiber and untreated Clarifier Sludge, and optionally, recycled glass fiber. Unlike uses of reclaimed Clarifier Sludge whereby the material has been treated in some fashion to improve its quality, the non-woven web of the present invention utilizes untreated Clarifier Sludge. The Clarifier Sludge of the present invention is dry enough to handle, and in one example varies between about 30% and about 45% solids. The Clarifier Sludge can be added to web-forming equipment (e.g., papermaking equipment) either in a waste paper disintegrator or into a recycling apparatus (e.g., broke pulper) whose output is metered into a refiner tank of the web-forming equipment. In an embodiment utilizing a broke pulper for introduction of the Clarifier Sludge, the broke pulper is filled with clarifier sludge and water to a consistency of about 3.5% solids.

Abstract: A flotation machine is provided which includes at least one flotation cell having an inner chamber. The fiber suspension is transported into the inner chamber, and a gas is injected into the fiber suspension within the inner chamber at a temperature above 100° C. to decrease the density of the wax within the fiber suspension. The wax is removed from the fiber suspension.

Abstract: A non-woven web such as a facer comprises recycled cellulose fiber; recycled glass fiber, and, a sizing agent which provides the mat with decreased liquid penetrability over time. An example suitable sizing agent is alkenyl succinic anhydride (ASA) which has a dry basis add-on rate of from about 0.15% to about 0.4%, and preferably a dry basis add-on rate of from about 0.2% to about 0.3%. The sizing agent provides the mat with decreased liquid penetrability four weeks after mat production. In one aspect of the invention, the mats/facers can be employed as a facer for a rigid cellular foam board.

Abstract: Process for dissolving used paper including adjusting a content of solid particles of used paper to a range between about 15 and 35%, kneading the used paper with a specific work of at least about 10 kWh/t, diluting the kneaded used paper to a content of solid particles below about 6%, separating non-fibrous contaminants with wet screening, adjusting a solid material content to less than about 3%, and separating heavy particles with at least one hydrocyclone.

Abstract: The disclosure relates to a process for the treatment of old paper without the use of biocides and chlorine compounds as well as with the virtual avoidance of hydrogen peroxide and/or peracetic acid with a total germ count of less than 1000 CFU/g and/or a surface germ count of less than 20 CFU/dm2, comprising the following process steps: a treatment of the pre-sorted, optionally pre-shredded, old-paper starting material in an environment containing water in order to activate the microorganism spores, a germination of the spores, a further processing of the old-paper starting material containing germinated spores, preferably in at least one separation stage in a generally known manner at temperatures above room temperature (20° C. to 70° C. [68° F. to 158° F.

Abstract: A method of making sanitary paper products from coarse fibers. The method includes the steps of: (a) pulping coarse fibers in water with agitation to produce a pulp slurry, the pulp from the coarse fibers having an average fines content of greater than about 40%; (b) using an effective amount of pulp washing to reduce the fines content and increase the Canadian Standard Freeness; (c) introducing the pulp at a papermaking consistency into the headbox of a paper making machine; and (d) utilizing the pulp in a paper making process to produce sanitary paper products.

Abstract: The invention relates to a process for obtaining fibers integral with calcium carbonate particles, in which the fibers to be treated are contacted with carbon dioxide generator means and at least one composition comprising Ca++ ions capable of reacting with the carbon dioxide so as to give “in fine” a precipitation of calcium carbonate “in situ” on the fibers. Preferably, the carbon dioxide generator used is calcium bicarbonate.

Abstract: A pulper device includes a vessel in which an annular flow can be generated. The flow acts upon a liquid-sold mixture located inside the vessel and effects a pulping of the same. The device also comprises a screening device for separating coarse materials from the suspension, whereby the screening device has the shape of a truncated cone. The truncated cone is provided with holes on the lateral surface thereof and can be mounted on the base of the vessel in such a way that the truncated cone points upward with the small circular surface thereof, and the lateral surface lies in an approximately tangential manner to the toroidal flow. The screening device is subdivided into different segments and these segments can be individually mounted from the external side of the vessel.

Abstract: A process of recovering a useful population of fibers and fines from the waste stream of fiber processing facility is disclosed. Steam explosion of the fiber-containing waste stream is used to increase the separation efficiency of the fibers from the ash. The steam explosion also enhances the quality of the recovered fibers and fines, providing a population of recovered fibers which can be incorporated into the fiber component of a tissue or absorbent paper product.

Abstract: A method and an apparatus for wetting fibrous material, such as coarsely shredded waste paper. Fibrous material and wetting fluid is introduced into a wetting enclosure. Pressure is decreased within the wetting enclosure for a short period of time for sucking out air from the fibrous material. Pressure is allowed to increase rapidly, whereby wetting fluid is sucked into cavities within the fibrous material and the material is efficiently wetted.

Abstract: The present invention relates to methods for deinking and decolorizing a printed paper, comprising: (a) pulping the printed paper to obtain a pulp slurry; (b) dislodging an ink from the pulp slurry with one or more enzymes; (c) decolorizing the dye contained in the pulp slurry with one or more laccases in the presence of oxygen and optionally one or more chemical mediators; (d) separating the released ink from the pulp slurry; and (e) recovering the decolorized pulp. The present invention also relates to decolorized pulps prepared by such methods and to methods for producing recycled paper.

Abstract: A method of processing recycled waste paper includes pulping waste paper in a first drum pulper. White fibers are separated from the waste paper in a first screen drum. The white fibers are then processed by screening, cleaning, deinking and bleaching. The remaining waste paper is pulped within a second drum pulper. The brown fibers are separated from the waste paper in a second screen drum. The brown fibers are processed by screening, cleaning and bleaching.

Abstract: The present invention is generally directed to a process for recycling paper containing wet strength additives. The process generally includes the step of mechanically fiberizing the paper in order to reduce the paper into substantially discreet fibers. The paper can be fiberized in various devices, including mills and pulverizers. Once the paper has been converted into substantially discreet fibers, the fibers can then be used in forming various paper products, including wipers and tissues. Of particular advantage, it has been discovered that fibers produced according to the process of the present invention produce paper webs having high bulk, high brightness, high porosity, and high opacity.

Abstract: A nonionic surfactant having cyclic 1,3-dioxane and/or 1,3-dioxolane functionality which is irreversibly splittable by lowering the pH of its aqueous solution is useful in various processes requiring the removal of emulsified hydrophobic contaminants or other hydrophobic materials from an aqueous stream. After splitting of the surfactant into its component aldehyde and polyol, the hydrophobic components phase-separate and can be removed from the aqueous stream by routine means.

Abstract: A method for treating diverse pulp and paper products to produce a homogenous cellulosic feedstock comprises the steps of feeding diverse pulp and paper products into a vessel, introducing steam into the vessel while agitating the products, purging the gases from the vessel while agitating the products, sealing the vessel so that the vessel is pressure tight, saturating the products with steam at sufficient temperature and pressure to expand molecular structure of the products, while agitating the products, depressurizing the vessel to further enhance the molecular expansion of the products, and discharging the processed products. Alternatively, the method can be performed without purging the gases, if the temperature in the range of about 287° F. to about 312° F., and the pressure is in the range of about 40 to 65 psig.

Abstract: Process and apparatus for removing fine impurities from a fibrous suspension. The process and apparatus each provide for conveying the fibrous suspension to at least one sorting device, separating the fibrous suspension using the at least one sorting device into an accepts portion and a rejects portion, finishing at least some of the accepts portion leaving the at least one sorting device using a finishing device, separating at least some portion of the rejects portion leaving the at least one sorting device using at least one last sorting device into an accepts portion and an rejects portion, separating at least some portion of the accepts portion leaving the at least one last sorting device into an accepts portion and a rejects portion using a flotation device, and finishing at least some portion of the accepts portion leaving the flotation device using the finishing device.

Abstract: There is provided a stock of paper nuggets for manufacturing composite building materials, wherein the stock of paper nuggets comprises a large portion of paper nuggets each having a thick mass, a twisted core and a tailed configuration. This stock of paper nuggets is advantageous for being composed of cohesive entities which can be manipulated on a construction site or sold to the public in bags, for use in backyard projects. The paper nuggets have good mold-filling and interlacing properties for manufacturing paper-based products having an homogenous structure and good mechanical properties. There are also provided a method and apparatus using one or more spherical rotors for penetrating a wet paper mulch, for pulling paper nuggets out of this wet paper mulch and for imparting in these paper nuggets their interlacing properties.

Abstract: A device and process for aerating dispersions, particularly for flotation of pulp suspensions, in a de-inking process. The process includes at least two stages, where each stage has a separate liquid circulating system which sucks in the gas or air and mixes it with the liquid. The device has at least two flotation cells, with each of the cells having a separate injector and a separate circulation system including a pump.

Abstract: A device and process for aerating dispersions, particularly for flotation of pulp suspensions, in a de-inking process where the pulp suspension containing dirt particles is sprayed into a tank together with air. The air is injected at a minimum of two successive points and mixed with the suspension.

Abstract: The present invention relates to a method for recycling of old corrugated container (OCC) using flotation and kneading treatment and more particularly, to a method for recycling of OCC, wherein OCC is treated withflotation and kneading, treatment, and thereby removing fines and ink spot in the waste pulp and improving the strength and drainage property. As a result, it can be recycled similar to the expensive virgin unbleached kraft pulp.

Abstract: A paper cord is formed using wet lap paper of about 8″ to 11″ in width which is twisted into a cord form of about ¼″ to ⅜″ diameter. The cord is used to bind bales of compressed used paper having a volume of about 100 cubic feet and a weight of about 1,200 pounds. The bales are transported to a recycling pulp mill and placed in pulp making vats where the cord is dissolved to release the paper from the bales and subsequently convert the paper and cord to pulp for production of new paper products.