Abstract: A method of producing a high quality paper pulp slurry from high silica content lignocellulosic agricultural waste materials is provided. The method includes combining the agricultural waste materials with a chemical composition to form a mixture, sautéing the mixture, and grinding the sautéed mixture to provide the pulp slurry. The method results in greater than 55 percent solids recovery in the pulp slurry relative to the starting lignocellulosic agricultural waste materials, and removes substantially none of the lignin from the agricultural waste materials.

Abstract: A process for making a pulp product that has a low COD is comprised of soaking and washing pulp in alkaline water for a sufficient time so that the COD after soaking and washing is less than or equal to 2.0 kg/1000 kg of dry pulp. The process includes repetitively soaking and washing an unbleached pulp in alkaline water that is never allowed to drop below pH 7.0. In this process, the pulp is soaked and washed for a total of at least 220 minutes at an elevated temperature to produce the pulp product that has a low COD.

Abstract: A pulp product that has a low COD is comprised of an unbleached pulp that is soaked and washed in alkaline water for a sufficient time so that the COD after soaking and washing is less than or equal to 2.0 kg/1000 kg of dry pulp. The pulp is produced by repetitively soaking and washing an unbleached pulp in alkaline water that is never allowed to drop below pH 7.0. The pulp is soaked and washed for a total of at least 220 minutes at an elevated temperature to produce the pulp product that has a low COD.

Abstract: The invention relates to a process for digesting woodchips used in papermaking. The process employs a digester additive, which is a mixture of (a) a polyglycoside, and (b) a polyoxyalkylene glycol. The digester additives are compatible and stable at elevated temperatures in the highly alkaline white liquor used in the digestion of wood chips into pulp. The invention also relates to the digester additive compositions.

Abstract: A chemical wood pulping process having reduced volatile organic compound emissions includes extracting wood particulates with solvent at a pressure less than 50 psi to reduce naturally-occurring particulate pitch and volatile organic compound content without significant dissolution of lignin and wood cellulosic components. The solvent used is methanol, ethanol, or acetone. This is followed by comingling the extracted wood particulates with a liquor having chemical reactants, not including the solvent used to extract the wood particulates, for solubilizing lignin. Then, allowing the chemical reactants of the liquor to react with lignin contained in the extracted wood particulates under controlled conditions of temperature and pressure for a sufficient time to solubilize and remove lignin. This is followed by producing a wood pulp having individual cellulosic fibers while releasing a reduced amount of VOCs in the wood pulping process.

Abstract: Chemical species (e.g., metaborate, carbonate, hydroxide and sulfide) in a boron-containing alkaline wood pulping liquor sample are determined quantitatively by (i) subjecting a first aliquot portion of the sample to a primary acid titration analysis to derive multiple equivalence points at different respective pH values; (ii) subjecting a second aliquot portion of the sample to an analysis to determine the quantitative presence of boron or sulfide ions therein, and then (iii) determining the quantitative presence in the sample of at least one of the chemical species. Wood pulping parameters may thus be determined on the basis of the quantitative presence of the chemical species to assist in process and/or quality control of the wood pulping operation.

Abstract: A method for bleaching unbleached softwood or hardwood pulps using hydrogen peroxide without added alkali for activation is described. The aqueous hydrogen peroxide solution contains an alkaline earth metal carbonate, preferably magnesium carbonate and can be used at elevated temperatures. Bleached hardwood or softwood mechanical pulps with high brightness, low yellowness (b*) and reduced reversion properties are produced.

Abstract: A process for bleaching high bulk cellulosic fiber and producing a durable elevated curl index includes: (a) concurrently bleaching, heat treating and convolving cellulosic fiber pulp at elevated temperature and pressure at high consistency generally under conditions selected so as to preclude substantial fibrillation and attendant paper strength and fiber bonding development; and (b) recovering the pulp wherein the length weighted curl index of the treated fiber is at least about 20% higher than the length weighted curl index of the fiber prior to the heat treatment and convolving thereof. Preferably, the curl imparted to the fiber persists upon treatment for 30 minutes in a laboratory disintegrator at 3000 rpm at 1% consistency at a temperature of 125° F. Moreover, the curl may be imparted to the fiber in a disk refiner at very short residence times, on the order of several seconds or less.

Abstract: The invention relates to a process for the bleaching of an aqueous lignocellulosic pulp under acidic conditions in the bleaching plant of a pulp mill. The bleached pulp is used for the production of paper or pulp. The selectivity of the bleaching agent towards primary reactions with lignin is enhanced by the use of a carbon dioxide providing medium in the pulp.

Abstract: A process for bleaching substantially lignin-free pulp or paper in a single-stage bleaching process or multi-stage bleaching process; comprising

Abstract: The invention relates to a process for stabilizing the pH of a pulp suspension with buffering agents and to a process for producing paper from a stabilized pulp suspension. The alkalinity of the pulp suspension is increased by a combination of an alkali metal hydroxide feed and a carbon dioxide feed. Said feeds provide a significant buffering effect which stablilizes the pH of said pulp suspension for the paper making process.

Abstract: The invention relates to a process for treating bleaching liquors from pulping processes based on organic acids. The process is characterized in that inorganic acid such as nitric acid, phosphoric acid and/or sulphuric acid, is added into a bleaching liquor obtained from the bleaching or a stage closely associated with bleaching, whereby organic acids contained in the bleaching liquor are released into the bleaching liquor. The organic acids are then separated from the bleaching liquor and recycled to the cooking stage to be used as cooking chemicals. The nitrogen-, phosphor- and/or sulphur-containing product thereby produced, from which organic acids have been separated, is recovered to be used as a fertilizer or as raw material for a fertilizer.

Abstract: The present invention relates to a method for bleaching mechanical and chemithermomechanical pulp including that an advancing pulp suspension obtained after that the fibres are laid free is prebleached by adding reductive bleaching agent to the pulp suspension in a location just after the fibres are laid free and that the bleaching is carried out under given conditions in the form of high temperature and minimized oxygen access in respect of said adding location and immediately downstream of said location, characterized in, that the in the described manner prebleached pulp is subjected to at least one further bleaching treatment including that the pulp is bleached with an oxidizing bleaching agent, preferably peroxide bleaching agent, reinforced with borohydride.

Abstract: The present invention comprises an improved method for refining cellulose that produces a highly refined cellulosic material. The method comprises soaking raw material in a mild NaOH using reduced temperatures and pressures, and refining the material with a plate refiner so that a waste water stream is reduced in volume and has a pH within a range of 8 to 9. The present invention also comprises a HRC gel having a lignin concentration of at least about one (1)% by weight, and a water retention capacity of about 25 to at least about 56 g H2O/g dry HRC.

Abstract: Chemical pulp is produced from a slurry of comminuted cellulosic fibrous material using a beneficial additive such as AQ, or polysulfide. In the first treatment zone the effective alkali concentration and temperature conditions are such so that substantially no alkali degradation of the cellulose occurs, but so that the material is effectively impregnated with the additive. Then the material is treated with an alkaline cooking liquor, at cooking temperature, to produce a chemical cellulose pulp with higher yield or strength than if the low temperature, low alkali, additive pretreatment was not practiced. Typical alkali and temperature conditions in the first zone are less than 10 g/l expressed as NaOH, and between about 80-130° C., e.g. about 80-110° C. The first zone is preferably a feed system (which may include a separate impregnation vessel) for a continuous digester, while cooking is in a continuous digester.

Abstract: A process is provided for preparing a commercially acceptable pharmaceutical grade microcrystalline cellulose which comprises: a) repulping a pulp, the pulp having a composition, b) pressing the pulp obtained in a; c) decompacting of the pulp obtained in b; d) feeding the pulp obtained in c) into a pre-heated reactor; e) cooking the pulp in the reactor until the pulp obtains a desired degree of polymerization, said cooking being performed at a temperature, a time, and a pressure which is a function of the desired degree of polymerization and the composition of the pulp, the cooked pulp being hydrolyzed cellulose; f) partially depressurizing the reactor; g) injecting water into the reactor; h) discharging the hydrolyzed cellulose from the reactor, i) filtrating the hydrolyzed cellulose; j) deaggregating the hydrolyzed cellulose of step i; and k) drying the hydrolyzed cellulose to form microcrystalline cellulose.

Abstract: The invention relates to a process for digesting woodchips used in papermaking. The process employs a digester additive, which is a mixture of (a) a polyglycoside, and (b) a polyoxyalkylene glycol. The digester additives are compatible and stable at elevated temperatures in the highly alkaline white liquor used in the digestion of woodchips into pulp. The invention also relates to the digester additive compositions.

Abstract: Wet-laid absorbent pulp sheets suitable for immediate conversion into absorbent products prepared from pulp treated with a cold caustic solution to produce a cold caustic extracted pulp.

Abstract: The present invention is generally directed to a tissue product with improved flushability. Specifically, the incorporation of both a temporary wet strength agent and an alkaline reagent into the tissue product results in the tissue product having high initial wet tensile strength and a high rate of wet tensile loss. The high rate of wet tensile loss is caused by the high pH of the alkaline reagent that is incorporated during the dry end of a tissue manufacturing process. The temporary wet strength agent is added in the wet end of a tissue manufacturing process. In certain embodiments of the present invention, glyoxylated polyacrylamide may be used as the temporary wet strength agent, while the alkaline reagent may be in dry form or may be encapsulated.

Abstract: The present invention is directed to an improved method for brightening mechanical pulp under neutral or alkaline papermaking conditions. The improvement comprises the steps of: (a) separating neutral or alkaline pulp dilution water into a high-solids stream and a neutral or alkaline low-solids stream; and (b) reusing the neutral or alkaline low-solids stream for pulp dilution purposes prior to a bleaching process.

Abstract: A method for preparing pulp from lignin-containing cellulosic material is disclosed, including a step for acid cleaning of the lignocellulosic material, followed by alkaline delignification. The acidic step removes undesired components such as metal ions and side groups of polysaccharides, which may have adverse effects on the process especially when extensive recycling of liquors is employed within the plant.

Abstract: The invention relates to a method of preparing chemical pulp and xylose by the use of alkaline or neutral cooking and post hydrolysis of the pulp by performing the post hydrolysis directly on the pulp by means of acid treatment. In the method of the invention, the xylan in the pulp is utilized as completely as possible, resulting in a good xylose yield and, simultaneously, acceptable characteristics for the pulp.

Abstract: A process for peroxide bleaching of pulp using magnesium oxide or magnesium hydroxide as a substitute for caustic soda wherein the pulp is bleached in the presence of hydrogen peroxide characterized in that the concentration of ion present in the magnesium oxide or magnesium hydroxide and the pulp is maintained less than 20 ppm and/or the concentration of manganese is maintained less than 10 ppm.

Abstract: The subject process comprises providing chemical pulp and an Eop and/or Ep aqueous bleaching solution. The Eop aqueous bleaching solution comprises a peroxide compound, an oxygen-containing material, sodium hydroxide and magnesium hydroxide, in the absence of magnesium sulfate. Alternatively, the Eop aqueous chemical solution for bleaching chemical pulp comprises an Eop aqueous bleaching solution consisting essentially of a peroxide compound, an oxygen-containing material, sodium hydroxide and magnesium hydroxide. In any case, the chemical pulp is bleached with the Eop aqueous bleaching solution to form a bleached chemical pulp. The Ep aqueous bleaching solution comprises a peroxide compound, sodium hydroxide and magnesium hydroxide, in the absence of magnesium sulfate. Alternatively, the Ep aqueous bleaching solution consists essentially of a peroxide compound, sodium hydroxide and magnesium hydroxide.

Abstract: An improved method for refining cellulose that produces a highly refined cellulosic material comprising soaking raw material in a mild NaOH using reduced temperatures and pressures, and refining the material with a plate refiner so that a waste water stream is reduced in volume and has a pH within a range of 8 to 9. Also, a HRC gel having a lignin concentration of at least about one (1)% by weight, and a water retention capacity of about 25 to at least about 56 g H2O/g dry HRC is provided.

Abstract: Virgin fibers or de-inked recycled fibers modified by steam explosion in the presence of certain chemicals are able to form handsheets with higher bulk while substantially retaining strength and brightness.

Abstract: The invention relates to a process for producing cellulose and a fertilizer by-product by using a closed cycle of cooking chemicals and process waters. In the process of the invention, the pulp is bleached by at least partly using potassium hydroxide as a bleaching chemical. Thus, a bleach concentrate rich in potassium is obtained from the bleach filtrate, which bleach concentrate is combined with ashes obtained from the burning of lignin and other organic matter recovered from pulp production as a by-product, in order to be used as a potash fertilizer. The bleach-concentrate can also be used as a potash fertilizer as such. The invention also relates to a potash fertilizer obtained this way.

Abstract: A method to remove scale build-up in a vessel having at least one screen is described and involves placing a cover inside the vessel such that it is located beneath at least one screen to separate the screen from the rest of the vessel. The cover in the vessel forms an upper portion and a lower portion in the vessel. Preferably, the cover is in close proximity to the screen which is located in the upper portion of the vessel. The method then further includes introducing a chemical formulation into the upper portion of the vessel in a sufficient amount to remove at least a portion of the scale build-up on the screen. A system to remove scale build-up is also described and includes a vessel having at least one screen. The system further includes a cover located inside the vessel and beneath at least one screen to separate the screen from the rest of the vessel and to form an upper portion and a lower portion in the vessel. Normally the cover is in close proximity to the screen.

Abstract: This invention relates to the process of manufacture of resin treated mercerized cellulose fibers and fibrous products prepared therefrom and is directed particularly to a method of improving permeability and bulking properties and reducing water retention value (WRV) of a conventional high permeability bulk pulp. The invention also includes the improved cellulose fibers, cellulosic sheet materials containing said fibers, and products therefrom (such as automotive oil and air filters).

Abstract: The present innovation consists of the use of a reagent solution (FINAL COOKING ACID) where ammonium magnesium bisulphite is the active chemical. This new process is particularly useful to those industrial plants where the cellulose pulp is obtained by the magnesium acid process. The present innovation consists of the introduction of ammonium ions in the cooking acid used in such plants (initial cooking acid). The final cooking acid is obtained by the reaction of the initial cooking acid with ammonium hydroxide. Experimental results show the superiority of the present innovation over the magnesium acid bisulphite pulping process which is expressed by production of cellulosic fibres with higher mechanico-physical index values, decrease in the percentage of uncooked material, increase in wood yield and less environmental impact.

Abstract: A method for continuous cooking of lignocellulosic fiber material, comprising the steps of sequentially (a) in a first stage, impregnating the fiber material in an impregnation liquid comprising alkali metal hydroxide, and thereafter withdrawing (14, 514) a spent impregnation liquid; (b) in a second stage, cooking the fiber material in a cooking liquor comprising alkali metal hydroxide; and (c) in a third stage, adding (A), to said fiber material, a liquid which is rich in hemicellulose, said liquid preferably comprising at least a part (14a, 514a) of said withdrawn spent impregnation liquid. In a fourth stage (d), the fiber material is cooked in a cooking liquor comprising the liquid added in the third stage, whereby the fiber material is subjected to a retention time of at least 1 hour in said fourth stage.

Abstract: A method for bleaching unbleached softwood or hardwood pulps using hydrogen peroxide without added alkali for activation is described. The aqueous hydrogen peroxide solution contains an alkaline earth metal carbonate, preferably magnesium carbonate and can be used at elevated temperatures. Bleached hardwood or softwood mechanical pulps with high brightness, low yellowness (b*) and reduced reversion properties are produced.

Abstract: Disclosed is a method for producing kraft wood fiber having an alpha-cellulose content greater than 97% and a viscosity greater than 40 centipoise. The method involves prehydrolyzing hardwood chips with water, kraft cooking, bleaching and caustic treatment. The resulting pulp can be converted to carboxymethyl cellulose superabsorbents having improved properties, particularly a high “absorbency under load”.

Abstract: A process for preparing a bleached sulfite chemical pulp includes delignification of chips of a lignocellulosic material in a sulfite pulping process until the defibration point of the material is reached, and bleaching of the fibrous material thus obtained by a chlorine-free bleaching sequence which includes at least one first bleaching step with a chlorine-free oxidant in the presence of a base. The chemical pulp prepared according to this process and paper or nonwoven made from such pulp have a high degree of brightness (at least 83% ISO) and high strength.

Abstract: A feed system for a cellulose pulp treating vessel (such as a continuous digester) is not limited by the required L/W ratio of the pump feeding a wood chip slurry to a high pressure transfer device, the feed system may be kept at a low temperature to minimize flashing of liquid into steam, and a return conduit from the treatment vessel to the transfer device high pressure inlet may be eliminated. Some of the liquid is removed from the slurry just before the low pressure inlet to the transfer device, and/or just after the high pressure outlet, to reduce the L/W ratio of the slurry by at least 0.25, e.g. from 3.0:1 to 2.25:1 just before the low pressure inlet, and from, 7.0:1 to 5.0:1 substantially immediately after the high pressure outlet.

Abstract: The invention relates to a method of bleaching and/or delignifying cellulose, in which

Abstract: The invention relates to a process for digesting woodchips used in papermaking. The process employs digester additive, which comprises a sultaine or mixtures of a sultaine with a nonionic surfactant selected from the group consisting of (a) polyglycosides, (b) polyoxyalkylene glycols, and (c) mixtures thereof as digester additives. The digester additives are compatible and stable at elevated temperatures in the highly alkaline white liquor used in the digestion of woodchips into pulp. The invention also relates to the digester additive compositions.

Abstract: A method for reducing the level of or removing wood extractives from cellulose fibers and products having cellulose fibers, by the use of a supercritical or near supercritical fluid in order to increase the absorption rate of such cellulose fibers and products having cellulose fibers. Also disclosed are cellulose fibers and products having cellulose fibers, such as cellulose tissue paper, sanitary napkin or towel, nonwoven industrial wipes, baby diaper, incontinence garments, or pulp having improved qualities, such as improved absorption rate.

Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.

Abstract: A multi-function process is described for the separation of cellulose fibers from the other constituents of lignocellulosic biomass such as found in trees, grasses, agricultural waste, and waste paper with application in the preparation of feedstocks for use in the manufacture of paper, plastics, ethanol, and other chemicals. This process minimizes waste disposal problems since it uses only steam, water, and oxygen at elevated temperature in the range of 180° C. to 240° C. for 1 to 10 minutes plus a small amount of chemical reagents to maintain pH in the range 8 to 13. An energy recuperation function is important to the economic viability of the process.

Abstract: The present invention is directed to a process for making a lyocell fiber by contacting an alkaline pulp having cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to the range of from about 200 to about 1100 without substantially reducing the hemicellulose content of the pulp or increasing the copper number and then forming fibers from the pulp.

Abstract: A process for the production of pulp using alkaline delignification is disclosed, wherein cellulosic material is initially treated with steam, and a chelating agent is added in connection with the steam treatment. The end pH of the steam treatment stage is below 5. Liquors containing chelated, so-called non-process compounds are not recycled in the pulping process, but expelled therefrom for further processing where non-process compounds are eliminated.

Abstract: The invention relates to a process for producing cellulose and a fertilizer by-product by using a closed cycle of cooking chemicals and process waters. In the process of the invention, the pulp is bleached by at least partly using potassium hydroxide as a bleaching chemical. Thus, a bleach concentrate rich in potassium is obtained from the bleach filtrate, which bleach concentrate is combined with ashes obtained from the burning of lignin and other organic matter recovered from pulp production as a by-product, in order to be used as a potash fertilizer. The bleach concentrate can also be used as a potash fertilizer as such. The invention also relates to a potash fertilizer obtained this way.

Abstract: The invention relates to a paper comprising between 2 and 8% calcium carbonate in a paper having a surface roughness average of between 0.10 and 0.44 &mgr;m, a fiber length of the individual fibers of said paper of between 0.4 and 0.58 mm, and a density of between 1.05 and 1.20 grams/cc.

Abstract: Chemical pulp is produced from a slurry of comminuted cellulosic fibrous material using a beneficial additive such as AQ, or polysulfide. In the first treatment zone the effective alkali concentration and temperature conditions are such so that substantially no alkali degradation of the cellulose occurs, but so that the material is effectively impregnated with the additive. Then the material is treated with an alkaline cooking liquor, at cooking temperature, to produce a chemical cellulose pulp with higher yield or strength than if the low temperature, low alkali, additive pretreatment was not practiced. Typical alkali and temperature conditions in the first zone are less than 10 g/l expressed as NaOH; and between about 80-130° C., e.g. about 80-110° C. The first zone is preferably a feed system (which may include a separate impregnation vessel) for a continuous digester, while cooking is in a continuous digester.

Abstract: A process for production of chemical fibrous pulp for making paper, paperboard and other fibrous products from herbaceous plants, such as kenaf. Pulp from the herbaceous plant is made by a process which involves densification of pieces of all or part of the plants; i.e., both the core and the stalk or just the core portion, into cubes or pellets having a density ranging from about 15 to about 70 lbs/ft3, preferably from about 25 to about 50 lbs/ft3, which are then chemically digested to produce a fibrous pulp. The densified cubes or pellets may be digested alone or together with conventional wood chips. A principal advantage of the invention is that the densified cubes or pellets exhibit significantly better yield and strength after treatment by conventional chemical pulping methods as compared with the undensified material, enabling more efficient and economical use of this material to supplement limited supplies of conventional hardwood and softwood pulp sources.

Abstract: A method is provided for improving causticizing efficiency in the conventional lime recausticization portion of an alkaline pulping process. Such processes are commonly used in the pulping and bleaching of wood and non-wood cellulose fiber materials. The method of this invention comprises reacting an aqueous solution of sodium carbonate with lime to produce sodium hydroxide (causticization) in the presence of borate in order to improve the causticization reaction efficiency. Borate is added in an amount sufficient to provide a boron to sodium (B/Na) molar ratio in the range of between about 0.001:1 and 0.4:1, and preferably in the range of between about 0.01:1 and 0.3:1, which results in an increased causticization efficiency of up to 8% over the reaction efficiency obtained in the absence of borate.

Abstract: Wood pulp is bleached using hydrogen peroxide as the oxidative bleaching agent in the presence of magnesium hydroxide or magnesium oxide. The bleaching process is carried out in the presence of magnesium hydroxide as the predominant, and preferably essential, source of alkali. The process optionally includes transition metal chelants, such as DTPA or EDTA in the bleaching slurry. The process eliminates the need for added caustic and silicate in such systems and can be carried out at or near neutral pH of 5.0 to 8.5.

Abstract: A single stage method delignification process for pulps, preferably sulphite pulps. The improvement to conventional oxygen delignification process comprises in situ addition of a reducing agent substantially non-reactive with oxygen. The end result is a pulp having enhanced strength properties and higher viscosity. Sodium borohydride is the preferred reducing agent, and MgO is the preferred alkali source. Similar results can be obtained with a two-stage oxygen delignification wherein the pulp is treated with the reducing agent in the first stage, and then washed and pressed conventionnally before proceeding with the oxygen delignification in a second stage.

Abstract: A device treats a fiber stock suspension with at least one additive, the fiber stock suspension being used for production of at least one of paper and cardboard. The fiber stock suspension includes a suspension medium and a fiber material. The fiber material has fiber surfaces, the fiber surfaces being moistened by the suspension medium. The device includes a fluffer having an inlet for receiving at least one of the fiber stock suspension and the at least one additive. The fluffer is coupled to the inlet, the fluffer being configured for separating the fiber material and enlarging a specific surface of the fiber surfaces.