Abstract: A lead delivery apparatus for a cast on strap machine is arranged to deliver a predetermined volume of molten lead to a mould. The apparatus includes a first needle valve, a second needle valve, and a housing. The housing includes a reservoir having an inlet and an outlet. The reservoir inlet is in fluid communication with a molten lead supply. The reservoir is supplied with molten lead during use such that the molten lead in the reservoir is maintained at a constant height. A volume block has an inlet, an outlet and a through cavity and the volume block inlet is in fluid communication with the reservoir outlet. The through cavity together with the second needle valve defines the predetermined volume of molten lead received from the reservoir.

Abstract: The invention relates to a diecasting die (7) and a diecasting method for sprueless diecasting, in particular in a diecasting hot-runner system (1), wherein the diecasting die (7) is provided in a feeding region (8) for forming a plug of solidified molten material (22) that interrupts a flow of the molten material and can be completely remelted. The problem addressed by the present invention is therefore that of providing a diecasting die and a diecasting method according to the preamble of the invention that are suitable for different molten materials, in which a heating acts directly on the molten material with high power and largely without delay, a cooling is not required and the injection-molding method can be carried out at a high operating machine speed and under feeding conditions that can be monitored and reproduced well. The problem is solved by the feeding region (8) comprising direct resistance heating that produces a melting heat and is in direct thermal contact with the molten material (22).

Abstract: A method of pressure forming a metal matrix composite (MMC), comprises: placing a fibre preform (not shown) into a die cavity (14) defined by a split die (12); introducing molten metal into the die cavity (14) through a sprue (16) to envelope the fibre preform; sealing the sprue (16); applying pressure direct to molten metal in the die cavity (14) with a mechanical compaction piston (18) to encourage infiltration of the fibre preform during solidification.

Abstract: New melt furnace for casting, of the kind that have a loading nozzle that connects to a liquid metal storage tank and from where an outlet nozzle opens out in the feed runner of the casts, and where, between the liquid metal storage tank and the feed runner of the casts, there is an additional heating chamber by means of a thermal plasma torch and a retaining wall submerged at least partially in the liquid metal between the additional heating chamber and the feed runner of the casts. For application in metallurgic foundry.

Abstract: A die casting system includes a vessel defining a reservoir with a controlled heater and an agitator for maintaining the bath of semi-solid metal in a homogeneous isothermal state, a transfer system capable of transferring a known quantity of metal in its semi-solid state to a mold cavity in a die casting machine, the transfer system including a heated suction tube, a vacuum source for vacuum ladling semi-solid metal from the bath to a die, and a plunger tip providing a path for free air flow to allow evacuation of the suction tube during casting and a metal replacement system for replacing the known quantity of transferred metal with a similar amount of liquid metal so that a stable homogeneous isothermal bath of semi-solid metal is controllably maintained to be available for die casting operations.

Abstract: The casting apparatus (50) includes a holding vessel (10) for containing a supply of molten metal (12) and a casting mold (52) located above the holding vessel (10) and having a casting cavity (54). A molten metal injector (14) extends into the holding vessel (10) and is at least partially immersed in the molten metal (12) in the holding vessel (10). The molten metal injector (14) is in fluid communication with the casting cavity (54). The molten metal injector (14) has an injector body (16) defining an inlet opening (24) for receiving molten metal into the injector body (16). A gas pressurization source (38) is in fluid communication with the injector body (16) for cyclically pressurizing the injector body (16) and inducing molten metal to flow from the injector body (16) to the casting cavity (54). An inlet valve (42) is located in the inlet opening (24) in the injector body (16) for filling molten metal into the injector body (16).

Abstract: An apparatus for uphill low pressure casting of metals in split sand moulds and having a sprue in one of the two moulds, to which can be connected the casting tube of a melt container and which is connected to the lowest area of the mould cavity, and having a sealing plug integrated into the mould and which after the filling of the mould cavity can be brought into the closed position by means of an external drive engaging in the mould, including a seal which does impairing casting quality and moulding sand preparation. Between the sprue and the mould cavity is provided a casting channel connecting the sprue and the mould cavity. The sealing plug is constructed as a sand mould body and in a shaped-in guide of the mould is displaceable between an open position and a closed position, and seals a casting channel and a metallostatic pressure of the molten metal in the mould acts against the guide on the sealing plug.

Abstract: In order to provide a die structure for injection molding of a light alloy free from gas defects, and a method of molding a light alloy parts using the die, the die structure is used for converting a light alloy into a semi-molten state, wherein a solid phase and a liquid phase coexist, or a molten state at a temperature just above a melting point and injecting the molten metal into an interior cavity portion, and S1/S2 of a gate sectional area S1 with respect to a maximum sectional area S2 of the cavity of the mold which area is almost perpendicular to the flowing direction of the melt therein is set in a range of 0.06 to 0.5.

Abstract: A vertical adjustment device for a mold closing unit of a hot chamber die-casting machine is provided with a shear mechanism. An electrical servomotor is provided as a drive assembly for spreading the shear mechanism apart, with the axis of the servomotor being parallel to the guide surface for the shear mechanism and driving, through an angle transmission, a spindle oriented at less than 90° with respect to the drive axis of the servomotor. One end of each of the two lever pairs of the shear mechanism is connected pivotably with the closing unit or with the machine frame. The other ends are supported on the guide surface and the machine frame and on a guide surface of the closing unit.

Abstract: A pressure type automatic pouring furnace is formed with a molten metal outlet which has an opening end opening at a lower elevation than the general portion of the floor of a molten metal chamber. Preferably, the molten metal chamber communicates with a groove type induction heater section at a lower section thereof so that the molten metal in the chamber can be effectively heated. In addition, the bottom wall of the molten metal outlet is declined for a given angle, e.g. 3.degree. with respect to the horizontal plane so as to prevent the molten metal from accumulating within the outlet.

Abstract: One of a drag platen and a hold furnace for low pressure die casting, having a riser pipe projected from the upper part thereof, is made to be elevatable, and the drag platen on which a drag is set is made to be movable between a first position right above the hold furnace and a second position where the drag is away from the hold furnace while a cope platen to which a cope is set is made to be elevatable. At the first position, the cope platen is lowered so as to match the cope with the drag, and at the second position to which the drag platen is moved, the drag is accessed.

Abstract: A low pressure brass or bronze casting apparatus includes a pedestal, a low pressure casting furnace disposed in a spaced relation to the pedestal, a pair of immersion stations located in an equally spaced relation to the pedestal, a pair of arms mounted for rotary motion on the pedestal, a mold manipulator assembly mounted on each of the arms and being disposed for movement into operative engagement with the immersion station and the furnace, one of the arms being independently rotated between the furnace and one of the immersion stations and the other of the arms being independently rotated between the furnace and the other of the immersion stations.

Abstract: A nozzle body of stainless steel surrounded by a single layer of turns of a strip electrical heater interconnects a die caster and a sprue of a cluster of casting cavities in a die casting apparatus. The heating element is surrounded by a protective tube and the ends of the gap between the protective tube and the nozzle body are closed by annular members.

Abstract: A pouring system uses low pressure air to force molten lead into mold cavities. The pour spout is heated by the lead bath, and, preferably, a small gap is maintained between the pouring spout and a weir on the mold cavity to prevent stringers from being attached to the cast piece. At the completion of the lead pouring operation, excess metal is drained back through the spout and into the lead bath. Lead volume is controlled by adjusting pressure and timer settings, and a fill hole allows the pump to refill.

Abstract: A highly stressed casting vessel for hot-chamber pressure diecasting machine is provided with a cast-in, correspondingly bent pipe as the ascending bore which is welded together from three parts, in which case two different elbow parts which are connected with a straight pipe piece may each individually be adapted to the locally occurring requirements. Thus, the high-expenditure finishing and pressure losses of the flowing molten baths associated with inserted cores used in producing the ascending bore are avoided.

Abstract: The invention relates to a method and apparatus for sand molding composite articles formed of a light alloy metal and fibrous insert. A sand mold is formed containing a fibrous preform separated from the walls of the mold cavity. The mold is fed by means of a tube dipping into a liquid metallic bath therebelow. In the molding process, the pressure in the mold cavity and above the bath are reduced, and the pressure above the bath is increased to create a positive pressure differential .DELTA.P, thereby forcing molten metal from the bath into the mold cavity. The pressure in the mold cavity and above the bath are then increased to above atmospheric, and the pressure differential .DELTA.P is maintained until the metal in the mold cavity solidifies.

Abstract: In this low-pressure casting process a mold is filled from the bottom with a liquid metal or alloy contained in a hermetically sealed furnace. The metal or alloy is forced into the mold through an injection tube by a pressurized fluid. A crucible containing the metal or alloy in the furnace is separated from electrical heating elements and thermally insulative parts by a sealed metal inner jacket supporting the crucible. Fluid is fed from the side of the inner jacket opposite the crucible throughout the casting operation, until the cast part has solidified. The pressure of this fluid is varied according to the pressure above the surface of the metal or alloy in the crucible, so as to maintain a pressure balance at all times between the inside and the outside of the inner jacket.

Abstract: A hot chamber die casting machine for a processing of molten metals. The die casting machine includes a frame having a slanted surface for accommodating a closing unit. The closing unit is operable from a crosshead by way of a toggle lever mechanism and is mounted on guide bars supported at the frame. The closing unit includes two mold mounting tables which are adapted to be pressed together. A scissors-type linkage mechanism is disposed below the closing unit and includes transversely joined levers with a drive arrangement being provided for spreading the linkage mechanism so as to enable an adjustment of the closing unit.

Abstract: A mold which can be used for low-pressure casting, in particular, and has at least two mold parts, comprises a feeder channel which is clamped between the two mold parts at an attachment flange thereof, which is parallel to the parting plane of the mold parts. On a side of the feeder channel provided with inlet channels, which lead from the feeder channel to the mold cavity, the attachment flange of the feeder channel is connected to one of the two mold parts in such a way that it seals against the mold, while having an edge area of the flange which is unconnected and can, therefore, expand under the action of heat.

Abstract: A low pressure casting process using a furnace of the channel-type induction for heating, the furnace power being automatically controlled by direct temperature measuring of the molten metal bath according to the desired casting temperature. The feeding chamber of the furnace is of pressure-type and has a protective gas with a slight over-pressure. The furnace is filled via a syphon-shaped feeding chamber whereby metal is inserted below the level of molten metal in the feeding chamber and the protective gas therein is not affected. An operator starts the casting process whereby a casting mold is closed and assumes a casting position over the casting nozzle from the furnace and metal is forced into the mold. The mold, one of several on a carousel is moved to a station wherein the casting is automatically discharged to a conveyor belt. The mold next moves to an immersion bath where it is treated, and then to a preparation station wherein it may be cleaned and cores inserted.

Abstract: An arrangement for casting foundry pieces comprising a source of liquid metal under low pressure in the form of a pressurized furnace, a column of metal or any other arrangement feeding a metal-distributing chamber connected to the mold cavities by gates, the distribution chamber being vertical and parallel to the faces of the pieces being cast, the gates running horizontally from the chamber to the mold cavities and transmitting the pressure of the metal in the chamber to the castings during solidification after filling of the mold cavities.

Abstract: An internal combustion V-8 engine is disclosed having an aluminum semi-permanent mold head cast by a low-pressure die-cast process and an iron block cast by the evaporative casting method. The block and head have controlled thickness walls throughout to optimally lower the metal/working volume ratio of the engine. The block employs barrel cylinder walls cast integrally and unsupported except at the barrel ends and at a siamese connection between adjacent barrels; the barrels are maintained under a predetermined level of compression to eliminate fatigue failure and suppress sound. The block is sand cast and the head is totally formed with a three piece die and one sand core cluster, except for one passage which is drilled subsequent to casting. The engine is reduced in weight by at least 20% over conventional comparable engines; torque and horsepower is improved even though the cooling system capacity has been reduced to less than half that of a conventional cooling system.

Abstract: A low-pressure metal repetitive casting apparatus comprising a large capacity fluidtight vessel containing liquid metal to cast, in particular a high melting point metal; an upwardly open supply pipe partly extending into the vessel through a wall of the vessel and having a lower end immersed in the metal; a source of gas under pressure; a device for selectively putting the source in communication with the interior of the vessel and closing off said communication; and a series of blind sand moulds each defining at least one mould cavity, a main runner whose sectional size is in the neighborhood of the sectional size of the supply pipe and communicates with the mould cavity and has a lower open end portion capable of being adapted for connection to an upper end portion of the supply pipe, and at least one secondary runner which puts the main runner in communication with the mould cavity and has a cross-sectional area so calibrated that, during the casting, the solidification time of the secondary runner is sli

Abstract: The present invention relates to counterpressure casting arrangements and may prove to be most advantageous for producing castings which should meet more exacting requirements as to their physicomechanical properties and tightness.Said arrangement comprises a pouring device with a partition plate subdividing it into two chambers, of which the bottom one contains a vessel for the melt, while the top one accommodates a casting die, the arrangement having also a die-casting machine located outside the body of the top chamber and provided with a device for reiterated introduction and withdrawal of the dies, said device being mounted on a transporting device which is made with a possibility of carrying the dies from the die-casting machine to the partition plate of the pouring device and back to said machine.

Abstract: Method and apparatus for casting a metal article in a mold at least as long as the article, utilizing a cooled mold of elongated form having top and bottom portions. The method includes the steps of introducing molten metal from a source through the bottom portion of the mold, flowing molten metal into the mold so as to form a solidifying casting shell which during casting occupies at least 40% of the cross-sectional mold area and has a molten core, and flowing molten metal from the source through the core towards the mold top.

Abstract: Low-pressure casting apparatus is disclosed and includes a holding furnace having a cover, an ingot mold positioned on top of the furnace cover, a riser pipe connecting the holding furnace with the interior of the mold, upright tension rods to vertically move the cover plate of the mold, two opposite, upright flat members attached to rear portions of the sidewalls of the holding furnace, a horizontal bridge structure mounted between the flat upright members and having a U-shaped slot in which is horizontally slidably mounted a tension element, and means to horizontally move the tension element. The apparatus is improved by brackets vertically adjustably mounted on the upright flat members with the bridge structure being pivotably mounted between the brackets.

Abstract: An apparatus for casting a molten material in which the mold is received in one chamber and the molten material is received in another chamber, the two chambers being subject to different pressures so that a tube connecting them can deliver the molten material from the second chamber to the first under a pressure differential. Signal-producing apparatus connected to the mold chambers produce signals representing the two pressures and the pressure differential, the signal-producing apparatus being connected to differentiating apparatus whose output produces time derivatives of the pressures and pressure differential. The time derivatives can be used to control the pressures via a comparator to which a reference value or set point signal is applied thereby varying the rate of filling of the mold in accordance with a predetermined program.

Abstract: A metering device and method for introducing molten metal from a reservoir into a mold, the metering device including a pilot valve, a control valve actuated by the pilot valve, and an analog computer controlling operation of the pilot valve, the computer receiving signals corresponding to the speed of filling of the mold, the magnitude of the pressure up to solidification of the first casting in the mold, and the change in pressure in the reservoir due to decrease in the metal level in the reservoir.

Abstract: An apparatus dispensing a molten metal alloy bonding agent for bonding a lens block to a lens blank. The apparatus comprises a pneumatically pressurized vessel including a thermostatically controlled heating element to dispense molten metal alloy therefrom. The apparatus further includes a control valve to selectively control the flow of molten metal alloy from the vessel.

Abstract: The invention relates to a process and an apparatus for molding metals, alloys and plastics material under low pressure. A gas which is inert with respect to the material to be molded is injected at a controlled rate and in a controlled volume into the compression/expansion chamber of the apparatus during certain phases of the molding operation, while compressed air is used for establishing pressure in the chamber or furnace accommodating the crucible which contains the liquid material to be molded. By virtue of the invention, it is possible to avoid oxidation phenomena and to improve the quality of the moldings.

Abstract: Method and apparatus for casting a metal article in a mold at least as long as the article, utilizing a cooled mold of elongated form having top and bottom portions. The method includes the steps of introducing molten metal from a source through the bottom portion of the mold, flowing molten metal into the mold so as to form a solidifying casting shell which .Iadd.a .Iaddend.during casting occupies at least 40% of the cross-sectional mold area and .Iadd.a .Iaddend.has a molten core, and flowing molten metal from the source through the core towards the mold top .Iadd.at a filling rate, dependent on the mold cross sectional area, such that the product produced will have a relatively fine grained structure throughout the cross-section thereof.Iaddend..