Abstract: The invention relates to a device for producing cast parts, in a pressure method using a casting tool (20) which includes movably arranged lateral parts (4) with a base (1) that receives a lower part or a lower mold part (3) and a plate that has an upper part (7) or an upper mold part (5). At least the upper part (7) together with a removal plate (10) and the upper mold part (5) can be moved in the vertical direction (Z) relative to the standing surface of the casting tool (20) using at least one adjusting device (17), and the lateral parts (4) can likewise be moved in the horizontal direction (X) using the adjusting device and/or additional adjusting devices.

Abstract: A die casting machine includes a stationary die half, an ejector holder block, and die core pieces that extend through the ejector holder block, defining a die cavity when closed. An ejector box backstops the closed ejector holder block and die core pieces. Melt is injected into the die cavity. After a first dwell time, the ejector box is retracted away from the ejector holder block while a closing force is simultaneously applied to maintain the ejector holder block closed on the stationary die half, and the die core pieces are retracted out of the die cavity. After a second dwell time, the melt completely freezes and the ejector block is separated from the stationary die half, opening the die cavity from which the resulting die cast block can be retrieved.

Abstract: Wings are provided on mold components and linear ways are provided below these wings. A pad rides on each linear way below each wing. A force generator, such as a spring, is disposed between each wing and underlying pad. In this way the weight of the mold components is borne, at least in part, by the linear ways so that the weight on components that might otherwise sag is lessened.

Abstract: The die casting machine comprises a mold closing actuator capable of selectively inducing a closing pressure on first and second platens for forcing them towards a closed position in which their mold portions are pressed against each other along a parting line. An injection sleeve is movable relative to the mold portions between a distal position in which the injection sleeve and the mold portions are spaced apart; and an injection position in which the injection sleeve engages the mold portions at an inlet opening when the first and second platens are in their closed position. The injection sleeve applies a transverse contact pressure when it engages the mold portions. The closing pressure is unevenly distributed on the platens so as to compensate the transverse contact pressure to have a resulting effective molding pressure on the mold portions that is substantially evenly distributed across the parting line.

Abstract: Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

Abstract: A method for the production of a hollow body from die casting aluminum in a die casting machine with a die casting die having mould parts with a stationary mould part and with at least two movable mould parts. The movable mould parts are guided in at least one further movable mould part of the die, so that, in the closed position of the die, the movable mould parts are blocked at least by way of an interlock which is attached to the stationary mould part.

Abstract: A piston for an internal combustion engine includes a mostly linearly displaceable sleeve for forming at least one piston pin bore and at least one slider that can be displaced at least mostly linearly and diagonally to the sleeve for forming at least one recess under a ring zone of the piston. The sleeve and the slider are at least indirectly coupled, such that the sleeve at least partially carries the slider when displaced. A method for opening and/or closing a casting device for a piston for an internal combustion engine, wherein a mostly linearly displaceable sleeve at least partially carries a slider that can be displaced mostly linearly and diagonally to the sleeve.

Abstract: A positioning station supports a sand mold half while centering using two sets of moveable arms. A gripping structure having two inwardly facing pads are each mounted for rotation about a common axis on separate axles. The pads remain in a fixed angular relationship to one another throughout rotational movement. Each pad has plural individual compressible fingers and a fixed fulcrum structure pointing inwardly towards the opposite pad and adapted to grip a sand mold half by engaging the surface of the sand mold half. The gripping structure is lifted away from the platform sufficient to allow a second sand mold half to be placed on the platform and then the gripping structure is lowered to accurately mate the two mold halves.

Abstract: The present invention discloses a molding system, more particularly, a shrinking type molding system comprising an outer mold, an inner mold and a first pattern layer. An adjustable gap is formed between the outer mold and the inner mold to contain a work piece therein. Furthermore, the work piece with a pattern structure on the surface thereof can be formed by the first pattern layer. The difference between the present invention and the prior art is that the molding system of the present invention is capable of optionally or simultaneously forming the pattern structure on the inner surface or the outer surface of the work piece, so as to solve the long last problem that not all the surfaces of the work piece could have the pattern structure thereon in the prior art.

Abstract: A mold for production of cast parts, having two mold parts in the form of mold plates, which mold parts arc movable with respect to each other from an open position into a closed position, wherein the mold parts in their closed position define a mold cavity which may be filled with liquid casting compound and in their open position enable removal of a cast part which has solidified by at least partial cooling, and are lockable in their closed position by means of a locking device which joining the two mold parts so as to be releasable, and which mold parts may also be swung, wherewith in the closed position the locking device produces the locking of the mold plates with the stipulation that the locking pressure is maintained. The locking device has an energy storage means with a gas pressure spring for maintaining the closing pressure which presses the mold plates together after they have initially been pressed together.

Abstract: An apparatus for producing a piston for an internal combustion engine by casting, the piston having a cooling channel therein, the apparatus including a fixed die with an upwardly opened cavity in which a core serving to form the cooling channel is to be disposed, a moveable die moveably disposed relative to the fixed die in a vertical direction and including a predetermined engaging portion, a guide die including an engaging portion engageable with the fixed die and having a same shape as that of the engaging portion of the moveable die, and a core retaining mechanism disposed in the guide die to retain the core in a predetermined position.

Abstract: Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

Abstract: A die brace and method of use thereof for securing the relationship of one or more die tie bars and an associated back plate of a movable die core, such as a die core of a metal casting die. Embodiments of such a die brace generally include a collar that is adapted to fit over the die tie bar(s), a back plate bracket element that is adapted for affixation to a die core back plate, and a bracing leg that connects the collar to the bracket element.

Abstract: A die casting tool (1) of a die casting machine, includes a first mold (2) having a first and a second mold part (5, 6), which can be displaced in a linear manner to each other for closing and opening the mold and which form at least one casting chamber between each other, and including at least one casting runner (16), further includes an additional, second mold (3) having a third and a fourth mold part (7, 8), which can be displaced in a linear manner to each other in a parallel manner to the mold parts (5, 6) of the first mold (2) for closing and opening the mold, and which form at least one further casting chamber between each other, wherein a mold part (5, 6) of the first mold (2) and a mold part (7, 8) of the second mold (3) are disposed back-to-back and receive between each other an intermediate element (4), which is the casting runner (16).

Abstract: The invention relates to an apparatus for producing a die cast part having arc-shaped inside and/or outside contours.

Abstract: The object of the invention is to provide an apparatus for setting a core, a molding machine, and a method for setting a core where the configuration of the apparatus and the machine is simplified and the accuracy of the core-setting is high.

Abstract: Disclosed is a mold 10 for forming cast rods including: a segment assembly 12 including a plurality of segments 14 being placed side by side, and a plurality of cavities 26 extending along a longitudinal direction 16; and clamping means (18 to 21) for clamping the segment assembly 12 in directions orthogonal to the longitudinal direction 16. The mold 10 has one or more cavity-forming portions 28 each forming a part of one of the peripheral surfaces of the cavities 26. Each cavity 26 is formed by a combination of two or more segments 14, and at least one of the plurality of segments 14 has two or more cavity-forming portions 28.

Abstract: A casting die assembly which does not produce any burrs includes a stationary die and a movable die that are clamped in a condition in which a slide core is caused to move toward a center of a movable die, and a back surface of a protrusion of the slide core contacts a stopper section provided on a frame section. The stopper section is subjected to the pressure applied to the slide core during a casting operation. Since the stopper section is provided on part of the frame section, which is integrally formed on the periphery of the stationary die, the stopper section is not caused to retreat or deform by the casting pressure and as a result, the slide core is not moved and burrs are not produced.

Abstract: A metal molding machine includes a fixed mold and a movable mold, a fixed platen holding the fixed mold, an end frame coupled to the fixed platen by tie rods such that the end frame is fixedly mounted on a bed, a movable platen guided by the tie rods, the movable mold being held by the movable platen, and a rolling support mechanism supporting the movable platen. The rolling support mechanism includes a swingable arm, a wheel disposed on a portion of the swingable arm that is closer to the fixed platen and held in rolling contact with the bed, and a spring disposed on a portion of the swingable arm that is closer to the end frame. The spring is interposed between the swingable arm and a portion of the movable platen, for applying a resilient force in a direction so as to lower the wheel.

Abstract: A mold device produces cast parts, in particular cast parts of complex shape, such as engine blocks, for example with 2 to 8 cylinders arranged in a row, wherein the mold device can be used, in particular, in die casting machines. The mold device has both a movable clamping plate and a permanently fixed clamping plate with movable or permanently fixed mold halves arranged thereon, wherein a water jacket insert or contour insert is placed in the movable mold halves, and the contour insert (11) is movable linearly.

Abstract: An apparatus and method is provided for injection molding an ophthalmic lens mold section having an optical surface and a non-optical surface opposite the optical surface. The apparatus includes a non-optical tool assembly for forming the non-optical surface of the ophthalmic lens mold section. An optical tool assembly is in opposed relation to the non-optical tool assembly and together therewith forms a mold cavity for forming the ophthalmic lens mold section. In the preferred embodiment, the optical tool assembly includes a rotatably mounted core member and an optical insert removably secured the core member. The optical insert has an optical molding surface for forming an optical surface of the ophthalmic lens mold section opposite the non-optical surface thereof. A locking mechanism having, in a preferred embodiment, a locking pin selectively movable between a first position wherein the pin allows rotation of the core member and a second position wherein the pin prevents the core member from rotation.

Abstract: A mold clamping apparatus for a die casting machine is provided. The apparatus can include a base, a fixed die plate standing fixedly on an end of an injection side of the base and defining a cavity therein, and a moving die plate arranged so as to proceed and retract on the base facing the fixed die plate and defining a cavity therein. A first versatile main mold can be disposed in the cavity of the fixed die plate and adapted to receive an insert die. Further, a second versatile main mold can be disposed in the cavity of the moving die plate and adapted to receive an insert die.

Abstract: A press casting die able to change its female and male die cores, in which mainly a movable-side fixed plate of a die seat is provided behind a male-die recess with a plate receiving recess of a larger area, the plate receiving recess can be mounted therein with a changeable pressure bearing plate having thereon holes for insertion of pushing-out pins, the pressure bearing plate is abutted against by a pair of die-foot blocks in its rear to thereby have sufficient bearing capability to assure its durability for a high pressure in material injection. Therefore, when life of use of the die cavity is exhausted, only the female die core, the male die core and the pressure bearing plate are necessarily changed, thereby the cost of the die is largely reduced, and benefit of environmental conservation can be provided.

Abstract: A die-casting die having a plurality of laterally movable slides is provided with a plurality of hydraulic cylinders located and carried internally within the die and connected with the plurality of slides to move the slides between cavity-open and cavity-closed positions.

Abstract: The present invention provides a die plate and a mold clamping apparatus equipped with the die plate for a die casting machine and so on capable of reducing dimensions of die length as small as possible. A fixed die plate FXPL and a moving die plate MVPL of a mold clamping apparatus on a base BS place a versatile main mold inside, respectively. A pair of insert dies FINS and MINS is carried in to a mold opened space without disturbing tie bars TBU or TBD located in an upper portion or a side portion. The pair of insert dies are separated and fastened to each of the versatile main mold. The die length becomes zero or very small when the moving die plate positions at a mold closing position, and as the result dimension of the mold clamping apparatus in the direction of mold opening and closing can be shortened. Also, particularly the moving die plate can be avoided to tilt.

Abstract: A mold clamping apparatus for a die casting machine is provided. The apparatus can include a base, a fixed die plate standing fixedly on an end of an injection side of the base and defining a cavity therein, and a moving die plate arranged so as to proceed and retract on the base facing the fixed die plate and defining a cavity therein. A first versatile main mold can be disposed in the cavity of the fixed die plate and adapted to receive an insert die. Further, a second versatile main mold can be disposed in the cavity of the moving die plate and adapted to receive an insert die.

Abstract: A mold, or die is easily and conveniently maintainable, includes releasably retained parts and permits access and removal of mold parts or elements that may need maintenance, repair or replacement without removal of the mold or die from a die casting machine.

Abstract: The invention relates to a wall (100) of a casting die for casting a molten metal. Die walls comprising a front plate (110) with a pocket borehole (112) and a rear plate (120) with a transversal borehole (122) aligned with the pocket borehole, on the cold side of the die front plate, are known in prior art. The aim of the invention is prevent the entrance of cooling liquid from the transition region (115), between the front plate (110) and the rear plate (120), into the pocket borehole (112) or the transversal borehole (122). To this end, a sealing element (140) having a longitudinal borehole is arranged in the transition region (115) in such a way that the longitudinal borehole of the sealing element is at least approximately aligned with the transversal borehole (122) in the rear plate of the die and the pocket borehole (112) in the front plate of the die.

Abstract: A head face slide core of a die casting mold for a cylinder block includes: a first core die with a water jacket forming portion for forming a water jacket, a head bolt forming portion for forming a head bolt, and a bore pin for forming a cylinder bore provided on a front surface of the first core die; a second core die coupled to a rear surface of the first core die; a cylinder having a piston; a core holder coupled to a rear surface of the second core die and connected to the piston; and a bore pin return plate between the first and second core dies and connected to the bore pin.

Abstract: The preferred embodiment of the present invention is a die casting apparatus and method evidencing increased apparatus output including the ability of using multiple die tools. The invention includes an indexing assembly removably engaged with at least one die block assembly for transporting between four stations, including an injection station, a cooling station, an ejection station, and a recovery station. The injection station includes a frame, a clamp assembly attached to the frame for clamping and releasing the die block assembly, a shot sleeve assembly engaged with the die block assembly for receiving molten material, such as metal, from a furnace means and injecting the molten material into the die block assembly, and a shot cylinder releasably coupled with the shot sleeve assembly for controlling the injection of molten material.

Abstract: An injection-molding device is for manufacturing V-engine blocks, in particular an injection-molding machine with a fixed and moving mold half, wherein the moving mold frame contains sliders and ejectors, along with center sleeve sliders angularly arranged relative to each other and a supporting plate for locking the center sleeve slider. Therefore, the force is introduced perpendicular via the center sleeve sliders, and absorbed via the supporting plate or moving identification plate. The moving mold half is secured on a mounting frame.

Abstract: A clamping system provided with a fixed die plate, a movable die plate, a plurality of tie bars, half nuts able to be coupled with or release coupled parts of a plurality of tie bars, clamping cylinders accommodating pistons of a plurality of tie bars, position sensors detecting positions of pistons, a plurality of direction control valves connected to a plurality of clamping cylinders, and a control unit controlling the plurality of direction control valves so that a difference of movement amounts of pistons among the plurality of tie bars from the time of die contact to the time of the completion of clamping becomes within a predetermined permissible value based on detection results of the position sensors.

Abstract: A clamping apparatus having a simple configuration and capable of opening and closing dies and clamping the dies, which includes a base frame; a fixed die plate; a movable die plate; a rack fixed with respect to the base frame and extending in a die opening and closing direction; a pinion pivotally supported by the movable die plate and meshing with the rack; a motor provided in the movable die plate, driving and rotating the pinion, and moving the movable die plate toward the die opening and closing direction; a tie bar having a jointed portion; a joint portion provided on the movable die plate and capable of engaging and disengaging the jointed portion of the tie bar; and a clamping cylinder provided on the fixed die plate and imparting tension to the tie bar with the joint portion and the jointed portion jointed to generate clamping force.

Abstract: A water-jacket core and slab core for a V-block of an internal combustion engine are assembled into a jacket and slab sub-assembly and are placed on an apparatus for the automatic insertion of staples in the jacket and slab sub-assembly to thereby retain the water-jacket core and slab core together in the jacket and slab sub-assembly. The apparatus automatically positions four automatically operable staple guns so that each of the staples is inserted with one tine of each staple in the water-jacket core and the other tine of each staple in the slab core with the crown of each inserted staple lying across the interface between the assembled water-jacket core and slab core and retaining the water-jacket core and slab core together. As few as two staples per sub-assembly can be used to retain the water-jacket and slab core in their sub-assembly.

Abstract: A die clamping system enabling reduction of the size of a tie bar withdrawing mechanism, that is, a die clamping system provided with a fixed die plate, a moveable die plate, tie bars withdrawable from the fixed die plate, moveable parts engaging with the tie bars, withdrawal cylinders moving the moveable parts provided in the moveable die plate in a withdrawing direction, and a hook system engaging the moveable parts and the tie bars. When a second coupled part and a second coupling part are coupled, a drive mechanism moves said moveable die plate to a die opening direction and afterwards releases the coupling of the second coupled part and the second coupling part. When a coupling is formed by the hook system, the withdrawal cylinders move the moveable parts to a withdrawing direction.

Abstract: There is provided a mold clamping apparatus which has a space-saving apparatus construction and can easily carry out mold replacement.

Abstract: An apparatus for injection-molding products, comprising an injection mold (2) divisible into at least two parts (6, 8) such that consequently at least one mold cavity (14) is cleared, wherein on at least one part of the injection mold guiding means (22) are provided for a transfer device (4) for providing an insert in the mold cavity and/or for taking a product from the mold cavity.

Abstract: To provide a mold clamping apparatus that a new actuator is not necessary for a mold thickness adjustment and that the mold thickness adjustment can be performed at low cost. A mold clamping apparatus has a tie bar having a piston and a coupled groove, a cylinder for mold clamping that has the piston of the tie bar built in and that pressured driving liquid for generating mold clamping force is supplied, a half nut coupled with the tie bar releasably by meshing with the coupled groove, a position sensor detecting a position of a moving direction of the tie bar, a direction change valve changing a supply of the driving liquid between a first cylinder chamber and a second cylinder chamber, and a control apparatus positioning a position of the tie bar at a position that the half nut and the coupled groove are able to be meshed by controlling the direction change valve in response to the position of the tie bar detected by the position sensor.

Abstract: A mold, or die is easily and conveniently maintainable, includes releasably retained parts and permits access and removal of mold parts or elements that may need maintenance, repair or replacement without removal of the mold or die from a die casting machine.

Abstract: A direct-acting type diecasting machine having an inexpensive and simplified hydraulic circuit is provided, which includes: a mold clamping cylinder for clamping and opening/closing a mold in a direct-acting manner; a single two-way hydraulic pump driven by a driving motor for supplying hydraulic fluid to the mold clamping cylinder in two directions; a hydraulic circuit for driving the mold clamping cylinder by controlling supply of hydraulic fluid from the two-way hydraulic pump to the mold clamping cylinder and discharge of hydraulic fluid from the mold clamping cylinder which proceeds in accordance with movement of a piston of the mold clamping cylinder; and a hydraulic controller for controlling rotational speed of the driving motor associated with the two-way hydraulic pump in opening/closing the mold at high speed and controlling torque of the driving motor in clamping the mold.

Abstract: The invention provides a molding die in which a whole or a part of an exclusive portion forming a cavity can be swiftly changed while leaving a general portion in a molding machine. A fixed insert, a movable insert, a pressing plate and a slide core which correspond to an exclusive portion can be automatically attached to and detached from a fixed main die, a movable main die, a pressing rod and a slide holder which correspond to a general portion by an attaching and detaching mechanism. Further, the fixed insert, the movable insert, the pressing plate and the slide core can be integrated in a die close state by a connection mechanism.

Abstract: A safety block device for supporting a generally vertically movable component about a guide post of a press device. According to one embodiment of the invention, the safety block device includes a generally upright column (42) adapted to be disposed adjacent the guide post (18) and moveable between a retracted non-working position, wherein the column does not support the moveable component, and an extended working position, wherein the column is effective to support the moveable component and prevent movement thereof. The column includes an upper end portion and a lower end portion. According to one feature of the invention, the lower end portion of the column includes a generally rounded first portion (62a) and a generally second flat portion (62b) which is slightly offset with respect to the first portion.

Abstract: A die-clamping system has a die and a clamping device. The die includes a first engaging portion in a first predetermined shape. The die is transferred in a first direction from a first position toward a second position. The clamping device has a second engaging portion in a second predetermined shape that is complementary to the first predetermined shape. The second engaging portion of the clamping device at the second position completes engagement with the first engaging portion by the time when the die arrives at the second position in the first direction.

Abstract: The invention achieves a more effective die changing work, reduces a time required for performing die changing of work of a die, and improves an operational availability of a molding machine, in various kinds of molding dies. A die changing operation can be efficiently performed by drawing out an exclusive portion which is automatically attached to and detached from a general portion of a molding die, from the general portion by a feeding means and pressing the exclusive portion to the general portion. Further, the exclusive portion (an old insert) drawn out to a predetermined position from the general portion can be carried out to an outer side of a die casting machine by a carrying means, and another exclusive portion (a new insert) can be carried in to a predetermined position within the machine from the outer side thereof, within the machine in a die unclamp state.

Abstract: A molding machine for providing flaskless molds comprising a drag flask (4) and a cope flask (3) is provided with a core setter (40) for placing cores in upwardly facing cavities of a mold located in the drag flask (4). The core setter (40) comprises a core mask (45) with pockets (49) selectively operable to hold and release cores (50), said core mask being supported by a holder (55) that is pivotally journalled around a horizontal axis to swing between a core-releasing position and a core-loading position. The core mask (45) faces downwardly towards the mold when it is in the core-releasing position and faces laterally away from said mold when it is in the core-loading position. The drag flask (4) is arranged to be movable in a substantially horizontal direction to and from a core-setting position directly under the core mask (45) in its core-releasing position. The drag flask (4) is arranged to be movable upwards to and downwards from the core mask (45) when it is in the core-setting position.

Abstract: A core box assembly for casting a crankshaft. The core box assembly comprises axially aligned cores that define different axial portions of a cavity that receives molten metal to cast the crankshaft. Oil gallery cores are placed in the core box assembly to form as-cast oil galleries in the crankshaft. Heavy metal inserts are held by sand cores disposed in the portions of the cavity that form the counterweights of the crankshaft.

Abstract: A multiple-slide die-casting machine is equipped with improved mechanical structure and unique injection control system to improve the quality of molded products, to achieve flash free castings of improved surface finish. The clamping assemblies are mounted on one side of a base plate of the machine for applying clamping force to the mold sections in a preloaded state. A reinforcement ring interconnects the clamping assemblies to inhibit deflection of the base plate and the brackets which support the clamping assemblies so that an accurate parting line between the contacting surfaces of mold sections is insured.

Abstract: Die opening apparatus (50) of a die-casting system (10) is operable to open a die (D1, D2). A first cylinder (51) may perform an initial die opening operation and a second cylinder (55) may perform a subsequent die opening operation. The thrust generated by the first cylinder is preferably directly transmitted to the die in a die opening direction, optionally via a push pin (52).

Abstract: A multiple-slide die-casting machine is equipped with improved mechanical structure and unique injection control system to improve the quality of molded products, to achieve flash free castings of improved surface finish. The clamping assemblies are mounted on one side of a base plate of the machine for applying clamping force to the mold sections in a preloaded state. A reinforcement ring interconnects the clamping assemblies to inhibit deflection of the base plate and the brackets which support the clamping assemblies so that an accurate parting line between the contacting surfaces of mold sections is insured.

Abstract: A die for die-casting a V-block for an internal combustion engine may be operated by a wide range of die-casting machines, including those with inadequate capacity to operate the normally heavy dies for large cast parts. Such a die includes, in addition to a stationary die element for the stationary platen of a die-casting machine, only a single movable die element carried by the tie bars and slides of a die-casting machine and carrying the cylinder-forming die core pieces, means for locking the die core pieces in their extended cylinder-forming positions, and the plurality of cavity-forming slides.