Abstract: A modular casting mold for casting an automotive component includes a plurality of die portions defining a mold cavity corresponding to an automotive component, at least one of the plurality of die portions is an active die portion adapted to control the temperature of the modular casting mold throughout the casting process and including features for ejecting an automotive component cast within the modular casting mold, and the modular casting mold adapted to be attached to another modular casting mold for casting a single automotive component.

Abstract: A sprue for a low-pressure casting device includes a stalk connection part to be connected to a stalk, a molten metal reservoir and a cavity connection part to be connected to the cavity. The shape of the molten metal reservoir is such that the perimeter of the cross section perpendicular to the flow direction of molten metal gradually increases toward the cavity connection part while the area of the cross section remains constant.

Abstract: A method of heat regulation of a mold comprises the steps of: providing a pump suitable to introduce a heat regulation fluid into the mold;—setting a set point pressure for said heat regulation fluid, said set point pressure being chosen so as to make the pump operate at maximum efficiency;—detecting the pressure drop of the circuit in which the heat-regulation fluid circulates;—performing feedback control of the pump pressure so as to annul the difference between said set-point pressure and said pressure drop.

Abstract: The inflow of liquid metal into a continuous casting mold is set by a closure device. A measured actual meniscus value is fed to a controller determining a closure device target position on the basis of the actual and a corresponding target value. The measured actual value is fed to a disturbance variable compensator. The target position/corrected target position or a corresponding actual value are further fed to the disturbance variable compensator which determines the disturbance variable compensation value. The disturbance variable compensator has a model of the continuous casting mold for determining an expected value. A number of oscillating compensators determine a frequency disturbance proportion. The sum of the frequency disturbance proportions corresponds to the disturbance variable compensation value. The disturbance variable compensator has a jump determiner, by which it determines the jump compensation value by integrating the difference.

Abstract: A method of continuously casting metal strip, as well as an apparatus for carrying out the process, wherein the process includes the steps of: providing a pair of casting rolls operating at a selected rotational speed and the two casting rolls being spaced apart from each other at a pre-selected distance; introducing molten metal between the two casting rolls; monitoring the separation force exerted on the two casting rolls by the molten metal, and adjusting the rotational speed of the two casting rolls in response to the magnitude of the separation force wherein the rotational speed of the two rolls is reduced when the separation force is below a lower value and the rotational speed of the two rolls is increased when the separation force is above an upper value; and processing the strip by removing any shape defects therein.

Abstract: A method of controlling a continuous steel strip casting process based on customer-specified requirements includes a general purpose computer in which product specifications of steel product ordered by a customer is entered. The computer is configured to automatically map the product specifications to process parameters/set points for controlling the continuous steel strip casting process in a manner to produce the customer ordered product, and in one embodiment produces a process change report detailing such process parameters/set points for operator use in physically implementing such process parameters/set points in the strip casting process. Alternatively, the computer may provide the process parameters/set points directly to the strip casting process for automatic control thereof in producing the customer ordered steel product.

Abstract: A system provided in a high-speed continuous casting plant for casting a metallic strand for automatically operating the high-speed continuous casting plant. In the system, the stopping or slide movement, the modification of the steel level, the heat currents through the mold walls, the temperature of the liquid metal and the drawing-off speed are measured over the casting time, supplied to a computer and compared with predetermined limit values for an automatic operating mode.

Abstract: A model-based strategy is provided for determining casting roll operating temperature in a continuous thin strip casting process. A first temperature sensor produces a first temperature signal indicative of the temperature of cooling liquid supplied to the casting rolls and a second temperature sensor produces a second temperature signal indicative of the temperature of cooling liquid temperature exiting the casting rolls. A computer determines a heat flux value as a function of the first and second temperature signals, and computes the operating temperature of the casting rolls as a function of the heat flux value, the second temperature signal and a number of constants defined by fixed-valued operating parameters of the continuous thin strip casting process. A control strategy is also provided to modify one or more operating parameters of the continuous thin strip casting process as a function of the casting roll temperature.

Abstract: In a battery post burning apparatus, the majority of the heat is supplied to the lead via the mold in which the finished post is being formed. The mold material in contact with the lead has a low thermal mass and high electrical and thermal resistance.

Abstract: A device and method for the early detection of a rupture in a continuous casting plant, in which liquid metal is cast into a chill (2) and is withdrawn from the chill (2) in the form of a billet (1), the temperature of the chill (2) being measured, and the temperature of the chill (2) being simultaneously presented with reference to the location at which the temperature was measured and the time over which the temperature was measured.

Abstract: A model-based strategy is provided for determining casting roll operating temperature in a continuous thin strip casting process. A first temperature sensor produces a first temperature signal indicative of the temperature of cooling liquid supplied to the casting rolls and a second temperature sensor produces a second temperature signal indicative of the temperature of cooling liquid temperature exiting the casting rolls. A computer determines a heat flux value as a function of the first and second temperature signals, and computes the operating temperature of the casting rolls as a function of the heat flux value, the second temperature signal and a number of constants defined by fixed-valued operating parameters of the continuous thin strip casting process. A control strategy is also provided to modify one or more operating parameters of the continuous thin strip casting process as a function of the casting roll temperature.

Abstract: A method of controlling a continuous steel strip casting process based on customer-specified requirements includes a general purpose computer in which product specifications of steel product ordered by a customer is entered. The computer is configured to automatically map the product specifications to process parameters/set points for controlling the continuous steel strip casting process in a manner to produce the customer ordered product, and in one embodiment produces a process change report detailing such process parameters/set points for operator use in physically implementing such process parameters/set points in the strip casting process. Alternatively, the computer may provide the process parameters/set points directly to the strip casting process for automatic control thereof in producing the customer ordered steel product.

Abstract: Spraycasting method involves directing an atomized metal or alloy spray at a collector disposed in a spray chamber and controlling temperature of the spray in flight in the spray chamber and of the atomized metal or alloy as it is deposited on the collector by a spray chamber pressure control technique that involves in-situ evacuation of the spray chamber during spray deposition to a maintain spray chamber gas partial pressure less than about 400 torr. Such low spray chamber gas partial pressure provides a higher temperature of the atomized spray in flight in the spray chamber and of the sprayed material as it is deposited on a collector in the spray chamber effective to reduce deposit porosity, reduce grain layering or banding, and provide a uniform grain through the thickness of the deposit.