Abstract: Systems and methods for detecting an operational condition of a tray of a distillation column with a sensing cable including an optical fiber sensor array operatively coupled to an optical signal interrogator. An output of the sensing cable corresponding to at least one sensor location on the optical fiber sensor array is monitored. The output of the sensing cable is classified as one of a predetermined set of classifications including at least a stable condition classification and a unstable condition classification determined based upon the output relative to a predetermined threshold. A signal is generated when the output of the sensing cable is classified as the unstable condition classification.

Abstract: Systems and methods for identifying the level of media in a vessel with a sensing cable including an optical fiber sensor array aligned with a heating element disposed in the vessel. An excitation source is configured to propagate at least one heat pulse through the heating element along at least a portion of the sensing cable to affect an exchange of thermal energy between the heating element and the one or more media exposed to the sensing cable. An optical signal interrogator is adapted to receive a signal from each of a plurality of sensor locations and measure a temperature profile corresponding to the heat pulse at the sensor locations. A control unit is configured to identify a level of each of media by determining properties of the media exposed to the sensing cable at each of the sensor locations based on the temperature profile corresponding thereto.

Abstract: A sensor for measuring the surface level of a liquid phase metal includes an air excitation coil and lower and upper air reception coils. Excitation coil is perpendicular to an upper surface of an ingot mold and powered by a current for generating a magnetic field. Magnetic field lines propagate along upper field lines away from the ingot mold and along lower field lines covering the upper surface and the molten metal surface. Lower air coil is parallel to the excitation coil, whereby an induced voltage is generated by the lower field lines, the latter being modified by varying the level of the metal surface. Upper air coil is parallel to the excitation coil, vertically adjacent to the lower air coil, with a shape and characteristics identical to the lower air coils. Upper field lines generate the induced voltage and are substantially free of disturbances generated by the metal surface.

Abstract: To produce hollow ingots, at least two consumable electrodes having a diameter of at least 1.0 times the wall thickness of the hollow ingots are melted in a short, water-cooled mold that is flared particularly in a T-shape in the area of the consumable electrodes, wherein the inner wall of the hollow ingot is formed by a mandrel with a conicity of at least 1.5% that is installed in the mold from above, and the level of the liquid heel is maintained below the T-shaped flaring of the mold.

Abstract: A method for continuously casting a billet with a small cross section in which a curved type or vertical type continuous casting machine is used while oscillating the mold upward and downward is characterized in that the casting machine is provided with a mechanism for withdrawing speed oscillation. The mechanism has structural play in the directions of driving and reverse driving in such a manner that the amount of a play-incurred displacement from the neutral position of the structural play in the direction of billet driving or reverse driving is ±2 to ±30 mm in the direction of driving on the pinch roll circumferential length equivalent basis. The mechanism produces a returning force toward the neutral position and operational parameters such as the billet length, the specific amount of secondary cooling water, the casting speed as well as the oscillation amplitude and frequency are optimized.

Abstract: Continuously casting a billet with a small cross section by pouring molten steel into a mold using a cylindrical immersion nozzle is characterized by measuring the molten steel level in the mold using an eddy current sensor. The level is controlled based on the thus-measured value, motion of steel in the mold is adjusted by electromagnetic stirring, a cooling zone during the final period of solidification is disposed within a certain region ranging from the meniscus to the specific site, and casting speed is adjusted so that the region in which the solid phase ratio at the billet center is 0.3-0.99 may be included in the cooling zone during the final period of solidification. The secondary cooling water amount and the billet surface temperature at the entrance to the cooling zone the density of cooling water in the cooling zone during the final period of solidification are optimized.

Abstract: This invention relates to apparatus and methods for molding battery group straps. Molding apparatus, generally indicated at (10), includes a centrally cooled mold block (11) which defines two laterally displaced sets (12, 13) of longitudinal spaced mold cavity (14) and respective lead feed block (15) and (16) having appropriate feed channels. A sensor, in the form of an electrically conducting rod (25), is disposed so that its tip forms one part of the bottom of the mold cavity (14). This can detect as soon as lead enters into the cavity and that detection is used to control the pour time for the lead to a predetermined period, so that the lead entering the cavities is of a constant quantity on each cycle.

Abstract: A level sensing system and method for determining the level of a conductive material in a casting mold are disclosed, wherein the level sensing system a drive circuit and an inductive component disposed adjacent to the casting mold, and a position of the conductive material in the casting mold may be determined by a change in an electrical characteristic of the drive circuit.

Abstract: A level sensing system and method for determining the level of a conductive material in a casting mold are disclosed, wherein the level sensing system a drive circuit and an inductive component disposed adjacent to the casting mold, and a position of the conductive material in the casting mold may be determined by a change in an electrical characteristic of the drive circuit.

Abstract: A casting apparatus for pouring molten metal into molds comprises a vessel having a molten metal-receiving chamber generally extending between a filling end and a pouring end. The vessel includes a nozzle disposed in a bottom surface of the chamber proximate to the pouring end. A stopper cooperates with the nozzle to control a downward gravity flow of molten metal through the nozzle. A first support pivotably supports the vessel to provide a horizontal tilt axis substantially coincident with the nozzle. A second support is connected to the vessel at a point away from the tilt axis and has a drive for controlling a pivot position of the vessel. A tilt angle controller detects a level of molten metal within the chamber and engages the drive to maintain the level at a predetermined level.

Abstract: A casting apparatus for pouring molten metal into molds comprises a vessel having a molten metal-receiving chamber generally extending between a filling end and a pouring end. The vessel includes a nozzle disposed in a bottom surface of the chamber proximate to the pouring end. A stopper cooperates with the nozzle to control a downward gravity flow of molten metal through the nozzle. A first support pivotably supports the vessel to provide a horizontal tilt axis substantially coincident with the nozzle. A second support is connected to the vessel at a point away from the tilt axis and has a drive for controlling a pivot position of the vessel. A tilt angle controller detects a level of molten metal within the chamber and engages the drive to maintain the level at a predetermined level. A horizontal support rail slidably supports the vessel to provide a horizontal movement perpendicular to the tilt axis.

Abstract: A method for controlling a molten metal pouring operation is disclosed which works in the presence of unusual pouring conditions such as typically encountered in aluminum casting and utilizes a laser type sensor, for example a triangulation based light section device, to monitor differences between a reference surface and the molten metal in a mold.

Abstract: A periodic disturbance restraining unit 23 is provided with a control component oscillating at a frequency equal to a frequency of a periodic disturbance of a mold level, calculates a mold level periodic disturbance restraining state amount by using a mold level control deviation signal from a control deviation calculating unit 21 and outputs a mold level periodic disturbance restraining signal. A control loop robust stabilization unit 24 receives a mold level steady-state deviation restraining signal from a steady-state deviation restraining unit 22 and the mold level periodic disturbance restraining signal, calculates an operating amount of a stopper so that a mold level control loop of the control apparatus is brought into robust stability and outputs an operating amount signal.