Cope And Drag Sections Patents (Class 164/29)
  • Patent number: 11376653
    Abstract: The present invention relates to a feeder system for use in metal casting operations utilising casting moulds, and to feeder sleeves and breaker cores for use in the feeder system.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: July 5, 2022
    Assignee: Foseco International Limited
    Inventors: Anton Viktorovich Soloveykin, Alexey Nikolaevich Panov
  • Patent number: 8869872
    Abstract: A method of forming a mold for use in the casting of a steel railway freight car truck component is provided. A cope mold is formed by providing a near net shape oversize impression of a cope pattern of a product to be cast in a flask. A cope pattern of the product to be cast is then placed on the flask forming a spacing between the cope pattern and the oversize impression. A resin coated sand is then blown to form a sand layer between the oversized impression in the flask and the cope pattern. The resin sand is set to form a mold of a thickness between the oversized impression in the flask and the cope pattern of the product to be cast. The drag mold is formed in a similar manner.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: October 28, 2014
    Assignee: Amsted Rail Company, Inc.
    Inventors: Tony Bauer, Thomas Callahan
  • Patent number: 8839844
    Abstract: A method of forming a mold for use in the casting of a steel railway freight car truck component is provided. A cope mold is formed by providing a near net shape oversize impression of a cope pattern of a product to be cast in a flask. A cope pattern of the product to be cast is then placed on the flask forming a spacing between the cope pattern and the oversize impression. A resin coated sand is then blown to form a sand layer between the oversized impression in the flask and the cope pattern. The resin sand is set to form a mold of a thickness between the oversized impression in the flask and the cope pattern of the product to be cast. The drag mold is formed in a similar manner.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: September 23, 2014
    Assignee: Amsted Rail Company, Inc.
    Inventors: Tony Bauer, Thomas Callahan
  • Patent number: 8839843
    Abstract: A method of forming a mold for use in the casting of a steel railway freight car truck component is provided. A cope mold is formed by providing a near net shape oversize impression of a cope pattern of a product to be cast in a flask. A cope pattern of the product to be cast is then placed on the flask forming a spacing between the cope pattern and the oversize impression. A resin coated sand is then blown to form a sand layer between the oversized impression in the flask and the cope pattern. The resin sand is set to form a mold of a thickness between the oversized impression in the flask and the cope pattern of the product to be cast. The drag mold is formed in a similar manner.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: September 23, 2014
    Assignee: Amsted Rail Company, Inc.
    Inventors: Tony Bauer, Thomas Callahan
  • Patent number: 8813811
    Abstract: A method of forming a mold for use in the casting of a steel railway freight car truck component is provided. A cope mold is formed by providing a near net shape oversize impression of a cope pattern of a product to be cast in a flask. A cope pattern of the product to be cast is then placed on the flask forming a spacing between the cope pattern and the oversize impression. A resin coated sand is then blown to form a sand layer between the oversized impression in the flask and the cope pattern. The resin sand is set to form a mold of a thickness between the oversized impression in the flask and the cope pattern of the product to be cast. The drag mold is formed in a similar manner.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: August 26, 2014
    Assignee: Amsted Rail Company, Inc.
    Inventors: Tony Bauer, Thomas Callahan
  • Patent number: 8813810
    Abstract: A method of forming a mold for use in the casting of a steel railway freight car truck component is provided. A cope mold is formed by providing a near net shape oversize impression of a cope pattern of a product to be cast in a flask. A cope pattern of the product to be cast is then placed on the flask forming a spacing between the cope pattern and the oversize impression. A resin coated sand is then blown to form a sand layer between the oversized impression in the flask and the cope pattern. The resin sand is set to form a mold of a thickness between the oversized impression in the flask and the cope pattern of the product to be cast. The drag mold is formed in a similar manner.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: August 26, 2014
    Assignee: Amsted Rail Company, Inc.
    Inventors: Tony Bauer, Thomas Callahan
  • Patent number: 8813819
    Abstract: Provided are a die change apparatus for use in a flaskless molding machine capable of mounting dies for producing a casting mold on die bases even when the dies have a great thickness, and a die carrying-in device used therein. The die carrying-in device comprises a first movable plate provided so as to be slidable along a die carrying-in direction toward a first die base, and a second movable plate placed so as to face the first movable plate in a standby position. A die drive source causes dies which have been positioned in a height direction to be detached from the movable plates, move toward the die bases, and be supported by clamping elements. An intersection drive source causes at least one of the first movable plate and the second movable plate to move in a direction to intersect the die carrying-in direction independently of the other.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: August 26, 2014
    Inventors: Keisuke Yabuhana, Syuichi Furukawa, Syozaburo Tsuzuki, Eiji Ito
  • Publication number: 20140060768
    Abstract: A mold package for casting a wheel assembly includes a sand printed drag mold having a cavity with a chill support chamber and a metal chill received in the support chamber. The mold package further includes at least one sand printed mold insert received in the cavity of the sand printed drag mold and a sand printed cope mold coupled to the sand printed drag mold such that a casting cavity for the wheel assembly is created by the exterior inner surfaces of the cope mold, the drag mold and the at least one insert.
    Type: Application
    Filed: September 6, 2012
    Publication date: March 6, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, INC.
    Inventor: Ronald H. Hasenbusch
  • Patent number: 8651167
    Abstract: A mold package for casting a wheel assembly includes a sand printed drag mold having a cavity with a chill support chamber and a metal chill received in the support chamber. The mold package further includes at least one sand printed mold insert received in the cavity of the sand printed drag mold and a sand printed cope mold coupled to the sand printed drag mold such that a casting cavity for the wheel assembly is created by the exterior inner surfaces of the cope mold, the drag mold and the at least one insert.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: February 18, 2014
    Assignee: Ford Global Technologies, LLC
    Inventor: Ronald H. Hasenbusch
  • Patent number: 8061409
    Abstract: A mold that can prevent molten metal from leaking out of it as well as from leaking onto a parting plane of the mold. The mold includes a lower mold having a concave portion that has the shape of a product, into which the amount of molten metal required to produce a casting is poured and an upper mold comprising a convex portion that has the shape of the casting, and forming a cavity that molds the casting, when the upper mold overlaps the lower mold. A structure is formed so as to have certain clearances between the lower mold and the upper mold such that molten metal is prevented from leaking onto the parting plane that is formed where the upper mold and the lower mold overlap, when the casting is produced.
    Type: Grant
    Filed: June 22, 2007
    Date of Patent: November 22, 2011
    Assignee: Sintokogio, Ltd.
    Inventors: Junichi Iwasaki, Yutaka Hagata
  • Patent number: 7967054
    Abstract: A mold-forming assembly for forming chemical set sand into a plurality of mold portions for one or more objects to be cast in the mold portions. The assembly includes a loading subassembly for forming the mold portions, a positioning subassembly for positioning each mold portion in a predetermined position, and a conveyor subassembly extending between the loading and positioning subassemblies, for moving the mold portions from the loading subassembly to the positioning subassembly.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: June 28, 2011
    Assignee: H.D. Patterns and Matchplates Inc.
    Inventors: Herbert Deutschmann, Timothy Deutschmann
  • Patent number: 7900684
    Abstract: In-Place Cope Molding or “IPCM,” is designed to reduce or eliminate certain inefficiencies present in traditional molding techniques during production of the cope half of a sand mold. IPCM allows the cope half of the mold to be produced on top of the drag half of the mold by use of a separation barrier which supports the sand above the mold cavity in the drag. This method reduces or eliminates parting line flash, and also avoids the need to turn over or otherwise handle the cope, allowing the cope to be made thinner than a traditional cope and allowing for lower material costs.
    Type: Grant
    Filed: June 2, 2008
    Date of Patent: March 8, 2011
    Assignee: Waukesha Foundry, Inc.
    Inventors: William J Norris, Craig A Smith
  • Patent number: 7823621
    Abstract: A method to efficiently make flaskless upper and lower molds that are stacked, to efficiently spray a release agent in a closed space, and to promptly place a core. The method includes the steps of holding a match-plate between one pair of cope and drag flasks that are horizontally positioned, each of them having a sand-filling port for supplying molding sand at its side wall, defining upper and lower molding spaces by inserting upper and lower squeeze-plates in respective openings of the pair of cope and drag flasks which openings are opposed to the match-plate, putting the pair of cope and drag flasks and the match-plate in a vertical position, and causing the sand-filling ports to be placed in an upper position, spraying a release agent into the two upper and lower molding spaces, supplying molding sand through the sand-filling ports to the two upper and lower molding spaces, and squeezing the molding sand in the two upper and lower molding spaces.
    Type: Grant
    Filed: June 5, 2006
    Date of Patent: November 2, 2010
    Assignee: Sintokogio, Ltd.
    Inventor: Minoru Hirata
  • Patent number: 7806161
    Abstract: Disclosed is a sand casting molding machine for double indexing molds in a mold string. The machine can include a shot chamber having sand, a swingable squeeze head, a lateral squeeze head, a core setter, a mold hold down, a mold retention device and a mold string conveyor.
    Type: Grant
    Filed: December 10, 2007
    Date of Patent: October 5, 2010
    Assignee: Thyssenkrupp Waupaca Inc.
    Inventor: Robert Jezwinski
  • Patent number: 7757744
    Abstract: This invention provides a method for changing a match plate in a molding apparatus for a flaskless upper mold and a lower mold, which method allows easy change of the match plate. This invention is comprised of a first step for moving a existing match plate placed in the apparatus to between a cope flask and a drag flask of one set of flasks in the perpendicular position, and for holding a new match plate between a cope flask and a drag flask of another set of flasks in the horizontal position, a second step for rotating the cope flask and the drag flask holding said existing match plate from the perpendicular position to the horizontal position, and for rotating the other cope flask and the drag flask holding the new match plate from the horizontal position to the perpendicular position, and a third step for moving the new match plate from the perpendicular position to the apparatus, and for moving the existing match plate from the horizontal position to the outside of the apparatus.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: July 20, 2010
    Assignee: Sintokogio, Ltd.
    Inventors: Minoru Hirata, Takayuki Komiyama
  • Patent number: 7654302
    Abstract: A method and apparatus for molding molds having no flask wherein a match plate is put between an upper and a lower flask having intakes for foundry sand. An upper and a lower molding space are defined by inserting an upper and a lower squeeze device into openings of a pair of the upper and the lower flask having no match plate, and a pair of the upper and the lower flask and the match plate are rotated and moved so that they become perpendicular, and are moved so that the intakes of the flasks move upward. The upper and the lower molding space are filled with the foundry sand. The foundry sand in the molding spaces is squeezed by the squeeze devices. A pair of the flasks and the match plate are rotated so that they become horizontal. Then the match plate is removed. While the preceding processes are being carried out, if necessary a core can be installed between the molds, the flasks are matched to each other, and the molds are removed from the pair of flasks.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: February 2, 2010
    Assignee: Sintokogio, Ltd.
    Inventors: Minoru Hirata, Takayuki Komiyama
  • Patent number: 7654303
    Abstract: A method and apparatus for molding molds having no flask wherein a match plate having a pattern is put between a pair of an upper and a lower flask having intakes for foundry sand. An upper and a lower molding space are defined by inserting an upper and a lower squeeze device into openings of the pair of the upper and the lower flask having no match plate, and the pair of the upper and the lower flask and the match plate are rotated and moved so that they become perpendicular and then the intakes of the flasks move upward. The upper and the lower molding space are then filled with the foundry sand. The foundry sand in the molding space is squeezed by the squeezing device. The pair of the flasks and the match plate are rotated so that they become horizontal. Then the match plate is removed, the flasks are matched to each other, and the molds are removed from the pair of flasks.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: February 2, 2010
    Assignee: Sintokogio, Ltd.
    Inventors: Minoru Hirata, Takayuki Komiyama
  • Patent number: 7543626
    Abstract: This invention teaches an improved method and apparatus to make metal alloy castings, such as railroad car connector knuckles. One embodiment of the invention comprises a plurality of core mold assembly units contained within a single molding flask, wherein the mold units are filled with molten metal by way of a common runner and riser system. The said core mold assembly elements may be further comprised of a mold and core assembly formed of the same material, such as phenolic urethane impregnated sand, which is used to accurately replicate the desired shape of a final desired product. This invention eliminates the need to carefully gauge a plurality of part patterns within a single mold flask and reduces the potential for loss of parts, for example by cold shunting, by segregating each part to its own mold isolated mold unit.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: June 9, 2009
    Assignee: Columbus Steel Castings Company
    Inventors: Steven R. Pinkstock, Craig A. Holman, John C. Concitis, Ronald A. Poe
  • Publication number: 20090078389
    Abstract: A flaskless molding method, wherein a match plate (5) is held between an upper flask (2) and a lower flask (3) and squeeze plates (6) and (7) are inserted into the openings of the upper flask (2) and the lower flask (3) to form an upper manufacturing space and a lower manufacturing space with initial volumes. A foundry sand is filled in the upper and lower manufacturing spaces with the initial volumes through the supply ports of the flask (2) and (3) (first filling). Next, the squeeze plates (6) and (7) are retreated to expand the upper and lower manufacturing spaces more than the initial volumes. The foundry sand is filled again in the expanded upper and lower manufacturing spaces through the supply ports (second filling). After the second filling is completed, the squeeze plates (6) and (7) are advanced to compress the foundry sand in the upper and lower manufacturing spaces so as to manufacture the upper and the lower flasks stacked on each other.
    Type: Application
    Filed: May 10, 2006
    Publication date: March 26, 2009
    Inventors: Minoru Hirata, Takayuki Komiyama
  • Publication number: 20090020255
    Abstract: This invention provides a method for changing a match plate in a molding apparatus for a flaskless upper mold and a lower mold, which method allows easy change of the match plate. This invention is comprised of a first step for moving a existing match plate placed in the apparatus to between a cope flask and a drag flask of one set of flasks in the perpendicular position, and for holding a new match plate between a cope flask and a drag flask of another set of flasks in the horizontal position, a second step for rotating the cope flask and the drag flask holding said existing match plate from the perpendicular position to the horizontal position, and for rotating the other cope flask and the drag flask holding the new match plate from the horizontal position to the perpendicular position, and a third step for moving the new match plate from the perpendicular position to the apparatus, and for moving the existing match plate from the horizontal position to the outside of the apparatus.
    Type: Application
    Filed: April 28, 2006
    Publication date: January 22, 2009
    Inventors: Minoru Hirata, Takayuki Komiyama
  • Patent number: 7163045
    Abstract: The present invention relates to A method and apparatus for making a sand core (112) utilizing purge air through a core box (100 and 100?) to harden the binder in the sand core (112) proximate the ejection pins (106 and 106?). The sand core (112) may be removed from the core box (100 and 100?) prior to drying the binder completely thereby resulting in an improved production rate of the sand core (112).
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: January 16, 2007
    Assignee: Hormel Foods, LLC
    Inventors: Richard M. Herreid, Yuliy M. Yunovich, Jeremy D. Eastman
  • Patent number: 7082984
    Abstract: The present invention is a method for casting a part having a complex shape or having a complex shape thereon. The method includes providing a pattern and securing at least one core to the pattern. A conformable material is located about the pattern and the core to create a complementary shape to the pattern and core in the conformable material. The pattern is removed and the core is left behind in the conformable material. The core leaves space, or an empty form, for a negative draw that cannot be formed in known casting methods. A mold is located adjacent the shaped, conformable material. A hardenable material is located between the mold and the shaped, conformable material and into the core. The hardenable material is allowed to harden and then it is removed. A cast part having a complex shape, or having a complex shape integrally formed with the part, results.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 1, 2006
    Assignee: Dana Corporation
    Inventor: Norberto Rizzo
  • Patent number: 6666253
    Abstract: The present invention relates to a method and apparatus for making a sand mold (112) utilizing reverse purge air through a core box (100 and 100′) to harden the binder in the sand mold (112) proximate the ejection pins (106 and 106′). The sand mold (112) may be removed from the core box (100 and 100′) prior to drying the binder completely.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: December 23, 2003
    Assignee: Hormel Foods, LLC
    Inventors: Richard M. Herreid, Yuliy M. Yunovich, Jeremy D. Eastman
  • Publication number: 20020069999
    Abstract: An offset conveyor system utilizes a lower conveying section positioned adjacent a pouring station where molten metal is poured into weighted and jacketed sand molds. Molds are transported on carriers along the lower section from a mold loading station to a weight and jacket placement station to the pouring station. After pouring, the carrier with jacketed mold is moved up an incline to an upper conveying section parallel the lower section and may overlap the lower section partially. Molds are transported in an opposite linear direction relative to the lower section to a weight and jacket removal station and to a mold dump station, where the sand mold and casting are removed from the conveyor. The carrier is returned to the lower conveyor section to receive another mold. The weight and jacket removed from the upper section is placed on a mold on the lower section, therefore only a minimum number of weights and jackets are used.
    Type: Application
    Filed: December 4, 2000
    Publication date: June 13, 2002
    Inventors: Lynn C. Hackman, Larry Wayne Roberts
  • Patent number: 6253827
    Abstract: A method of compacting molding sand by using separated and independently controlled gas guiding pipes that are arranged over horizontally spaced locations of the entire surface of the molding sand. This enables independent compression of different features within the mold model and minimizes the energy consumed for compressing molding sand.
    Type: Grant
    Filed: April 30, 1999
    Date of Patent: July 3, 2001
    Assignee: Sintokogio, Ltd.
    Inventors: Kimikazu Kaneto, Minoru Hirata
  • Patent number: 6015007
    Abstract: Cope and drag molds are formed using a matchplate, in which the matchplate has shift blocks on its upper and lower surfaces. The shift blocks form corresponding cavities in the cope and drag molds. Then, a gauge mechanism is calibrated with a gauge standard. The gauge mechanism generally includes a gauge block, a spring biased arm, and a meter adapted to measure movement of the spring biased arm relative to the meter. The calibrating step is performed by sliding the gauge mechanism into the gauge standard which provides prototypical drag and cope mold surfaces. The gauge mechanism is calibrated by setting the meter to zero when the spring biased arm engages the prototypical cope mold surface. Lastly, the gauge mechanism is inserted into the formed cavities in the actual cope and drag molds such that the gauge block engages the drag mold and the spring biased arm engages the cope mold.
    Type: Grant
    Filed: July 7, 1998
    Date of Patent: January 18, 2000
    Assignee: Hunter Automated Machinery Corporation
    Inventors: William A. Hunter, William G. Hunter
  • Patent number: 5853042
    Abstract: The drag flask has at least two opposed sides which include recesses proximate the matchplate. Manifolds are provided in the recesses to communicate compressed air from a source of compressed air to air inlets provided in the manifold. The manifolds are separated from the recesses using an elastomeric seal which is contoured to direct the compressed air between an air passage disposed between the drag mold and the matchplate. When incorporated into a sand mold forming machine, sensors are positioned on the sand mold forming machine to detect when the drag flask has reached a releasing position to thereby cause the source of compressed air to inject air into the manifold and air passage for release of the drag mold from the drag flask.
    Type: Grant
    Filed: February 26, 1998
    Date of Patent: December 29, 1998
    Assignee: Hunter Automated Machinery Corporation
    Inventor: William A. Hunter
  • Patent number: 5553655
    Abstract: Upper and lower boxes are conveyed in a foundry moulding installation with two parallel conveyors, in each case one moulding machine for the upper and lower boxes on one of the conveyors and transfer stations between the two conveyors. On the first transfer station, the empty upper box is removed from the empty lower box, transferred to the second conveyor and is supplied to the first moulding machine, while the empty lower box is moved on up to the second transfer station positioned between the moulding machines and transferred to an empty location on the second conveyor positioned immediately upstream of the first moulded upper box the upper box in the next working cycle is transferred into the transfer station and from there to the first conveyor, while the lower box is moved on into the second moulding machine and then into a core inserting line.
    Type: Grant
    Filed: August 13, 1993
    Date of Patent: September 10, 1996
    Assignee: BMD Badische Maschinenfabrik Durlach GmbH
    Inventor: Berthold Heidler
  • Patent number: 5381852
    Abstract: The invention relates to a process for casting novel motor vehicle wheels from metal, such as from an aluminum alloy, which wheels have a rim ring and a hub part connected by supporting radial elements. According to the present process the casting mold is formed by a plurality of molded core parts that are mainly ring- and/or disk-shaped and which are axially assembled while still attached to their mold sections and are centered relative to each other by the relative adjustment of the mold sections. The parting plane of the core parts runs perpendicularly to the wheel axis. This permits one-piece wheels to be cast with great accuracy, which wheels have few, if any, visible mold seams.
    Type: Grant
    Filed: March 30, 1993
    Date of Patent: January 17, 1995
    Assignee: EB Bruhl Aluminiumtechnik GmbH
    Inventor: Herbert Schilling
  • Patent number: 5373889
    Abstract: A three-way wet barrel fire hydrant includes an enlarged intermediate barrel section, which effectively reduces pressure loss in the fire hydrant. The hydrant barrel is formed by an improved sand molding process which requires the mold parting line of the barrel to be selected to coincide with the centerline of the upper nozzle opening. In this manner, a pattern which forms the sand mold may be removed cleanly from the molding sand, thereby eliminating the need of multiple side cores during the casting process.
    Type: Grant
    Filed: November 23, 1993
    Date of Patent: December 20, 1994
    Assignee: Mueller Co.
    Inventors: Gary Bouc, Timothy Logman, Carl E. Floren, Al Seitz
  • Patent number: 5170834
    Abstract: A cope flask is precisely centered relative to a cope pattern by a flask displacement mechanism affixed to a cope stool which lineraly shifts the flask relative to the pattern while taking up clearance between the locator pins of the cope flask and the locator bushing in the stool. This precision centering is maintained while mold sand is poured into the flask and compacted. The cope mold comprising the flask and the hardened sand is stripped from the stool for subsequent mating with a drag mold made in a similar manner but with the drag stool having locator pins secured in its top surface and the locator bushings provided in the drag flask. As with the cope mold making procedure, the drag flask is precisely centered relative to the drag pattern by linearly moving the drag flask to take up clearance between the centering pins and the centering bushings in the drag with the displacement mechanism.
    Type: Grant
    Filed: August 26, 1991
    Date of Patent: December 15, 1992
    Assignee: General Motors Corporation
    Inventors: Fred V. Purman, Paul G. Buetow, Charles L. Rose
  • Patent number: 5163497
    Abstract: A sand mold forming machine has a cope frame aligned above a drag frame with a pattern arranged between, and within, the frames. A sand filling is positioned in each of the frames. The sand fillings are compacted by squeeze plates overlaying the open, upper and lower ends of the cope and drag respectively. The squeeze plates are moved towards each other to compress the sand within the frames and against the pattern. Each of the squeeze plates is made of numerous, separate sections that are mounted upon a movable platten. The sections, of each plate, may move together as a group by moving the plattens or, the sections may be individually moved, relative to the plattens. Thus, pre-selected area of the sand fillings may be compacted more or less, as desired, than adjacent areas by separately moving opposing sections relative to the overall squeezing movements of the squeeze plate.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: November 17, 1992
    Assignee: CMI International, Inc.
    Inventors: Thomas E. Wuepper, Keith R. Grauherr, Orren R. Tate, Alfred D. Philo
  • Patent number: 4976303
    Abstract: A sand mold forming machine has a cope frame aligned above a drag frame with a pattern arranged between, and within, the frames. A sand filling is positioned in each of the frames. The sand fillings are compacted by squeeze plates overlaying the open, upper and lower ends of the cope and drag respectively. The squeeze plates are moved towards each other to compress the sand within the frames and against the pattern. Each of the squeeze plates is made of numerous, separate sections that are mounted upon a movable platten. The sections, of each plate, may move together as a group by moving the plattens or, the sections may be individually moved, relative to the plattens. Thus, pre-selected areas of the sand fillings may be compacted more or less, as desired, than adjacent areas by separately moving opposing sections relative to the overall squeezing movements of the squeeze plate.
    Type: Grant
    Filed: February 15, 1990
    Date of Patent: December 11, 1990
    Assignee: CMI International, Inc.
    Inventors: Thomas E. Wuepper, Keith R. Grauherr, Orren R. Tate, Alfred D. Philo
  • Patent number: 4836266
    Abstract: A flaskless sand mold is formed in vertically aligned, sand-filled cope and drag flasks having a pattern board arranged between them so that pattern portions mounted upon the board extend upwardly into the cope and downwardly into the drag. The sand in the drag flask is supported upon a vertically guided platen which covers the bottom of the drag flask, and the cope is covered with a squeeze plate. The sand fillings are compressed against the pattern board and the pattern portions by the platen and squeeze plate to form compacted cope and drag sand molds with aligned cavities. Then the platen, supporting the drag sand mold, is lowered a short distance while the drag flask is held immovably against the cope flask. Thereafter, while the platen, with the drag sand mold, continues to lower, the drag frame is simultaneously lowered into a rest position upon a track-like support.
    Type: Grant
    Filed: June 23, 1988
    Date of Patent: June 6, 1989
    Assignee: CMI International, Inc.
    Inventors: Thomas E. Wuepper, Terry L. Franklyn
  • Patent number: 4809763
    Abstract: In a method of producing cores for foundry purposes, with the cores being composed of at least two core sections and being firmly joined with one another, the individual core sections are molded separately in a core mold composed of at least two mold sections. At the end of a molding process for the individual mold sections, their core mold is opened in such a manner that the core section remains connected with a mold section. Then the individual core sections to be joined, together with their mold sections, are moved into an assembly position and are joined together by defined relative movements of the mold sections with respect to one another. After the joining process, the one mold section is released first and then the assembled core is ejected from the other mold section.
    Type: Grant
    Filed: February 3, 1988
    Date of Patent: March 7, 1989
    Assignee: Eisenwerk Bruhl GmbH
    Inventor: Herbert Schilling
  • Patent number: 4794975
    Abstract: Inserts with projections and recesses are provided for securement to mold components and also are arranged to make respective recesses and projections in impression material such as sand. These recesses and projections in the impression material are dimensioned and shaped to have a reverse interfitting engagement to accomplish anti-shift functions and are dimensioned and arranged to form spaces between facing impression portions for receiving loose impression material. This arrangement also forms an improved method of mounting anti-shift inserts.
    Type: Grant
    Filed: August 27, 1987
    Date of Patent: January 3, 1989
    Inventor: Adolf P. E. Volkmann
  • Patent number: 4791975
    Abstract: A relatively hard sand cake, containing a metal casting cavity, is formed in a flask comprising cope and drag frame sections by filling and compacting sand in the drag against the drag half of a cavity-forming pattern, then arranging the drag with the cavity opening upwards, applying the cope upon the drag and filling and compacting sand in the cope against the cope half of the cavity-forming pattern. The sand-filled cope is lifted from the drag for removal of the pattern and is re-applied to form the casting cavity in the sand cake. Next, selected wall corner joints of both the cope and the drag frames are separated and opened to laterally expand the walls of the frames away from the sand cake surfaces. This releases the sand cake from the cope and drag so that it may be removed from the flask for later casting molten metal in its casting cavity. At least two of the corners of each of the cope and drag frames include a separate corner piece against which the adjacent ends of the frame walls are abutted.
    Type: Grant
    Filed: March 19, 1987
    Date of Patent: December 20, 1988
    Assignee: CMI International, Inc.
    Inventors: Thomas E. Wuepper, Terry L. Franklyn
  • Patent number: 4779663
    Abstract: A process for making ductile iron castings and apparatus for practicing the process wherein molten metal is poured through a pressure head into a sealed reaction chamber adapted to contain a nuduralizing agent and then into a reservoir from which the molten metal flows to the casting cavity; the reaction chamber and reservoir are formed in the top surface of a single mold part of a two part mold assembly; the rate of molten metal flowing into the reaction chamber is greater than the rate of molten metal flowing from the reaction chamber and the rate of molten metal flowing into the reservoir is greater than the rate of molten metal flowing from the reservoir to the casting cavity.
    Type: Grant
    Filed: January 4, 1988
    Date of Patent: October 25, 1988
    Assignee: Navistar International Transportation Corp.
    Inventors: Wilmot F. Pruyne, John D. Page
  • Patent number: 4757857
    Abstract: A mold for casting cylinder blocks of combustion engines in an upright position includes a cope and a barrel core located therewith for defining a cylinder bore. A drag defines a crank space and is configured for cooperating with the cope to define a cylinder block such that the drag and cope can be stripped in an axial direction with respect to the cylinder bore.
    Type: Grant
    Filed: May 22, 1987
    Date of Patent: July 19, 1988
    Assignee: Fritz Winter Eisengiesserei O.H.G.
    Inventor: Horst Henkel
  • Patent number: 4757855
    Abstract: A foundry machine for forming molds or cores from a molding material such as sand provides completely automated loading and unloading of tooling elements (24). The tool elements (24) comprising a sand magazine (36), blow plate (34), combined gassing manifold and top ejector unit (32), upper mold box (30), lower mold box (28) and bottom stool (26) are automatically transferred, in stacked, separable relationship, by tracks (40) to a vertically displaceable, work table. Vertical displacement of the work table (42) sequentially elevates the tooling elements (24) to positions within a mainframe (10) where automatically operated clamping means secure the appropriate tooling elements (24) in respective operating positions. The gassing manifold (32) includes an ejector pin assembly (274, 280) mounted therewithin.
    Type: Grant
    Filed: April 2, 1987
    Date of Patent: July 19, 1988
    Assignee: Roberts Corporation
    Inventors: Pheroze J. Nagarwalla, Jackson E. Brown, Kenneth E. Bellis
  • Patent number: 4724888
    Abstract: A method and apparatus for producing flaskless foundry molds made up of copes and drags of wet casting foundry sand, which is blasted into a cavity to form the mold with the use of vacuum. The sand is pressed mechanically while aspirating air therefrom. The gap coming into existence between the pressing plate and the back side of a mold during pneumatic impact compaction is filled with sand before pressing so that a flat back side is produced on the mold so that when casting takes place later there is not danger of the bottom of the mold fracturing or of deformation taking place.
    Type: Grant
    Filed: January 29, 1986
    Date of Patent: February 16, 1988
    Inventor: Eugen Buhler
  • Patent number: 4723904
    Abstract: Apparatus in which moulds may be prepared by centrifugal casting comprises a moulding case comprising two plates and spacing means such as two spacing rings therebetween, each of the plates having an opening on or near a central axis of the case for supply of a room temperature vulcanizing (RTV) rubber or molten casting material in the case, means for clamping the two plates together such as a clamping nut threaded on a pillar; and means for spinning the moulding case about a central axis such as a motor-drivable turntable. The moulding case is spun about the said central axis and simultaneously RTV rubber supplied into the moulding case to prepare a mould. A cast may be taken in the resulting mould spinning the mould whilst supplying molten casting material into the mould. Spinning is continued until the casting material has solidified.
    Type: Grant
    Filed: February 4, 1986
    Date of Patent: February 9, 1988
    Assignee: Centricast Limited
    Inventors: Brian Maynard, John Tiranti
  • Patent number: 4719958
    Abstract: A method, apparatus and feeder sleeves are described for producing casting moulds having feeder sleeves incorporated therein in instances when the mould pattern plate or the cope mould are not accessible. Two part feeder patterns having a lower part and an upper part and feeder sleeves whose lateral surface tapers from the bottom and to the top end of the sleeve are used. For moulds having a side feeder the lower part of the pattern produces a depressed seating surface for the feeder sleeve in the drag mould and the upper part which has substantially the same taper as the taper of the feeder sleeve and dimensions greater than the corresponding dimensions of the lateral surface of the feeder sleeve produces a cavity in the cope mould. The cope and drag moulds are closed in such a manner that the central vertical axis of the cavity in the cope mould is in line with the central vertical axis of the feeder sleeve, and there is a gap between the wall of the cavity and the outer lateral surface of the sleeve.
    Type: Grant
    Filed: December 18, 1986
    Date of Patent: January 19, 1988
    Assignee: Foseco International Ltd.
    Inventors: Helmut Schopp, Michael Friedrichs
  • Patent number: 4588014
    Abstract: Foundry molding system, apparatus and methods are characterized by horizontally reciprocating flask shuttles located beneath and at entry and exit ends of a molding line conveyor which is operative to support horizontally aligned cope and drag flask sets for indexing along the conveyor in abutting relation through a plurality of stations for production of cope and drag molds in the cope and drag flasks, respectively. The entry and exit flash shuttles respectively operate positively to locate and transfer along the conveyor one flask of cope and drag flask sets out of and into alignment with a flask separate/set-on and flask take-off/close to permit set-on and take-off of the other flask at high production rates.
    Type: Grant
    Filed: July 23, 1982
    Date of Patent: May 13, 1986
    Assignee: Osborn Manufacturing Corporation
    Inventors: Warren A. Blower, Rudolf Hermes
  • Patent number: 4553581
    Abstract: A core blowing machine receives match plates on a mounting surface so that a sand and bonding agent mixture may be packed about the match plate and exposed to a catalytic gas for forming a mold component. A support surface is disposed beneath the mounting surface. An auxiliary assembly includes an auxiliary mounting surface and an auxiliary support surface in substantially the same spatial relationship as the mounting and support surfaces. A support jack is placed on the auxiliary support surface and is adjusted in length to extend between the auxiliary support surface and a match plate mounted in the auxiliary assembly. Then the suppot jack is placed in a position on the support surface which is similar to the position occupied on the auxiliary support surface and the matching plate is disposed on the mounting surface. Indicia are provided on both the auxiliary support surface and the support surface to aid in placing the support jack in the similar position on the latter surface.
    Type: Grant
    Filed: April 11, 1983
    Date of Patent: November 19, 1985
    Assignee: FMC Corporation
    Inventors: John J. Uppgren, James W. Scott
  • Patent number: 4438801
    Abstract: For transporting a train (15) of flaskless molds using a simply designed system along a storing, teeming and cooling run or part of a conveyor in a foundry so that the castings are made highly true to size, the forces needed for speeding up and slowing down the mold train (15) are caused to take effect at a desired level on the mold train (15) and, together with the forces acting oppositely to the thermal expansion of the molds (7) within the mold train (15), the forces are transmitted to the full length of the mold train only by the molds (7) themselves.
    Type: Grant
    Filed: October 23, 1981
    Date of Patent: March 27, 1984
    Inventor: Eugen Buhler
  • Patent number: 3998263
    Abstract: To permit efficient utilization of expensive equipment in casting mold manufacturing systems, particularly of a molding press, pattern plates are cycled in one loop of a plurality of work stations, including the station in which molding sand is applied to the mold boxes or flasks, and the single press, and a second loop also including the single press and, preferably, also the sand application station is provided in which loose patterns are placed in flasks, so that the common work stations, and principally the molding press, is efficiently utilized.
    Type: Grant
    Filed: December 6, 1974
    Date of Patent: December 21, 1976
    Assignee: Von Roll AG
    Inventor: Fritz Iten
  • Patent number: 3955614
    Abstract: A foundary molding machine which for the simultaneous separate production of two foundry mold parts possesses two mold units provided with a respective match plate support and a sand filling- and compaction station. Each of the mold units has operatively associated therewith a pivotal device incorporating pivotal arms pivotable about vertical shafts in a respective horizontal plane. The pivotal arms carry mold frames supported in mold frame holders which they pivot from the sand filling- and compaction station, while rotating the mold frame containing the mold lower part through 180.degree. about a horizontal axis, into a position wherein both mold parts are in superimposed position at an attachment or assembly station where both of the mold parts are deposited on top of one another onto a conveyor mechanism.
    Type: Grant
    Filed: July 7, 1975
    Date of Patent: May 11, 1976
    Assignee: Inventio AG
    Inventor: Werner Geiger