Means For Positioning Plural Preforms Patents (Class 164/333)
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Patent number: 10981219Abstract: The casting mold is provided with: the molding wall portion forming the internal space; the supporting portion supports the heater to the molding wall portion; and the filling port allows the molten metal to flow into the internal space. The heater has: the end portion (the fixed portion) supported by supporting portion; and the extending portion extended from the end portion. The internal space has: the supporting region accommodating the end portion; and the extending region accommodating the extending portion. The filling ports respectively open to the portions of the molding wall portion facing the supporting regions.Type: GrantFiled: July 25, 2018Date of Patent: April 20, 2021Assignee: Marelli Cabin Comfort Japan CorporationInventors: Naohisa Kamiyama, Tetsuzo Nishimura, Makoto Murakami, Ikuo Kataoka, Shinya Sato, Takaaki Ikari
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Patent number: 10967424Abstract: The heater (structure) has the gaps facing the molding wall portion of the casting mold. The casting mold is provided with: the molding wall portion forming the internal space; and the gap-portion filling ports (filling ports) that open to portions of the molding wall portion facing the gaps of the heater and that allow the molten metal to flow into the internal space.Type: GrantFiled: July 25, 2018Date of Patent: April 6, 2021Assignee: Marelli Cabin Comfort Japan CorporationInventors: Naohisa Kamiyama, Tetsuzo Nishimura, Makoto Murakami, Ikuo Kataoka, Shinya Sato, Takaaki Ikari
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Patent number: 10036439Abstract: A brake disk device for a vehicle having an annular brake disk with an encircling outer portion and an encircling inner portion, the inner diameter of which bounds a disk opening, and a brake pot with an annularly encircling edge portion, wherein the brake pot is fastened at the edge portion to the inner portion of the brake disk, wherein the edge portion is of multi-layered design at least in sections and/or is of thickened design in sections, wherein the walls of the edge portion are at least partially in contact, and an inner surface of the edge portion is designed as an additional brake surface.Type: GrantFiled: May 6, 2016Date of Patent: July 31, 2018Assignee: Dr. Ing. h.c. F. Porsche AktiengesellschaftInventors: Bernhard Schweizer, Adrian Loos, Michael Bott
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Patent number: 9863252Abstract: The invention relates to a single-piece fan blisk (14) for a turbojet, this blisk (14) comprising a hub (16) with a general shape of revolution about a rotation axis (AX) and comprising an external peripheral face (18) of revolution extending radially towards the rotation axis at an upstream face (19) and a downstream face both of which are in the form of rings. This hub (16) supports radially oriented blades (17) at its external peripheral face (18), each comprising a base through which it is connected to this external peripheral face (18), each blade (17) having a leading edge (22) and a trailing edge (23) that are radially oriented. The spacing between the upstream face (19) and the downstream face of the hub (16) along the rotation axis (AX) is less than the distance separating the leading edge (22) from the trailing edge (23) of each blade.Type: GrantFiled: November 16, 2015Date of Patent: January 9, 2018Assignee: SNECMAInventors: Damien Merlot, Etienne Ide, Philippe GĂ©rard Edmond Joly
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Patent number: 9759279Abstract: The floating brake drum and hat assembly includes a brake drum (12) having a braking surface (14) and an attachment flange (16), a hat (18) having an outer diameter (20) and a brake drum mounting flange (22) for mounting to the attachment flange (16) of the brake drum, and means for coupling (24) the attachment flange of the brake drum to the brake drum mounting flange of the hat, the means for coupling structured and arranged to allow radial thermal expansion and contraction of at least a portion of the attachment flange of the brake drum and/or at least a portion of the brake drum mounting flange of the hat.Type: GrantFiled: March 27, 2014Date of Patent: September 12, 2017Assignee: PERFORMANCE FRICTION CORPORATIONInventors: Donald L. Burgoon, Darin Cate, Richard Johns, Konan Perez, Mark Wagner
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Publication number: 20150027654Abstract: A mold apparatus for casting a cylinder block having a cast-in cylinder liner by installing the cylinder liner inside a cavity and pouring a melt into the cavity, the mold apparatus includes a first mold and a bore pin. The first mold defines a deck surface of the cylinder block. The bore pin is in the first mold so as to hold the cylinder liner inside the cavity when the mold is closed. The bore pin is configured to hold the cylinder liner interposed by a gap, and the gap is arranged so as to enable gas produced during the cast-molding to be discharged therethrough.Type: ApplicationFiled: July 24, 2014Publication date: January 29, 2015Inventor: Yoshinori NISHIKAWA
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Publication number: 20140182803Abstract: The invention concerns a method for the aluminothermic welding of rails, comprising the steps of: triggering an aluminothermic reaction in a crucible (2), casting the metal derived from said reaction into the mould (1), so as to fill the moulding cavity starting from the foot of the rail, after filling of the moulding cavity, triggering a second aluminothermic reaction above the rail head, and casting the metal derived from said reaction into said moulding cavity in the region of the rail head. The invention also concerns a mould (1) adapted to fit over the two rail ends to form a moulding cavity (10), comprising a crucible (4) arranged above the region of the rail head so that it is fed with molten metal from the moulding cavity (10) via a secondary channel (42).Type: ApplicationFiled: October 14, 2011Publication date: July 3, 2014Inventor: Jean-Pierre Colliaut
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Patent number: 8656984Abstract: The mold for aluminothermic welding of metal rails has two components made of identical rigid refractory material and suitable for fitting around two ends of rails to be welded, each component includes: a lower part having a face defining a mold cavity suitable for enveloping the foot and a core of the ends of the rails, and a channel opening at the bottom into a lower region of the mold cavity and having at the top an opening and an upper part including a cooling chamber connected to the mold cavity and capable of containing the heads of the rail ends, the cooling chamber forming a non-compartmentalized volume to which the channel is connected via the opening and which is bounded by an external wall of each mold component.Type: GrantFiled: November 19, 2008Date of Patent: February 25, 2014Assignee: Railtech InternationalInventors: Lionel Winiar, Patrick Bommart
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Publication number: 20130199747Abstract: An assembly is disclosed for exothermic welding comprising a mold which is formed of a material which withstands exothermic welding temperatures and includes a weld cavity therein for positioning at least two members which are to be exothermically welded together, and an ignition cavity communicating with the weld cavity. The mold is capable of accommodating any one of several exothermic welding procedures which may involve either a flint igniter or the use of an electrical igniter which is readily accommodated by the mold in the performance of several of the procedures. The electrical igniter is formed of a pair of flat, longitudinally extending conductor strips with a sheet of insulation laminated therebetween, a filament adjacent one end of the strips, and one or more positioning tabs adjacent one end of the strips. A cartridge is also provided which contains the weld metal and the electrical igniter and which may be positioned in the ignition cavity of the mold.Type: ApplicationFiled: March 15, 2013Publication date: August 8, 2013Applicant: HARGER, INC.Inventor: Harger, Inc.
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Patent number: 8312914Abstract: A mold for forming a plurality of rotors includes a plurality of lamination stacks, wherein each lamination stack defines at least one void therethrough; a tube having a central longitudinal axis, wherein each lamination stack is concentrically spaced apart from the tube to define a channel therebetween; a plurality of washers each having a shape defined by a first diameter and a second diameter that is greater than the first diameter, wherein each washer is configured to concentrically abut the tube and define a feed conduit interconnecting with the channel; and a shell disposed in contact with each lamination stack and concentrically spaced apart from each washer to define a plurality of ducts, wherein each duct is interconnected with the at least one void of at least one lamination stack. A mold system and a method of forming a plurality of rotors are also described.Type: GrantFiled: May 24, 2010Date of Patent: November 20, 2012Assignee: GM Global Technology Operations LLCInventors: Michael J. Walker, Anil K. Sachdev, Thomas A. Perry, Mark A. Osborne, Paul Boone
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Patent number: 8181691Abstract: A dual temperature mold assembly for maintaining a mold cavity used in a cast on strap process at two different temperatures facilitates the removal of the solidified strap after the molten metal is solidified. The mold assembly includes a mold cavity having walls attached to different mold assembly segments that are heated or cooled by thermal energy input and coolant processes which can maintain the mold cavities at different temperatures, so that molten metal around the battery plate lugs in a mold cavity segment is solidified while the sides of the mold cavity are exposed to at least one adjacent heated segment to provide thermal energy thereinto, resulting in a reduction of the amount of molten metal necessary for a cast on strap, and reducing the amount of thermal energy input into the process for manufacturing the straps.Type: GrantFiled: November 21, 2011Date of Patent: May 22, 2012Assignee: MarcTech Innovative Design, Inc.Inventors: Robert W. Neal, Michael A. Garin
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Patent number: 8061404Abstract: A dual temperature mold assembly for maintaining a mold cavity used in a cast on strap process at two different temperatures facilitates the removal of the solidified strap after the molten metal is solidified. The mold assembly includes a mold cavity having walls attached to different mold assembly segments that are heated or cooled by thermal energy input and coolant processes which can maintain the mold cavities at different temperatures, so that molten metal around the battery plate lugs in a mold cavity segment is solidified while the sides of the mold cavity are exposed to at least one adjacent heated segment to provide thermal energy thereinto, resulting in a reduction of the amount of molten metal necessary for a cast on strap, and reducing the amount of thermal energy input into the process for manufacturing the straps.Type: GrantFiled: December 18, 2009Date of Patent: November 22, 2011Assignee: MarcTech Innovative Design, Inc.Inventors: Robert W. Neal, Michael A. Garin
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Patent number: 7832459Abstract: A method of forming a molded porous product is provided. The method comprises injecting a material into a mold to form a molded product, and removing the molded product from the mold. The mold comprising multiple layers of shaping elements extending through a cavity, each layer of shaping elements including multiple shaping elements. The molded product produced after removal from the mold has a porous structure formed by at least some of the shaping elements of the layers of shaping elements. The mold used to make the molded porous product may include a relatively large number of shaping elements within a small area.Type: GrantFiled: August 30, 2007Date of Patent: November 16, 2010Assignee: Phillips Plastics CorporationInventors: Majid Entezarian, Richard Smasal, Justin C. Peskar
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Publication number: 20100276109Abstract: The mold for aluminothermic welding of metal rails has two components made of identical rigid refractory material and suitable for fitting around two ends of rails to be welded, each component includes: a lower part having a face defining a mold cavity suitable for enveloping the foot and a core of the ends of the rails, and a channel opening at the bottom into a lower region of the mold cavity and having at the top an opening and an upper part including a cooling chamber connected to the mold cavity and capable of containing the heads of the rail ends, the cooling chamber forming a non-compartmentalized volume to which the channel is connected via the opening and which is bounded by an external wall of each mold component.Type: ApplicationFiled: November 19, 2008Publication date: November 4, 2010Applicant: RAILTECH INTERNATIONALInventors: Lionel Winiar, Patrick Bommart
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Patent number: 7409982Abstract: A mold assembly device for use in sand casting of engine cylinder blocks is disclosed, the mold assembly device includes a magnet for securing a cast-in-place cylinder bore liner during assembly of a mold package, wherein the magnet militates against undesirable movement of the bore liner during assembly of the mold package.Type: GrantFiled: August 19, 2005Date of Patent: August 12, 2008Assignee: GM Global Technology Operations, Inc.Inventor: Thomas P. Newcomb
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Patent number: 7383874Abstract: A mold assembly device for use in sand casting of engine cylinder blocks is disclosed, the mold assembly device includes a magnet for securing a cast-in-place cylinder bore liner during assembly of a mold package, wherein the magnet militates against undesirable movement of the bore liner during assembly of the mold package.Type: GrantFiled: July 14, 2006Date of Patent: June 10, 2008Assignee: GM Global Technology Operations, Inc.Inventor: Thomas P. Newcomb
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Patent number: 7150309Abstract: A cast-in-place cylinder bore liner (15) is disclosed for use in sand casting of engine cylinder blocks, the cylinder bore liner (15) having a protuberant portion (60) adjacent a first end (61) thereof, whereby accuracy in the positioning of cast-in-place bore liners (15) is maximized.Type: GrantFiled: September 9, 2004Date of Patent: December 19, 2006Assignee: General Motors CorporationInventor: Thomas P. Newcomb
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Patent number: 7082985Abstract: A moulding apparatus (10) for moulding a strap on to a group of battery plates including a mould block (14) with moulds (24), each of which has an inlet weir (28) and an outlet weir (29). The ridge (30) of these weirs is effectively a knife edge but includes a thermal break. This construction allows rapid processing whilst avoiding the formation of solid tails.Type: GrantFiled: December 10, 2001Date of Patent: August 1, 2006Assignee: TBS Engineering LimitedInventor: Robert T. Hopwood
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Patent number: 6615901Abstract: An engine block mold package includes a barrel crankcase core having a plurality of barrels on each of which a respective cylinder bore liner is disposed. Each cylinder bore liner includes an inside diameter that is tapered along at least a portion of its length to match a draft angle present on the barrels to permit removal of the barrel crankcase core from a core box in which it is formed.Type: GrantFiled: June 11, 2001Date of Patent: September 9, 2003Assignee: General Motors CorporationInventors: Brian D. Kaminski, Douglas P. Leu, Norman L. Neuenschwander
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Patent number: 6581671Abstract: A method of infiltrating preformed, bonded-particulate components, such as rotary bits, for subterranean drilling manufactured by techniques such as layered-manufacturing or those employed in rapid prototyping technology. A support structure is provided for the preformed component to physically support the preformed component during various manufacturing processes such as sintering and infiltration.Type: GrantFiled: March 11, 2002Date of Patent: June 24, 2003Assignee: Baker Hughes IncorporatedInventors: Trent N. Butcher, Redd H. Smith, Sidney L. Findley
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Patent number: 6533020Abstract: An engine block mold package is assembled from resin-bonded sand cores in a manner that reduces contamination of the engine block cast in the mold package by loose sand abraded off the cores during assembly. An assembly of multiple cores (core package) of the engine block mold package is formed apart from a base core. The core package is cleaned to remove loose sand therefrom. The cleaned core package then is positioned on the base core followed by assembly of a cover core to complete the engine block mold package for casting of an engine block therein.Type: GrantFiled: June 11, 2001Date of Patent: March 18, 2003Assignee: General Motors CorporationInventor: Larry R. Shade
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Patent number: 6527039Abstract: An engine block mold package is assembled from resin-bonded sand cores in a manner that reduces parting lines on the exterior surfaces of the mold package. An assembly of multiple cores (core package) is formed and includes multiple inter-core parting lines extending in different directions on exterior surfaces of the core assembly. The core package is disposed between a base core and a cover core configured to enclose the core package and form a single continuous exterior parting line about the assembled mold package.Type: GrantFiled: June 11, 2001Date of Patent: March 4, 2003Assignee: General Motors CorporationInventor: Larry R. Shade
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Patent number: 6527040Abstract: In assembly of engine block mold package, a water jacket slab core is assembled on a barrel crankcase core having a plurality of barrels on which cylinder bore liners are positioned. Some of the barrels include a core print on a distal end thereof. The water jacket slab core includes a plurality of core prints each in mating relation with a respective barrel core print and a plurality of bore liner positioning surfaces that each engage a respective distal end of a respective cylinder bore liner when the water jacket slab core is assembled on the barrels.Type: GrantFiled: June 11, 2001Date of Patent: March 4, 2003Assignee: General Motors CorporationInventors: James T. Singer, Richard G. Hilvers
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Patent number: 6354362Abstract: A method of infiltrating preformed, bonded-particulate components, such as rotary bits, for subterranean drilling manufactured by techniques such as layered-manufacturing or those employed in rapid prototyping technology. A support structure is provided for the preformed component to physically support the preformed component during various manufacturing processes such as sintering and infiltration.Type: GrantFiled: November 17, 1998Date of Patent: March 12, 2002Assignee: Baker Hughes IncorporatedInventors: Redd H. Smith, Sidney L. Findley, Trent N. Butcher
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Patent number: 6257314Abstract: A radiator shaping device comprises a lower mold, an upper mold, and two movable molds. The lower mold is installed with a lower chamber; The upper mold installed with an upper chamber, after the lower mold and the upper mold are engaged, a closing space is formed therewithin. The movable molds having a plurality of inserting plates which serves to insert into the fins at two ends of an aluminum folded radiating piece so as to support the folded radiating piece from the two ends thereof. Then it is further placed into the closing space for separating the space as a lower space and an upper space. Next, aluminum liquid is filled into the filling hole of the upper mold. After cooling, the mold is detached, therefore, a high heat dissipating radiator with a lower plate integrally formed in the lower surface of a folded radiating piece is formed by above components.Type: GrantFiled: May 27, 1999Date of Patent: July 10, 2001Assignee: Chaun-Choung Industrial Corp.Inventor: Dah-Chyi Kuo
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Patent number: 6253829Abstract: A process for manufacturing a heat sink, in which a plate-shaped base portion is formed by the diecasting method integrally with the one-end portions of a plurality of fins arrayed at a constant pitch and in parallel with each other.Type: GrantFiled: April 19, 2000Date of Patent: July 3, 2001Assignee: Fujikura Ltd.Inventors: Koichi Mashiko, Masataka Mochizuki, Kazuhiko Goto, Yuji Saito, Yoshihiro Nagaki
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Patent number: 6206080Abstract: An apparatus for die casting a rotor is disclosed, by which the die cast totors do not require reworking processes. An annular inner wall and an annular outer wall of a first mold are projected against an opposite surface of an intermediate die plate facing the movable die plate for inserting the inner wall and the outer wall into a sleeve. An annular first cavity is formed between the inner wall and the outer wall, and a plurality of sprues is penetrated from an upper surface of the first mold to an annular first cavity. A plurality of gates protrude from a bottom portion of the first cabity. Also, sizing bars inject high pressure water through spraying holes to clean the die plates.Type: GrantFiled: December 2, 1998Date of Patent: March 27, 2001Assignee: Daewoo Electronics Co., Ltd.Inventor: Yong-Gi Ji
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Patent number: 5937930Abstract: The invention relates to an apparatus for casting a conductor of a cage rotor of an induction motor. A rotor core (13) comprising a laminated steel sheets is housed in a recess portion of a casting mold, an upper end portion thereof is held by a holding portion (70) and molten metal is supplied into a plurality of slots formed in the rotor core, thereby forming a plurality of conductor rods and a pair of end rings connecting the ends of the conductor rods with one another. The holding portion (70) comprises a cup (72) and a cylinder (73), and an axial dimension of the cup (72) is selected in correspondence to an axial dimension of the rotor core (13) housed in the recess portion of the casting mold. Further, by using a double cylinder (77, 79) in the holding portion (70), a rotor having higher quality can be obtained. For this reason, the same conductor casting apparatus can be used for casting the conductor of the rotor having different axial lengths and qualities depending on specifications.Type: GrantFiled: February 9, 1998Date of Patent: August 17, 1999Assignee: Fanuc Ltd.Inventors: Kosei Nakamura, Yukio Katsuzawa, Yasuyuki Nakazawa
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Patent number: 5887643Abstract: A rotor core (12) of a squirrel-cage rotor of an induction motor is housed in a recess (14) of a mold (18) of a conductor casting apparatus (10). A composite cylinder device (68) is fixed on the upper side of the mold (18) or on the side remoter from the pouring gate thereof, and the rotor core 12 is held in a predetermined position in the recess 14 by one piston (70). The other piston (72) locally pressurizes a molten metal that fills an end-connector ring cavity (66) defined between the rotor core (12) and the recess (14) on the side remoter from the pouring gate.Type: GrantFiled: January 17, 1997Date of Patent: March 30, 1999Assignee: Fanuc LtdInventors: Kosei Nakamura, Yukio Katsuzawa, Minoru Kasama, Yasuyuki Nakazawa
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Patent number: 5771955Abstract: A plurality of inter-connected cores includes barrel cores (18). Bore liners (10) surround the barrel cores (18) and are fixed in relation thereto. A cylinder block mold core package (22) is assembled from the cores (14, 24, 26, 28). The liners (10) are heated while they are within the cylinder block mold core package (22) by induction heating. To prevent migration, a mechanical interlock is provided between each liner (10) and its associated barrel core (18).Type: GrantFiled: August 5, 1994Date of Patent: June 30, 1998Assignee: Ford Global Technologies, Inc.Inventors: Gary Dale Helgesen, Robert Gordon Rentschler, Thomas John Heater
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Patent number: 5730200Abstract: An apparatus for gripping and handling a casting core of the type used in the casting of metallic products and the like. The gripping apparatus includes a pair of gripping jaws which are adapted to enter an opening in the casting core and then be expanded to grip the inside of the opening with a predetermined or adjustable contact pressure. The jaws are also preferably adapted to the contour of the inside of the opening in a form-fitting manner, so as to avoid damage to the core.Type: GrantFiled: December 29, 1995Date of Patent: March 24, 1998Assignee: Adolf Hottinger Maschinenbau GmbHInventor: Werner Landua
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Patent number: 5660223Abstract: A vertical frame supports a rotary indexing table which carries a pair of vertical shot sleeves each having a shot piston with a depending shot piston rod. The shot sleeves are alternately indexed between a metal receiving station and a metal transfer station where a mold is supported above the table by a gate plate mounted on the frame. A hydraulic ejection cylinder and a substantially larger hydraulic shot cylinder are supported by the frame under the metal receiving and transfer stations, respectively, and laterally sliding couplings alternately connect the shot piston rods to the hydraulic cylinders when the table is indexed 180.degree.. Each shot piston and the gate plate form a biscuit which is retracted into the shot sleeve at the transfer station by the shot cylinder and is ejected at the receiving station by the ejection cylinder after the table and shot sleeves are indexed.Type: GrantFiled: November 20, 1995Date of Patent: August 26, 1997Assignee: THT Presses Inc.Inventors: Ted H. Thieman, Richard J. Kamm
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Patent number: 5607006Abstract: A method for casting metals around an article having a bore extending along a central axis and defined at least in part by an interior cylindrical wall portion utilizes a mandrel having a cylindrical exterior surface portion sized to be slidingly positioned in said bore in close relationship with said interior cylindrical wall portion. The mandrel has an annular groove in which is positioned a canted coil spring with a series of outer contact points extending radially outwardly beyond said cylindrical exterior surface portion. The article is moved onto the mandrel to compress the spring and deflect the outer contact points such that the spring imparts an outwardly directed force to the article interior cylindrical wall portion to provide frictional resistance between the spring, outer contact points and the interior cylindrical wall portion to retain the article on the mandrel while casting molten metal around the mandrel supported article to form a cast part.Type: GrantFiled: November 14, 1994Date of Patent: March 4, 1997Assignee: Doehler-Jarvis Technologies, Inc.Inventor: Byron W. Koch
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Patent number: 5562146Abstract: A method of forming a unitary heat sink metal body by supporting one end of each plurality of flat metal plates or fins in a row so that the plates are spaced and parallel and casting a base about the freely extending ends of the plates. More specifically, the base is formed by die casting. Apparatus for carrying out the above method is also provided which includes a fixed base and a support for supporting a plurality of flat metal plates or fins in spaced parallel relationship so that one end of each plate engages the fixed base and the opposite end of each plate extends freely from the support. The freely extending ends of the plates are positioned within the cavity of a mold such as a die cast mold. The cavity of the mold is filled with molten metal for filling the spaces between the freely extending ends of the plates and forming the base of the heat sink when the molten metal solidifies.Type: GrantFiled: February 24, 1995Date of Patent: October 8, 1996Assignee: Wakefield Engineering, Inc.Inventors: Ronald A. Harmon, Nanak C. Madan, Donald P. Tremblay
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Patent number: 5558151Abstract: A cylinder liner for an internal combustion engine is held onto a detachable mandrel portion of a die by a plurality of split-ring-type compression springs. A sliplock on the ends of the split-ring spring limits the extent to which the spring can open or close.Type: GrantFiled: December 18, 1995Date of Patent: September 24, 1996Assignee: General Motors CorporationInventors: Michael V. Gilbert, Bradley C. Menaugh
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Patent number: 5538067Abstract: A holding member (22) which can hold a predetermined axial-length laminated core member by pressing down both axial end faces thereof is used to hold a short laminated core member (24) and a spacing element (48) having a thickness generally equal to the difference between the axial lengths of those laminated core members. The spacing element is disposed at a position between one axial end face of the laminated core member (24) and a lid element (32) of the holding member (22). The laminated core member (24) and the spacing element (48) are both held by the holding member (22) and are introduced into the mold (20) to form a conductor portion integrally with a predetermined axial-length laminated core member held by the holding member (22). In this state, molten metal is poured into slots (38) of the laminated core member (24) and annular cavities (44, 46), and thus a conductor portion is formed integrally with the laminated core member (24) when the molten metal is set.Type: GrantFiled: September 20, 1994Date of Patent: July 23, 1996Assignee: Fanuc Ltd.Inventors: Kosei Nakamura, Yukio Katsuzawa, Michi Masuya, Junichi Nagai
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Patent number: 5509459Abstract: A process for forming pressure cast alumina tile reinforced aluminum alloy rmor in which a silver coated aluminum disc is first inserted into a mold assembly, the mold assembly includes a base plate, a hollow steel die with a removable steel liner located on the base plate, a plug disposed on the base plate within the die cavity, and a punch movably disposed within the die cavity, the aluminum disc being inserted within the die cavity over the plug. Next, an alumina tile preform is prepared by cutting a plurality of alumina tiles and weaving the tiles together with a stiff steel wire. The alumina tile preform is inserted over the silver coated aluminum disc in the cavity of mold assembly. The steel die, the plug and the disc are heated. The punch is also heated separately. A melt of molten aluminum is prepared and poured into the die cavity, completely covering the alumina tile preform. The heated punch is immediately driven into the cavity to apply pressure to the molten aluminum.Type: GrantFiled: September 28, 1994Date of Patent: April 23, 1996Assignee: The United States of America as represented by the Secretary of the NavyInventors: Amarnath P. Divecha, Subhash D. Karmarkar, Scott M. Hoover, James M. Kerr, William A. Ferrando
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Patent number: 5332026Abstract: An ingot having a predetermined amount of electrolytic copper and a small percentage of boron copper alloy is rapidly heated to about 2,100.degree. F. in a clay graphite crucible by induction coils surrounding the crucible. The crucible and the entire amount of molten copper are automatically transferred to a cavity defined within a shot cylinder above a vertically movable shot piston of a vertical die casting press. A shuttle moves a lower end ring mold and a stack of connected rotor laminations into a position above the shot cylinder, and the press moves an upper end ring mold downwardly to clamp the stack between the molds and against the cylinder. The molten copper is rapidly injected upwardly through gates within the lower mold and into end ring cavities within the molds and also through connecting aligned bar slots within the stack of laminations with a shot pressure of about 2250 psi.Type: GrantFiled: September 28, 1992Date of Patent: July 26, 1994Assignee: THT Presses Inc.Inventors: Ted H. Thieman, Richard J. Kamm
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Patent number: 5323840Abstract: The horizontal type casting machine is capable of facilitating installation of a water jacket core and providing sufficient fluidity of the molten metal without generation of gas defect in casting a water-cooled type cylinder block. In the horizontal type casting machine, a cavity for the cylinder block is oriented vertically in which a cylinder bore portion of the cylinder block is positioned up and a crank chamber is positioned down. The cavity is defined by a stationary die, a movable die and movable cores. A movable slide core is provided movable relative to the movable die. When the movable slide core is moved to its retracted position, large working space is provided for installing the water jacket core at a given position. By the retracted movement of the movable slide core, large working space can be provided, thereby facilitating installation of the water jacket core. Further, since the water jacket core is set in its suspended fashion, easy positioning of the water jacket core results.Type: GrantFiled: August 26, 1993Date of Patent: June 28, 1994Assignee: Ryobi Ltd.Inventors: Hirotake Usui, Yoshiaki Egoshi, Joji Umeda, Toru Komazaki
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Patent number: 5069266Abstract: A method and device for making a cylinder block includes a plurality of cylinder liners with flange portions respectively arranged side by side and extending in one direction. Each of the cylinder liners being casted together with a light metal to form a cylinder bore of an engine. The method includes the steps of disposing the cylinder liners within a cavity in a side by side relationship with one another with each of the cylinder liners being held by a core for forming the cylinder bore, forming a material holding section above the flange portions of the two cylinder liners adjacent to each other so as to communicate the two cylinder liners with each other therethrough, introducing a molten material of the light metal into the cavity for making the cylinder block, and removing a solidified material of the light metal in the material holding section. A high quality cylinder block product can thus be obtained.Type: GrantFiled: May 14, 1991Date of Patent: December 3, 1991Assignee: Mazda Motor CorporationInventors: Shigeki Nakatani, Takahiro Idemoto
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Patent number: 4774993Abstract: A device, configured as a double mold, for casting terminal bars (straps) and terminal poles onto the lugs of a completely assembled plate group for electric storage batteries ensures optimum attachment of all of the lugs (both polarities) to the molten bar lead if the heat exchange between the bar lead and the dipped volume of each negative or positive lug is identical. This requirement is met by causing the negative and positive casting molds, together with their contents, to form thermally equivalent sections or blocks, which are equalized if necessary, by changing the dimensions (thickness) of the mold's walls. When the lugs are made of lead or a lead alloy, such a double mold also makes it possible, during a subsequent two-stage cooling process, to first allow the terminal poles to solidify, simultaneously, and to then allow the terminal bars to solidify, simultaneously.Type: GrantFiled: May 19, 1987Date of Patent: October 4, 1988Assignee: Varta Batterie AktiengesellschaftInventors: Bernhard Kallup, Wolfgang Glittenberg, Christian Kubis, Gerolf Richter, Christian Ressel
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Patent number: 4687044Abstract: A centrifugal injection machine comprises a rotor arm bearing at each of a pair of free ends a pivotably mounted container. A holder which retains a multiplicity of workpieces is insertable into a capsule or cavity within each container. The rotary arm contains a reservoir associated with each container or liquifying a charge of material. Upon rotation of the machine at a high velocity, the liquified material is transferred from the reservoir to the container in a vacuum and is pressurized therein as a result of centripetal acceleration. Upon the termination of a predetermined interval, a trip mechanism is activated to rotate the containers so that the molten liquid which has not been injected under pressure into recesses in the workpieces is ejected or discharged from the containers. The containers rotate within a vacuum chamber which is depressurized prior to the centrifuge operation.Type: GrantFiled: May 3, 1985Date of Patent: August 18, 1987Assignee: Tam Ceramics, Inc.Inventor: Clarence L. Wallace
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Patent number: 4516626Abstract: A method and apparatus for producing a shaped composite article from a matrix material and a reinforcing material is disclosed wherein the composite article has predetermined physical and mechanical properties. As illustrated, the apparatus includes a matrix crucible (18) in which a matrix material is contained. A piston (30) is provided for maintaining and controlling the level of the matrix material (19) in the crucible (18) and for controlling the temperature of the matrix material by means of utilizing either a cooling coil (36) or a heating coil (40). A plurality of capillary tubes (26) are carried in a capillary plug (24) through which the reinforcing material is pulled during the process. Shape forming means includes a shape forming plate (42) having an opening (48) formed therein corresponding to the shape of the object being formed.Type: GrantFiled: September 17, 1982Date of Patent: May 14, 1985Inventor: Moysey Liberman
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Patent number: 4362205Abstract: A method for the die casting of end rings and conductor bars in rotors employing a die casting machine having a compensator mechanism comprising a compensator sleeve and a compensator for reciprocal movement along a first axis. A coaxially movable die plate closes off one end of the compensator sleeve to form a die cavity for casting. A plurality of lamination stacks, each held together by a removable stacking pin, are stored on an inclined loading rack positioned laterally on one side of the compensator mechanism. A few of these stacks roll down inclined planes into the compensator sleeves. The compensator pushes the stacks forward into abutment with the die plate and a charge of molten material is injected into the die cavity. The die plate then moves axially away from the compensator and a retriever moves perpendicular to the first axis to an unload position between the compensator sleeve and die plate.Type: GrantFiled: February 2, 1981Date of Patent: December 7, 1982Assignee: HPM CorporationInventors: James C. Cole, George F. Cronenwett
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Patent number: 4349959Abstract: A basket loader apparatus for a machine to cast commoning straps onto the positive and negative plate lugs of plate stacks used to form a multi-celled lead acid storage battery. As configured the apparatus is designed to hold a basket which contains said stacks and hold it during the casting operations. Prior to the start of said operation, the apparatus is further adapted to properly align the lugs for casting and further to enter the plates and the plastic separation which lie between them within the basket. The apparatus further includes vertical adjustment means so that plates of different size may be accommodated and vacuum cleaning means to remove fragments of lead sulfate paste and other foreign materials which might interfere with proper alignment of the plates within the basket.Type: GrantFiled: April 14, 1980Date of Patent: September 21, 1982Assignee: General Battery CorporationInventor: Todd A. Urban
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Patent number: 4289193Abstract: Method of connecting a battery plate to a battery strap or post in a mould 50 provided with a number of separate mould cavities 51 arranged on each side of a duct or channel 52 for receiving molten lead. Between each mould cavity 51 and the channel 52 is positioned a weir or barrier 60 which determines the level of lead in each cavity. Lead pumped into the channel 52 flows into the cavities 51 over the weirs 60, the level of lead in channel 52 then drops below the top of the weirs 60 so that the level of lead in the cavities 51 falls to the level of the top of the weirs 60. The lugs 22 of battery plates 23 are then dipped into the lead in the cavities and the lead solidifies to form finished straps or posts. During the moulding process the lead is maintained in a molten state using heaters 78 and the mould cavities are cooled with a flow of cooling water.Type: GrantFiled: June 25, 1979Date of Patent: September 15, 1981Inventor: Thomas B. Stamp
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Patent number: 4266597Abstract: A novel "cast-on" method and apparatus are disclosed wherein in the preferred embodiment only one major moving part is provided which is indexed through various positions to cast a group or element from a battery plate stack engaged thereby. In the preferred embodiment, a mold carriage block having a plurality of mold voids formed therethrough slidingly reciprocates along a base plate on which are defined fluxing (loading), casting and part-release positions. In the casting position, lead gravitationally siphons into the mold voids defined in the mold carriage through molten lead supply orifices defined in the base plate along which the carriage slides. Once the casting operation is completed, sliding the carriage out of the casting position effectively seals the molten lead supply orifices. The apparatus and method are particularly suited for use by a single operater who manually loads stacks into the apparatus and subsequently unloads completed groups or elements from the apparatus.Type: GrantFiled: June 11, 1979Date of Patent: May 12, 1981Assignee: General Battery CorporationInventor: William J. Eberle
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Patent number: 4260347Abstract: In the invention, an apparatus is designed for producing spacer frames for insulating glass window structures, made up of lengths of hollow molding joined together by male cornerpieces. Hollows and spaces at the corner joins are sealed or filled by injection of a sealing composition forced in by the use of a female injection head designed to take up a frame corner, and a driver for pushing the frame corner structure into the injection head. There is furthermore a work table for the frame parts in the working position on injection of the compound or sealant, and gripper structures for keeping the hollow molding lengths, forming the corner, in the desired position. At least one of the gripper structures is able to be moved towards the put-in male part of the cornerpiece after the hollow molding part has been gripped.Type: GrantFiled: March 25, 1980Date of Patent: April 7, 1981Assignee: Saint-Gobain VitrageInventors: Rolf Sawatzki, Heinz-G. Gubelius, Joachim Heienbrock, Friedrich Halberschmidt, Josef Audi, Norbert Schwarzenberg
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Patent number: 4252177Abstract: In cylindrical insert loading apparatus of the type wherein an insert transfer unit is reciprocated by a transfer device between stationary and movable metal molds of a die cast machine and an insert supply unit, the insert transfer unit comprises a movable frame and insert loading cylinders are mounted on the movable frame with their operating axes cross with each other. After the inserts have been supplied from an insert supply furnace to the operating ends of insert loading cylinders, the insert transfer unit is moved between the stationary and movable molds while maintaining horizontal attitude. The movable frame is moved in the axial direction of the die cast machine until the insert transfer unit collides against the movable metal mold to align the inserts with the insert receiving sections in the movable metal mold. Thereafter, insert loading cylinders are operated to load the inserts and the insert transfer unit is returned to the insert supply furnace.Type: GrantFiled: May 17, 1979Date of Patent: February 24, 1981Assignee: Ube Industries, Inc.Inventors: Toyoaki Ueno, Tatsuo Ishikawa
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Patent number: 4247074Abstract: This invention relates to a prefabricated casting mold for aluminothermically welding rail ends spaced apart by a gap while simultaneously welding shut a fishplate hole in the region of each rail end, comprising two mold halves which, when assembled, form a cavity adapted to enclose the rail ends and being so widened in the region of the rail web and in the longitudinal direction of the rails that the two fishplate holes are located within the cavity, a pair of riser channels in each mold half, at least one of the riser channels in each half issuing centrally into the rail base region of the casting mold cavity and having at least one means of communication with the casting mold cavity in the rail web region, and the other of the riser channels in each mold half communicating with the casting mold cavity in the vicinity of a fishplate hole.Type: GrantFiled: August 17, 1979Date of Patent: January 27, 1981Assignee: Elektro-Thermit GmbHInventors: Josef Stratmann, Wilfried Moring, Gerhard Skreba