Abstract: A precision investment casting ceramic mold of the self-casting type is made as a unitary mold by providing separately a pattern for a wax charge-holding assembly and a pattern for a wax article casting assembly, each including an alignment portion. The two patterns are secured together at the alignment portions and are supported and located one with respect to the other by a plurality of supporting and locating members. The assembled patterns then are used in the conventional manner to make a ceramic casting mold.

Abstract: A method and apparatus is disclosed for conditioning a charge of molten cast iron, which would normally solidify with a flake graphite structure, to produce partial or total spheroidal graphite cast iron. In addition, the method and apparatus can be used to further condition a partially conditioned cast iron to yield a partial or fully spheroidal graphite cast iron. A recess is provided in the metal flow system (within or without the mold system) leading to the casting cavity or cavities. The recess has a shape and cross-section (taken in directions normal to the direction of flow of the molten charge) such that the spheroidizing agent dissolves uniformly when the molten iron flows over it to achieve unprecedented homogeneity. A dense solid unitary block of spheroidizing or nodularizing agent, substantially devoid of MgO interiorly thereof, is typically snugly fitted in said recess and mates with the side walls and bottom of said recess.

Abstract: In an iron molding process and in a mold for carrying out the process, in which the mold is at least locally coated with tellurium or bismuth to promote the production of a white iron structure there is included in the coating a mineral substance such as a clay containing water which is loosely chemically combined, or a substance containing hydroxyl groups, the water or each hydroxyl group being chemically combined tightly enough so that it withstands the heat involved in drying of the mold but is liberated on contact with the molten iron.

Abstract: A method for producing a reduced-pressure shaped mould comprises the steps of placing a pattern having gas-permeable orifices on a surface plate and adhering a coating film that is soluble in a solvent to the pattern by suction through the orifices. A flask having evacuating means is then placed on the surface plate on top of the film and the space portion defined by the film and the flask is filled with solid particles containing no caking agent which serves as a mould material. The mould material and flask are covered with an air-tight sheet and the evacuating means of the flask is actuated while that of the surface plate is released so that the sheet and coating film adhere to the upper and low surfaces respectively of the mould material by suction. The pattern and surface plate are then separated from the flask and a solution containing caking agent dissolved in the solvent is applied to the coating film which is adhered to the surface of a cavity formed at the lower surface of the mould material.

Abstract: In an iron molding process and in a mold for carrying out the process, in which the mold is at least locally coated with tellurium or bismuth to promote the production of a white iron structure there is included in the coating a water-bearing substance in which the water is loosely chemically combined tightly enough so that it withstands the heat involved in drying of the mold but is liberated on contact with the molten iron.

Abstract: An investment casting method for making a desired casting of a relatively large size by the use of a mold of one-piece construction within close dimensions, which comprises preparing a thermally fusible pattern which is a replica of the desired casting, forming a refractory investment enveloping the thermally fusible pattern, melting the thermally fusible pattern out of the investment leaving a cavity in the refractory investment, and heating the investment to provide a rigid ceramic mold of one-piece construction. Melting of the thermally fusible pattern out of the investment is carried out in contact with a vaporized organic solvent without causing the thermally fusible pattern to thermally expand which may otherwise result in formation of cracks in the refractory, investment, that is, mold.

Abstract: Solid particulate materials are bonded together to form a foundry mold or core byI. forming a mixture of the particles and an anaerobically-curing adhesive and moulding the mixture to the desired shape, andIi. causing the adhesive to cure and bond the particles together by maintaining the shaped article in a substantially oxygen-free environment.The anaerobic adhesive may comprise, as monomer, an ester of an acrylic acid, with a hydroperoxide or peroxide as a polymerization catalyst, and the oxygen-free environment may be produced by displacing air with nitrogen or other inert gas or vapor.The method described is particularly suited for the production of foundry moulds and cores from sand or other particulate material.

Abstract: Apparatus for molding, by inoculation, cast iron parts requiring a spheroidal graphite texture, includes a mold containing the impression of the item to be cast and a treatment chamber, situated within the inlet channel of the mold, which opens into the impression of the part. The chamber contains the necessary inoculant for the casting of parts, and the volume of the chamber is equal to the sum of the volumes of the part being cast and the deadhead. The chamber is closed off from the impression portion of the mold by means of a temporary plug which is capable of being destroyed by means of the combined action of the temperature and pressure of the molten metal, the inoculation being performed within this chamber during the time necessary for the destruction of the temporary plug.