Abstract: An apparatus and method for spraying solid lubricant to obtain coatings thereof on inner surfaces of an injection sleeve and a spool bushing of a die-casting machine. The die-casting machine further includes a first spraying assembly 1 having nozzles 11 and 12 directed to the injection sleeve 85 and a second spraying assembly 2 having a nozzle 21 directed to the spool bushing 86. The nozzles 11, 12 and 21 are connected to a tank 4 for the solid lubricant. The first and second spray assemblies 1 and 2 are provided with corresponding moving devices 3 and 23 for obtaining a desired movement of the nozzles 11 and 12 and 21, respectively. Nozzle cleaning devices 71 and 72 are provided for cleaning the nozzles 11 and 12 and 21, respectively after the completion of the spraying operation.

Abstract: In a spray method for spraying and applying a powdery mold coating agent onto both inside surfaces of a movable metal mold and a stationary metal mold for a permanent mold casting device, a spray method of permanent mold casting powdery mold coating agent in which a spray head provided with an electrostatic spray gun is fit to a feeding port so as to shut it tightly and a suction head connected to a suction pump is fit to a riser port so as to shut it tightly under a state where the movable metal mold and the stationary metal mold are closed. An inside of cavity is sucked by the suction pump through the riser port so as to produce a pressure difference between inside and outside of the cavity, and a powdery mold coating agent supplied from a powdery mold coating agent feeding device to the electrostatic spray gun is discharged from the electrostatic spray gun by means of the above pressure difference so as to be electrostatically adsorbed onto the inside surfaces of the foregoing both metal molds.

Abstract: A nozzle for spraying the mold release agent and a holding body for holding the nozzle are included in the spray device. The holding body is so constructed as to fit in an opening of a mold casting device in which a tip end of a sleeve of a feeder fits in order to feed molten metal, and the nozzle is so held by the holding body that its tip end can be extended from the holding body for a desired length and can be turned in a desired direction.

Abstract: A lubrication system for the plunger of a die cast machine is disclosed that does not require a timing mechanism or an additional pressure source for the lubricant. The forward stroke of a lube piston is used to force lubricant out of a lubrication chamber in the plunger through a passageway to the outer surface of the plunger by decreasing the volume of the lubrication chamber. A spring within the plunger's lubrication chamber is used to retract the piston and thereby increase the volume of the lubrication chamber. The relatively low pressure during this retraction stroke allows lubricant to flow from a lubricant tank into the lubrication chamber for distribution during the next forward stroke of the plunger.

Abstract: An atomizer having a mold release agent passage and a pressure air passage that sprays misty mold release agent by mixing mold release agent coming from the mold release agent passage with pressure air coming from the pressure air passage. A rotor having plural vanes is installed in a course of a mold release agent passage of the atomizer in such a way that the vanes are subjected to a pressure of the mold release agent passing through the mold release agent passage and are rotated by the mold release agent, and a rotating speed sensor for detecting a rotating speed of the rotor is installed therein.

Abstract: Molten metal is prevented from cooling too quickly when supplied to an injection sleeve of a casting device by applying a heat insulating powder onto an inner surface of the injection sleeve between each supply of molten metal. The heat insulating powder can be applied to the inner surface of the injection sleeve by way of an electrostatic field created between an electrode which has been inserted into the injection sleeve and the injection sleeve itself.

Abstract: A die-casting arrangement which prevents a lubricant from becoming mixed into a die cast article which might cause it to bulge when later heated. The lubricating agent is sprayed over a high-temperature portion of a sprue interconnecting a mold cavity and an injection sleeve in order to partly carbonize the lubricant. The carbonized lubricating agent even if mixed into a die cast article will not expand even when the article is heated thereby preventing bulging of the article.

Abstract: A mold-release agent injection nozzle is provided in the portion of the die casting machine leading to the mold cavity or in the mold. A mold-release agent is then spray applied to the surfaces of the mold through the nozzle while the mold is closed. The surplus mold-release agent is then discharged through a vent port having a displaceable valve.

Abstract: A modular spraying assembly particularly adapted for use with automatic molding or dye casting machines which is characterized by a plurality of identical sprayhead modules which can be mounted in linear relationship to one another to form variable vertical and horizontal columns accomodating the particular design of a mold or dye which may be sprayed. A support hanger and manifold blocks are provided to communicate a source of air pressure and liquid mold release compound or lubricant to each linear column of spray head modules. Each sprayhead module is mounted in communication with the sprayhead modules forming a given linear column via a plurality of parallel bores which form air and liquid supply passages common to all sprayheads in the linear column and through which tie rods extend to provide a convenient connecting means for any given number of sprayhead modules in the linear array.

Abstract: The invention relates to a core or shell bundling machine for the fully automatic assembly of bundles of cores or shells in foundry work, and consists of a removal apparatus for the cores/shells, a pivot apparatus, an adhesive application system, a bundling apparatus and an immersion device.By means of the machine described in the invention, the cores/shells coming from a core and shell shooting machine are immediately combined or bundled in accordance with the cycle time of a machine of this type.

Abstract: The subject matter of the invention is a device for supplying spray units for die casting machines each with a fluid containing water and additives for cooling, cleansing and lubricating purposes. The device contains at least one central tank (26,28) storing water comprising additives, whose concentration has been adjusted to a maximum. Said maximum value depends on casting materials, molds (18,20) and die casting methods which are carried out on the die casting machines (10,12). In another central tank (44) water is stored. The tanks (26,28,44) are connected to mixing valves (38,40) provided at each die casting machine (10,12). A pump is connected between the outlet of each mixing valve and the inlet of a respective spray unit at a die casting machine.

Abstract: An apparatus for producing a hollow foundry core, whereby core halves are first formed and fully hardened on an inner hollow-mold part and an outer mold-box half. These core halves are then sprayed with an adhesive and joined to form a finished foundry core. The apparatus reduces the production costs and improves the accuracy as to the size of the cores. The forming of the core halves on a center plate and the bringing together of the core halves respectively occurs by moving together both core-box halves in one operation.

Abstract: For cooling, cleansing and/or lubricating purposes on a pressure casting machine 14 there is arranged an apparatus 10 for wetting mold surfaces 12 by spraying pressurized fluid thereon, which comprises a spraying head 40 provided with spraying nozzles 42 apt to be adjusted as regards direction, in which spraying head channels 44 and adjustable throttle valves 46 are disposed. To form such apparatus such that it is suited for the selective treatment of the different mold surfaces, no expensive adaptation operations being necessary with each change of mold and/or each re-use of such mold, that moreover a rapid automatic pressure casting operation is guaranteed and that high manufacturing and storage costs are avoided.

Abstract: A full automatic die casting machine including a fixed die, a movable die, a melting furnace and an injection cylinder. At least either one of the fixed die and the movable die is provided with a first recess for forming an article and second recess for forming an engageable portion on the article. The die casting machine further includes an article supporting device, a coating device for coating die lubricant on the first recess and the second recess, a finishing device, a packing device and a recycling device.

Abstract: A die-casting method that eliminates the need to inject insulation. By injecting molten metal sufficiently quickly after injecting tip lubricant, die-cast products may be removed from the mold even without injecting isulation. To this end, a movable die may at least begin moving toward a fixed die before tip lubricant is injected. The tip lubricant may be injected from a molten metal pouring port in a shot sleeve or from the movable die toward the shot sleeve. Tip lubricant which has been introduced into the shot sleeve is conveyed into the die cavity by movement of the molten metal, thus coating the die cavity inner surface.

Abstract: With low-pressure or die-casting methods there frequently occur leaks during the transfer of the molten metal from the metal containing basin or vessel to the mold. These leaks often lead to serious accidents and related operating interruptions. According to the invention these problems are solved by a casting method, wherein all movements of the mold occur in a vertical plane. With a preferred embodiment of apparatus for the performance of the method the mold is placed in a positive or form-locking manner with its casting or pour opening upon the casting hole of the metal containing vessel or basin and pressed against the latter in a fluidtight fashion by means of a pneumatic lifting cylinder. This affords the advantage of a simple connection of the mold with the basin and without requiring a coupling mechanism, and, additionally, the heating of the riser or up tube and/or immersion tube can be omitted, which otherwise conventionally was performed by gas heating.

Abstract: A new spray ring apparatus for use in metal forming and glassware forming machines of the type having a forming cavity into which a fluid lubricant material is sprayed, said spray ring including a plurality of nozzles through which the fluid lubricant material is sprayed into the cavity in a tangential helical flow pattern to thereby uniformly coat the interior surfaces of the cavity prior to the forming of the metal or glassware parts therein.

Abstract: In a glass container making machine using a split face mold, means are provided for controllably diverting the parisons from the mouth of the mold to a waste glass collector when the mold is closed so that at the same time swabbing means lubricate the inner faces of the mold cavity.