Utilizing Roll Couple Mold Patents (Class 164/480)
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Patent number: 6896033Abstract: Dimples, preferably 40 to 200 ?m in average depth and 0.5 to 3 mm in diameter of circle equivalent, are formed on the peripheral surface of a cooling drum, adjacent to each other at the rims of the dimples; and fine humps (preferably, fine humps 1 to 50 ?m in height and 5 to 200 ?m in diameter of circle equivalent on the surfaces of the dimples and/or fine humps 1 to 50 ?m in height and 30 to 200 ?m in diameter of circle equivalent at the rims of the dimples), fine holes (preferably, fine holes 5 ?m or more in depth and 10 to 200 ?m in diameter of circle equivalent), or fine unevenness (preferably, fine unevenness 1 to 50 ?m in average depth and 10 to 200 ?m in diameter of circle equivalent) are formed at the rims and/or on the indented surfaces of said dimples.Type: GrantFiled: May 11, 2001Date of Patent: May 24, 2005Assignee: Nippon Steel CorporationInventors: Hideaki Yamamura, Naoya Hamada, Tadahiro Izu, Yasushi Kurisu, Isao Suichi, Masafumi Miyazaki, Kazumi Seki, Eiichi Takeuchi, Mamoru Yamada, Hideki Oka, Yasuo Maruki, Eiichiro Ishimaru, Mitsuru Nakayama
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Patent number: 6886623Abstract: An apparatus for casting metal strip in which molten metal is applied to a casting roll the surface of which is cleaned by a cleaning brush device comprising a main brush extending across the roll surface by sweeper brush actuator 28A and a sweeper brush extending across the roll and capable of tangentially engaging the peripheral longitudinal roll surface in advance of the main brushing device. Both brushes are mounted on mounting frames moveable to bring the main and sweeper brushes into contact with the casting roll. The sweeper brush is independently moveable on the frame by operation of an sweeper brush actuator to move the sweeper brush into engagement with the surface of the casting roll near the start and end of the casting run and the main brush actuator to move the main brush into engagement with the peripheral longitudinal surface of the casting roll during normal casting operation.Type: GrantFiled: October 19, 2001Date of Patent: May 3, 2005Assignee: Castrip LLCInventors: Heiji Kato, John Andrew Fish, Wayne Russell
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Patent number: 6883585Abstract: Crystallizer comprising two crystallizer rollers disposed substantially parallel to each other to define a meniscus of liquid steel arriving from a tundish. The crystallizer rollers are provided inside with cooling means and are able to rotate in opposite directions to convey the liquid steel downwards while it is solidifying in contact with the crystallizer rollers. The cooling means comprise a plurality of holes disposed in proximity with the peripheral surface of each crystallizer roller and inside which a cooling liquid is able to circulate. The cooling liquid flows through at least some of the holes in the opposite direction with respect to the remaining holes.Type: GrantFiled: May 27, 2002Date of Patent: April 26, 2005Assignee: Danieli & C. Officine Meccaniche SpAInventors: Alfredo Poloni, Nuredin Kapaj
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Patent number: 6868895Abstract: In a method of manufacturing a plurality of coil-shaped thin cast strips while molten metal r is being supplied to the molten metal pool 3 formed by a pair of cooling drums 1, 1 and a pair of side dams, when a casting operation corresponding to one coil of the coil-shaped thin cast strip has been completed, gas is made to blow from the gas nozzles 7b toward the scum s floating on the molten metal, so that the scum s drifts, due to the gas flow to one meniscus m2, and the thus drifted scum is attached to a surface of the cast strip and circumferential faces of the cooling drums and is then discharged from the molten metal pool.Type: GrantFiled: April 15, 2002Date of Patent: March 22, 2005Assignee: Nippon Steel CorporationInventors: Tadahiro Izu, Takashi Arai, Mamoru Yamada
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Patent number: 6860317Abstract: Disclosed are a method and an apparatus for producing a uranium foil with fine crystalline granules by forming the foil by the gravitational dropping of molten uranium or uranium alloy and rapidly cooling the foil by the contact with cooling rolls, and a foil produced thereby. In accordance with the present invention, a high-purity and high-quality uranium foil with an isotropic structure and fine crystalline granules is easily produced via a simple process without requiring hot rolling and heat treatment processes. The surface of the foil is prevented from oxidizing and residual stress is not imparted to the foil. The productivity and the economic efficiency of the foil are improved.Type: GrantFiled: March 24, 2003Date of Patent: March 1, 2005Assignee: Korea Atomic Energy Research InstituteInventors: Chang-Kyu Kim, Ki-Hwan Kim, Seok-Jin Oh, Se-Jung Jang, Eung-Soo Kim
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Patent number: 6843304Abstract: The present invention relates to a ceramic plate material for side dams of a twin-drum strip caster, the ceramic plate material containing Al of 9 mass % or more in terms of Al equivalent and having the properties of; bending strength at room temperature of not less than 120 MPa, bending strength at 1,000° C. of not less than 65 MPa, hardness (Hv) of 50 to 350, fracture toughness KIC at 1,000° C. of not less than 1 MPa·m1/2, thermal conductivity in the temperature range from room temperature to 1,000° C. of not more than 8 W/(m·K), thermal shock resistance index R? of not less than 800 W/m, and wettability with molten steel (contact angle ?) of not less than 120°: and allows molten stainless steel to be continuously cast for a long period of time.Type: GrantFiled: May 17, 2001Date of Patent: January 18, 2005Assignee: Nippon Steel CorporationInventors: Tomohide Takeuchi, Koji Kono, Kiyoshi Sawano
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Patent number: 6837301Abstract: Twin roll strip caster comprising parallel casting rolls one of which is mounted on moveable roll supports which allow it to move bodily toward and away from the other roll. A pair of roll biasing units comprising compression act on roll supports to bias the moving roll toward the other roll. Biasing units comprise compression springs acting on roll supports through thrust transmission structures and thrust reaction structures. The positions of thrust reaction structures are set by hydraulic cylinder units operable to vary the position of each reaction structure to replicate movements of the respective thrust transmission structure so as to maintain a constant compression of the biasing springs regardless of lateral movements of the roll supports.Type: GrantFiled: March 22, 2002Date of Patent: January 4, 2005Assignee: Castrip LLCInventors: Nikolco S. Nikolovski, Harold Roland Kaul
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Publication number: 20040256079Abstract: Present invention concerns a method for making fine-grained, formable aluminium alloy strips containing (by weight) essentially between 0.5-6.5% Mg, 0-0.50% Si, 0-0.60% Fe, 0-1.2% Mn, 0-0.50% Cr, by twin-roll casting to a thickness ranging between 4 and 6.5 mm and cold rolling the strips to an intermediate gauge and reroll annealing the intermediate gauge material. The reroll-annealed material is then cold rolled to a final sheet gauge followed by a final recrystallizing or back annealing. The combination of controlled casting parameters, controlled amounts of Fe, Si, Mn, Cr and Mg and reroll and final annealing temperatures results in an improved sheet product in terms of finer grain size, higher elongation and formability, age softening and better corrosion resistance. Homogenization may be performed at 420° C. to 550° C. for a period of 4 to 15 hours and recrystallization is performed at 280° C. to 375° C. for a period of not less than 4 hours and not more than 8 hours.Type: ApplicationFiled: August 16, 2004Publication date: December 23, 2004Inventors: Soner A. Akkurt, Murat Dundar
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Publication number: 20040244939Abstract: The invention concerns a method for producing a metal strip, whereby molten metal is continuously poured between two casting rolls (1, 2) of a strip casting machine with rolls. Above the molten bath (4) and respectively proximate to the molten bath (5)/casting rolls (1, 2) transition surface a rotating magnetic field is produced which generates, in the molten metal, local turbulent flows, so that a surface current is formed in said molten metal, which surface current is directed by the casting rolls (1, 2) towards the central plane (E) of the molten bath (4), that is towards the plane for output of the metal strip (8), thereby enabling to largely prevent supernatant impurities at the surface of the molten bath and oxides located on the surface of the rolls from being deposited, and the molten metal particles from being prematurely solidified.Type: ApplicationFiled: March 9, 2004Publication date: December 9, 2004Inventors: Heinrich Marti, Jacques Barbe, Dominique Salathe, Alfred Koch
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Publication number: 20040244940Abstract: A twin roll casting machine that can reduce an amount of inert gas supplied. A duct is upwardly urged by cylinders to compress resilient sealing members respectively between a flange on a casting module and an upper flange on the duct and between a lower flange on the duct and a lower surface on a peripheral edge of an upper-end opening of an enclosure to maintain air-tightness of connections between the casting module and the duct and between the duct and the enclosure. A scrap box is moved upward by jacks to make a lower edge of a partition plate of an upper sealing member on the enclosure penetrate into the sealing material stored in a groove on the scrap box to maintain air-tightness of a connection between the scrap box and the enclosure.Type: ApplicationFiled: April 8, 2004Publication date: December 9, 2004Inventors: Isamu Nakayama, Katsumi Nakayama
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Patent number: 6820680Abstract: Start up method for initiating casting of metal strip in a twin roll caster comprising parallel casting rolls. A casting pool of molten metal is supported on the casting rolls and confined at the ends of the rolls by side closure plates and the rolls are rotated to deliver cast trip downwardly from the nip between them. One roll is continuously biased laterally toward the other roll either by spring biasing units or by hydraulic biasing units. On start up the gap between rolls is set so as to be less than the thickness of the strip to be cast and the rolls are rotated at such speed that on pouring of molten metal to initiate casting strip is produced to a thickness which is greater than the initial gap between the rolls thereby to cause the biased roll to move bodily away from the other roll to increase the gap between the rolls to accommodate the thickness of the cast strip. This allows initiation of casting without the need for introduction of a dummy bar between the rolls.Type: GrantFiled: March 13, 2002Date of Patent: November 23, 2004Assignee: Castrip, LLCInventors: Hisahiko Fukase, Shiro Osada
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Publication number: 20040216861Abstract: In a method for the continuous casting of a thin metal strip according to the two-roll method, metal melt is cast into a casting gap formed by two casting rolls of the thickness of the metal strip to be cast, under formation of a melting bath.Type: ApplicationFiled: June 1, 2004Publication date: November 4, 2004Applicant: VOEST-ALPINE Industrieanlagenbau GmbH & Co.Inventors: Kurt Etzelsdorfer, Gerald Hohenbichler, Christian Chimani, Gerhard F. Hubmer, Dietmar Auzinger
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Publication number: 20040206471Abstract: A method of producing steel strip by continuous casting and a twin roll caster in which a scrap receptacle is provided for collecting scrap. The scrap receptacle is positioned in a scrap receiving position and may be changed out as desired with a replacement receptacle with little or no interruption to casting operations. In the receiving position the scrap receptacle may form a part of a sealed casting enclosure. The scrap receptacle may be monitored by a sensor to help determine when it is desirable to replace the receptacle with the replacement receptacle.Type: ApplicationFiled: April 18, 2003Publication date: October 21, 2004Inventors: Walter N. Blejde, Rama Ballav Mahapatra
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Publication number: 20040177945Abstract: A method of producing strip comprising the steps of assembling a pair of casting rolls with a nip between them, introducing between the casting rolls to form a casting pool of molten carbon steel having a total oxygen content of at least 70 ppm usually less than 250 ppm, and a free oxygen content 20 and 60 ppm, counter rotating the casting rolls, solidifying the molten steel on the rolls to form metal shells with levels of oxide inclusions reflected by the total oxygen content of the molten steel, and forming thin steel strip through the nip between the casting rolls from the solidified shells. The molten steel may have a total oxygen content is at least 100 ppm and the free oxygen content may be between 30 and 50 ppm. A unique steel strip may be obtained using the method having ductile properties.Type: ApplicationFiled: January 21, 2004Publication date: September 16, 2004Inventors: Walter N. Blejde, Rama Ballav Mahapatra, Lazar Strezov
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Publication number: 20040177944Abstract: A method of producing cast steel strip having low surface roughness and low porosity by casting with molten steel having a total oxygen content of at least about 70 ppm and a free oxygen content between 20 and 60 ppm, and a temperature that allows a majority of any oxide inclusions to be in a liquidus state. The total oxygen content may be at least 100 ppm and the the free oxygen content between 30 and 50 ppm. The steel strip produced by the method may have a per unit area density of at least about 120 oxide inclusions per square millimeter to a depth of about 2 microns from the strip surface.Type: ApplicationFiled: January 21, 2004Publication date: September 16, 2004Inventors: Walter N. Blejde, Rama Mahapatra
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Patent number: 6776218Abstract: A twin roll caster (11) produces thin steel strip (12) which passes through a first enclosure (37) to a pinch roll stand (14) including pinch rolls (50) through which the strip passes into a second enclosure (61). The strip passes horizontally through enclosure (61) to an in-line hot rolling mill (16) which closes the exit end of enclosure (61) and hot rolls the strip as it exits that enclosure. Enclosures (37) and (61) are sealed against ingress of atmospheric air and both maintain oxygen levels less than the surrounding atmosphere to reduce formation of scale on the strip. The second chamber (61) is fitted with water spray nozzles (67, 68) operable to spray fine mist of water droplets onto the upper face of the strip as it passes through that enclosure thereby to generate steam producing a superatmospheric pressure within the enclosure preventing ingress of atmospheric air.Type: GrantFiled: April 12, 2002Date of Patent: August 17, 2004Assignee: Castrip LLPInventors: Andrew Glutz, Graham Minter
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Publication number: 20040144520Abstract: Crystallizer (10) comprising two crystallizer rollers (11, 12) disposed substantially parallel to each other to define a meniscus (18) of liquid steel arriving from a tundish (13). The crystallizer rollers (11, 12) are provided inside with cooling means and are able to rotate in opposite directions to convey the liquid steel downwards while it is solidifying in contact with the crystallizer rollers (11, 12). The cooling means comprise a plurality of holes (21) disposed in proximity with the peripheral surface of each crystallizer roller (11, 12) and inside which a cooling liquid is able to circulate. The cooling liquid flows through at least some of the holes (21a) in the opposite direction with respect to the remaining holes (21b).Type: ApplicationFiled: November 24, 2003Publication date: July 29, 2004Inventors: Alfredo Poloni, Nuredin Kapaj
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Publication number: 20040144519Abstract: A method of casting low carbon steel strip having inclusions is provided. A molten steel having a slag of iron, manganese, silicon and aluminum oxides is formed and passed between a pair of casting rolls to form the steel strip having MnO.SiO2.Al2O3 inclusions, the inclusions having a desired ratio of MnO/SiO2.Type: ApplicationFiled: May 12, 2003Publication date: July 29, 2004Inventors: Walter N. Blejde, Rama Ballav Mahapatra
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Publication number: 20040144518Abstract: A method of producing cast steel strip having low surface roughness and low porosity by casting with molten steel having a total oxygen content of at least about 100 ppm and a temperature that allows a majority of any oxide inclusions to be in a liquidus state. The steel strip produced by the method may have a per unit area density of at least about 120 oxide inclusions per square millimeter to a depth of about 2 microns from the strip surface.Type: ApplicationFiled: January 24, 2003Publication date: July 29, 2004Inventors: Walter N. Blejde, Rama Mahapatra
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Patent number: 6763878Abstract: The invention relates to a strip-casting machine for producing a metal strip. Said strip-casting machine consists of a pair of casting rolls (2, 3) arranged in side-by-side parallel relation, two small faces (4) and a machine tool table (5) that supports the two casting rolls (2, 3). Said small faces (4) can be exchanged by means of a small face exchanging device. The aim of the invention is to reduce the change-over time between two castings, to improve positioning of the small faces and to heat them until start of the casting process while improving the accessibility of the casting rolls for an exchange thereof and while further allowing an optimum inerting of the plant. To this end, the small face exchanging device is configured as a support element, especially as a support arm (9) for one small face (4).Type: GrantFiled: June 12, 2002Date of Patent: July 20, 2004Assignees: SMS Demag AG and Main, Management Inspiration AGInventors: Heinrich Marti, Jacques Barbé
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Publication number: 20040129406Abstract: In a method of manufacturing a plurality of coil-shaped thin cast strips while molten metal r is being supplied to the molten metal pool 3 formed by a pair of cooling drums 1, 1 and a pair of side dams, when a casting operation corresponding to one coil of the coil-shaped thin cast strip has been completed, gas is made to blow from the gas nozzles 7b toward the scum s floating on the molten metal, so that the scum s drifts, due to the gas flow to one meniscus m2, and the thus drifted scum is attached to a surface of the cast strip and circumferential faces of the cooling drums and is then discharged from the molten metal pool.Type: ApplicationFiled: October 15, 2003Publication date: July 8, 2004Inventors: Tadahiro Izu, Takashi Arai
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Publication number: 20040123973Abstract: Roll caster (11) produces thin steel strip (12) formed on casting surfaces (22A) of casting roll (22) that passes through first enclosure (37) adjacent casting roll surfaces (22A) and, optionally, thereafter second enclosure (61). Enclosure (37) and/or enclosure (61) may be fitted with spray nozzles (71,72) and/or (67, 68) operable to spray fine water mist adjacent strip (12) to produce hydrogen gas in enclosure (37) while tending to avoid liquid water contact with steel strip (12) and casting surfaces (22A). If hydrogen gas is produced only in enclosure (61), the two enclosures (37, 61) are interconnected so that gas can flow from enclosure (61) to enclosure (37). Enclosure (37) and, if present, enclosure (61) are sealed to maintain positive pressure and oxygen levels less than the surrounding atmosphere, and with the presence of hydrogen gas, reduce formation of scale on the strip in enclosure (37) and, if present, enclosure (61).Type: ApplicationFiled: April 11, 2003Publication date: July 1, 2004Inventors: Walter N. Blejde, Andrew Glutz
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Publication number: 20040123971Abstract: Device (10) to discharge liquid steel from a container (12) to a crystallizer (11) with rollers (31, 32), formed by a discharge element (13) arranged between the container (12) and the rollers (31, 32), wherein the discharge element (13) is shaped so as to define a main tank (15) provided with vertical intermediate walls (16, 18) which define a central compartment (19) into which the liquid steel is able to be cast from the container (12). Lateral walls (20, 21) define two lateral compartments (22, 23) communicating with the central compartment (19) by means of apertures (25) made in the lower part of the vertical intermediate walls (16, 18). On the bottom wall (27) of the discharge element (13), between the intermediate walls (16, 18) and the lateral walls (20, 21), discharge apertures (29) are provided through which the cast steel is able to flow downwards. Moreover guide elements (30) are provided at the sides of the discharge apertures (29).Type: ApplicationFiled: October 15, 2003Publication date: July 1, 2004Inventors: Alfredo Poloni, Nuredin Kapaj
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Publication number: 20040108093Abstract: Apparatus and method for casting metal strip by controlling the distance between the confining side plates confining the casting pool and the outer nozzle ends of discrete nozzle pieces of the delivery nozzle delivering the molten melt. The nozzle pieces defining the outer nozzle ends may be moved and control separately from the position of the confining plates, or with the position of the confining plates, by a nozzle delivery drive. The distance between the outer nozzle ends and the confining plates may be set before casting and maintained during casting with wear and thermal expansion of the confining plates, nozzle pieces, or both, or varied during the casting operation, to inhibit the formation of skulls in the casting pool and the formation of “snake eggs” in the cast strip.Type: ApplicationFiled: July 7, 2003Publication date: June 10, 2004Inventors: John Andrew Fish, Heiji Kato
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Publication number: 20040104006Abstract: Method to shear a strip (15) during the casting step, wherein the casting speed is increased, with respect to a speed of a stationary regime, maintaining the thickness of said cast strip (15) constant to the value corresponding to the speed of a stationary regime, in order to determine the formation of a liquid core (16) which determines the re-melting of the adjacent skin and the breakage of the strip (15) due to the weight of the part of the strip (15a) located under the liquid core (16).Type: ApplicationFiled: September 24, 2003Publication date: June 3, 2004Inventors: Alfredo Poloni, Nuredin Kapaj
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Patent number: 6739382Abstract: With a device for a lateral containment of liquid steel between two crystallizing rolls of a casting machine for a steel strip, comprising a refractory skid (4) and a thrust unit (37) for the skid (4). there are provided at least 3 spaced steel plates (P1, Pi, Pi+1, . . . Pn) successively arranged between the skid (4) and a thrust unit (37) and interconnected by means of fixing elements (12) in a staggered arrangement to optimize the contact conditions between the containing plates and the side faces of the corresponding rolls and to ensure excellent uniform pressure distribution on these plates in sliding contact with the rolls allowing the plates to adapt well to the reference surface of the rolls or working conditions. Each fixing element (12) that connects the plate (Pi) to next plate (Pi+1) has associated thereto at least one pair of fixing elements (12) connecting the next plate (Pi+1) to the following next plate (PI+2).Type: GrantFiled: August 28, 2002Date of Patent: May 25, 2004Assignee: Danieli & C. Officine Meccaniche S.p.A.Inventors: Andrea De Luca, Nuredin Kapaj, Alfredo Poloni, Andrea Bonera
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Patent number: 6739384Abstract: A method for continuously casting grain oriented electrical steel is disclosed. This method utilizes a controlled rapid cooling step, such as one using a water spray, to control the grain orientation in the finished product. The product formed not only has the appropriate grain orientation but also has good physical properties, for example, minimized cracking. In this process, after a continuously cast electrical steel strip is formed, the strip undergoes an initial secondary cooling to from about 1150 to about 1250° C., and finally undergoes a rapid secondary cooling (for example, by water spray) at a rate of from about 65° C./second to about 150° C./second to a temperature of no greater than about 950° C.Type: GrantFiled: September 13, 2002Date of Patent: May 25, 2004Assignee: AK Properties, Inc.Inventors: Jerry W. Schoen, Robert S. Williams, Glenn S. Huppi
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Patent number: 6739383Abstract: The invention concerns a method for continuously casting an austenitic stainless steel strip with a thickness not more than 10 mm, directly from liquid metal, between two cooled horizontal rolls, characterised in that: said steel composition in weight proportions comprises: %C≦0.08%; %Si≦1; %P≦0.04; %Mn≦2; %Cr between 17 and 20; %Ni between 8 and 10.5; %S between 0.007 and 0.040; the rest being iron and the impurities resulting from preparation; the ratio Creq/Nieq ranges between 1.55 and 1.90 with: Creq(%)=%Cr+1.37 %Mo+1.5 %Si+2%Nb+3 %Ti; Nieq(%)=%Ni+0.31 %Mn+22 %C+14.2 %N+Cu; the surface of the rolls comprises contiguous dimples with more or less circular or elliptical cross-section, of diameter between 100 and 1500 &mgr;m and depth between 20 and 150 &mgr;m; the inerting gas surrounding the meniscus is a gas soluble in steel or a mixture of such gases, or consists of at least 50% by volume of such a gas or mixture of gases.Type: GrantFiled: January 14, 2002Date of Patent: May 25, 2004Assignee: UsinorInventors: Christian Marchionni, Frédéric Mazurier, Jean-Michel Damasse, Frédéric Descaves
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Publication number: 20040045696Abstract: The invention relates to a method for operating a strip casting machine (10), whereby molten metal (18) is poured between two rotatable casting rolls (11, 12). A gaseous film (G) is formed between the respective surfaces (11′, 12′) of the casting rolls and the strip skin (D1, D2, D3) forming on the molten metal, the gas being introduced essentially into the inerting chamber (24) above the metal bath. During the casting, a controlled quantity of a gas consisting of argon, nitrogen and/or another gas is introduced into the inerting chamber (24) in such a way that the heat transfer from the strip skin to the casting rolls (11, 12) can be influenced by the thickness of the gaseous film (G) in such a way that the surfaces (11, 12′) of the casting rolls can be provided with or without cavities (51). A smooth surface can thus also be obtained on the strip cast.Type: ApplicationFiled: October 20, 2003Publication date: March 11, 2004Inventors: Heinrich Marti, Jacques Barbe
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Publication number: 20040040689Abstract: The invention relates to a strip casting machine for production of a metal strip, comprising two adjacent case-width casting rollers (22, 24), forming a casting gap (15′), with side seals (25) arranged on the front face thereof. The rotating casting rollers are mounted on a machine mount (32). Between the above and the side seals (25), the metal melt, introduced by means of at least one casting tube (13), or similar, is protected by at least one gaseous medium. At least said casting rollers (22, 24) are surrounded on at least the case width and front face thereof as well as the side seals by a preferably multi-component housing (30, 60, 80). An optimal sealing of the casting rollers as well as the metal strip and the metal strip appearing from between the rollers can thus be achieved in a simple manner.Type: ApplicationFiled: June 17, 2003Publication date: March 4, 2004Inventors: Heinrich Marti, Jacques Barbe
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Patent number: 6698498Abstract: Twin roll caster produces cast steel strip that passes in a transit path through pinch roll stand and optional hot rolling mill and runout table to a coiling station which has a pair of switchable coilers. A strip shear located in advance of the coiling station is operable to sever strip into discrete lengths which can be diverted by setting deflectors to allow the severed lengths to pass across a runout table to a scrap bin. The strip may be thus severed and diverted to scrap on development of strip defects or malfunctioning of equipment without stopping continuous casting and the strip redirected to the coiling station when the problem is rectified.Type: GrantFiled: October 24, 2001Date of Patent: March 2, 2004Assignee: Castrip, LLCInventors: John Albert Ziegelaar, Heiji Kato
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Patent number: 6689233Abstract: A hydrogen storage material which is characterized by having, as a cast alloy, a flaky or similar shape with a thickness of 50 to 500 &mgr;m and showing such crystallite orientation that the X-ray diffraction pattern has an intensity ratio of plane indices (002)/(200) of 2 to 10 as measured with the cooled surface of the flaky cast alloy being in parallel with a mount, and a process of producing the same.Type: GrantFiled: December 10, 2001Date of Patent: February 10, 2004Assignee: Mitsui Mining & Smelting Company Ltd.Inventors: Kiyotaka Yasuda, Daisuke Mukai, Minoru Sakai, Shigeo Hirayama, Kazuhito Komatsu, Shinya Kagei
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Publication number: 20040020631Abstract: A method of controlling in a twin roll strip caster the thickness of as-cast strip by determining and operating at a target depth of the casting pool and a target speed of the casting rolls. The as-cast strip may be cast to a customer-specified thickness or may be subsequently rolled to a customer-specified thickness.Type: ApplicationFiled: April 17, 2003Publication date: February 5, 2004Inventors: Walter N. Blejde, Rama Ballav Mahapatra
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Patent number: 6675869Abstract: A plain carbon steel strip is continuously cast in a twin roll caster and passes to a run out table on which it is subjected to accelerated cooling by means of cooling headers whereby it is cooled to transform the strip from austenite to ferrite at a temperature range between 850° C. and 400° C. at a cooling rate of not less than 90° C./sec, such that the strip has a yield strength of greater than 450 MPa. The strip after casting and before cooling is passed through a hot rolling mill to reduce the thickness of strip by at least 15% and up to 50%.Type: GrantFiled: September 28, 2001Date of Patent: January 13, 2004Assignee: Nucor CorporationInventors: Lazar Strezov, Kannappar Mukunthan, Walter Blejde, Rama Mahapatra
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Patent number: 6672368Abstract: A method of continuous casting aluminum alloys between a pair of rolls. Molten aluminum alloy is delivered to a roll bite between the rolls and passes into the roll nip in a semi-molten state. A solid strip of cast aluminum alloy exits the nip at speeds of about 25 to about 400 feet per minute. Thin gauge (0.07-0.25 inch) strip may be produced at rates of up to 2000 pounds per hour per inch of cast strip width.Type: GrantFiled: February 19, 2002Date of Patent: January 6, 2004Assignee: Alcoa Inc.Inventor: Ali Unal
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Patent number: 6659162Abstract: The invention relates to a process for producing metal foams and to the metal bodies in foam form which are obtained in this way. The process for producing large-area integral metal foam by adding a blowing agent to a metal melt, is distinguished by the fact that the metal melt is introduced continuously into a roll nip and is brought into contact with a blowing agent which releases gases and is solid at room temperature, is formed in the roll stand and is fully foamed to form a large-area integral metal foam.Type: GrantFiled: January 30, 2002Date of Patent: December 9, 2003Assignee: Goldschmidt AGInventors: Georg Frommeyer, Wilfried Knott, Manfred Recksik, Andreas Weier
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Patent number: 6659164Abstract: In a continuous casting plant for the continuous casting of a thin strip (14), comprising a mold (8) provided with two casting rolls (6, 7), with a strip-like strand (14) being united from two half-shells (12) and exiting in a vertically downward direction at the nip (13) formed by the casting rolls (6, 7) of said mold, a deflecting-supporting means (16) for deflecting the strand (14) emerging vertically from the mold (8) into a roughly horizontal direction is provided below the nip (13). In order to gently transfer the strand (14) from the vertical into the horizontal while avoiding great bending stresses or plastic deformations, the deflecting-supporting means (16) of plate-shaped construction has a surface supporting the strand (14) over a large area (FIG. 1).Type: GrantFiled: September 22, 2000Date of Patent: December 9, 2003Assignees: Acciai Speciali Terni S.p.A., Voest-Alpine Industrieanlagenbau GmbHInventors: Gerald Hohenbichler, Stefano Pellissetti, Armin Schertler
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Patent number: 6655447Abstract: The invention relates to a strip-casting machine (20) for producing a metal strip. Said strip-casting machine consists of a pair of casting rolls (22, 24) arranged in side-by-side parallel relation with a casting gap thereinbetween and of lateral sealing elements (25) that are provided with respective sealing plates (61) at both sides of the casting rolls (22, 24) that are pushed or pressed against the casting rolls from the front by means of pushing or pressing means. The respective sealing plate (61) is pushed or pressed against the two equilateral front faces (22′, 24′) of the casting rolls (22, 24) in such a manner that, in the heated operational state, it facilitates an extremely exact positioning on the front faces of the casting rolls. To this end, the sealing plate (61) is mounted in such a manner as to allow a three-dimensional displacement of the sealing plate, as if floating.Type: GrantFiled: June 5, 2002Date of Patent: December 2, 2003Assignees: SMS Demag AG and Main Management, Inspiration AGInventors: Heinrich Marti, Jacques Barbé
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Patent number: 6651729Abstract: The invention relates to a strip-casting machine (20) for producing a metal strip. Said strip-casting machine consists of a pair of casting rolls (22, 24) arranged in side-by-side parallel relation of lateral sealing elements (25) that are provided with respective sealing plates (61) at both sides of the casting rolls (22, 24) and that adjoin the casting rolls. The contact pressure of the sealing plate (61) against the casting rolls (22, 24) and/or the frictional conditions between them can be measured. The sealing plates (61) at the front faces (22′, 24′) of the casting rolls (22, 24) are positioned at a distance of a few tenth of millimeters or so as to closely fit the front faces (22′, 24′) in the operational state, with our without contact pressure. The sealing plates are positioned in such a manner that also in the heated operational state the desired positions of the sealing plates relative to the front faces of the casting rolls are kept very precise.Type: GrantFiled: June 3, 2002Date of Patent: November 25, 2003Assignees: SMS Demag AG, Main Management Inspiration AGInventors: Heinrich Marti, Jacques Barbé
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Publication number: 20030205355Abstract: Steel strips and methods for producing steel strips are provided. In an illustrated embodiment, a method includes continuously casting molten low carbon steel into a strip of no more than 5 mm thickness having austenite grains that are coarse grains of 100-300 micron width; and providing desired yield strength in the cast strip by cooling the strip to transform the austenite grains to ferrite in a temperature range between 850° C. and 400° C. at a selected cooling rate of at least 0.01° C./sec to produce a microstructure that provides a strip having a yield strength of at least 200 MPa. The low carbon steel produced desired microstructure.Type: ApplicationFiled: April 24, 2003Publication date: November 6, 2003Inventors: Lazar Strezov, Kannappar Mukunthan, Walter Blejde, Rama Mahapatra
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Publication number: 20030205357Abstract: A method of continuous casting non-ferrous alloys which includes delivering molten non-ferrous alloy to a casting apparatus. The casting apparatus rapidly cools at least a portion of the non-ferrous alloy at a rate of at least about 100° C. thereby solidifying an outer layer of the non-ferrous alloy surrounding an inner layer of a molten component and a solid component of dendrites. The dendrites are altered to yield cast product exhibiting good resistance to cracking.Type: ApplicationFiled: June 13, 2003Publication date: November 6, 2003Inventor: Ali Unal
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Publication number: 20030196776Abstract: A method of controlling a continuous steel strip casting process based on customer-specified requirements includes a general purpose computer in which product specifications of steel product ordered by a customer is entered. The computer is configured to automatically map the product specifications to process parameters/set points for controlling the continuous steel strip casting process in a manner to produce the customer ordered product, and in one embodiment produces a process change report detailing such process parameters/set points for operator use in physically implementing such process parameters/set points in the strip casting process. Alternatively, the computer may provide the process parameters/set points directly to the strip casting process for automatic control thereof in producing the customer ordered steel product.Type: ApplicationFiled: April 22, 2003Publication date: October 23, 2003Inventors: Lazar Strezov, Kannapar Mukunthan, Walter Bleide, Rama Mahapatra
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Patent number: 6622779Abstract: The invention concerns a method for continuously casting a ferritic stainless steep strip with thickness not more than 10 mm directly from liquid metal between two cooled rolls with horizontal axes and driven in rotation, characterized in that: the liquid metal composition in weight percentages is as follows: % C+% N≦0.12; % Mn≦1; % P≦0.4; % Si≦1; % Mo≦2.5; % Cr between 11 and 19; A1≦1%; % Ti+%Nb+% Zr≦1; the rest being iron and the impurities resulting from preparation; the &Ugr;p index of the liquid metal ranges between 35% and 60%, &Ugr;p being defined by the formula: &ggr;p=420% C+470% N+23% Ni+9% Cu+7% Mn 11.5% Cr 11.5% Si 12% Mo 23% V 47% Nb 49% Ti 52% A1+189: the surface roughness of said rolls being more than 5 &mgr;m; in the proximity of the meniscus metal liquid present between the rolls an inerting gas is used consisting of at least 60% by volume of a gas soluble in steel.Type: GrantFiled: January 14, 2002Date of Patent: September 23, 2003Assignee: UsinorInventor: Frédéric Mazurier
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Publication number: 20030164229Abstract: Twin roll caster for casting thin steel strip comprises chilled casting rolls mounted on carriers. One roll is fixed and the other is moveable laterally and biased toward the other roll by carrier drive units acting on the moveable roll carriers. A casting pool of molten steel is supported on the rolls which are rotated to produce a solidified steel strip delivered downwardly from the nip therebetween. A substantially constant gap is maintained between the rolls such that unsolidifed molten metal passes through the nip between the solidified shells of the forming strip and solidifies below the nip. The carrier drive units are effective to apply to the biased roll substantially constant and low biasing forces, which may be between the same and slightly more than the force required to balance the hydrostatic pressure of the casting pool and to overcome the mechanical friction involved in moving the biased roll.Type: ApplicationFiled: January 28, 2003Publication date: September 4, 2003Inventor: Nikolco Nikolovski
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Patent number: 6612362Abstract: A thin-strip casting device (1) assures across the entire selected range of the width an about constant production of thin-strip (12) without requiring artificially extended charging times of the steel plant installed upstream. A multitude of interchangeable pairs of casting rollers (2) having different casting roller diameters “D” depending on the strip width “B” to be cast, are associated with the thin-strip casting device (1).Type: GrantFiled: December 7, 2001Date of Patent: September 2, 2003Inventor: Georg Bollig
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Publication number: 20030159795Abstract: Disclosed are a method and an apparatus for producing a uranium foil with fine crystalline granules by forming the foil by the gravitational dropping of molten uranium or uranium alloy and rapidly cooling the foil by the contact with cooling rolls, and a foil produced thereby. In accordance with the present invention, a high-purity and high-quality uranium foil with an isotropic structure and fine crystalline granules is easily produced via a simple process without requiring hot rolling and heat treatment processes. The surface of the foil is prevented from oxidizing and residual stress is not imparted to the foil. The productivity and the economic efficiency of the foil are improved.Type: ApplicationFiled: March 24, 2003Publication date: August 28, 2003Applicant: Korea Atomic Energy Research InstituteInventors: Chang-Kyu Kim, Ki-Hwan Kim, Seok-Jin Oh, Se-Jung Jang, Eung-Soo Kim
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Patent number: 6588494Abstract: The invention relates to a process for the casting of thin strip having a thickness of less than 10 mm, made of ferritic stainless steel, directly from liquid metal between two rotating cooled rolls having parallel horizontal axes, characterized in that: the said ferritic stainless steel contains (in percentages by weight) from 11 to 18% chromium, less than 1% manganese, less than 1% silicon and less than 2.5% molybdenum; the said ferritic stainless steel has carbon and nitrogen contents, the sum of the contents not exceeding 0.05%; the said ferritic stainless steel contains at least one of the stabilizing elements titanium, niobium, zirconium and aluminium and the sum of their contents is between 0.05 and 1%; the other elements present are iron and the usual impurities resulting from the smelting. The subject of the invention is also thin strip capable of being obtained by the above process.Type: GrantFiled: December 10, 2001Date of Patent: July 8, 2003Assignee: UsinorInventors: Frédéric Mazurier, Philippe Paradis
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Patent number: 6588493Abstract: A model-based strategy is provided for determining casting roll operating temperature in a continuous thin strip casting process. A first temperature sensor produces a first temperature signal indicative of the temperature of cooling liquid supplied to the casting rolls and a second temperature sensor produces a second temperature signal indicative of the temperature of cooling liquid temperature exiting the casting rolls. A computer determines a heat flux value as a function of the first and second temperature signals, and computes the operating temperature of the casting rolls as a function of the heat flux value, the second temperature signal and a number of constants defined by fixed-valued operating parameters of the continuous thin strip casting process. A control strategy is also provided to modify one or more operating parameters of the continuous thin strip casting process as a function of the casting roll temperature.Type: GrantFiled: December 21, 2001Date of Patent: July 8, 2003Assignee: Nucor CorporationInventors: Walter Bleide, Rama Mahapatra
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Patent number: 6585033Abstract: The invention provides a process for producing vanadium alloy foil suitable as a membrane in a hydrogen-refining unit. A vanadium alloy comprising 5 to 25% by weight of at least one selected from the group consisting of Ni, Co, Mo, Fe and Ag, 0.01 to 5% by weight of at least one selected from the group consisting of Ti, Zr and Y, and the balance being V is used. A melt of the vanadium alloy is prepared by use of a crucible 1 having slit 3 in the bottom, a roll 2 comprising a cylinder whose central axis is arranged to be parallel to the slit is rotated, the melt is jetted from the slit 3 to the roll surface 5, the melt is jetted from the slit 3 is rapidly cooled, and the vanadium alloy solidified on the roll surface 5 is continuously exfolitated from the roll surface 5 to obtain the foil.Type: GrantFiled: February 19, 2002Date of Patent: July 1, 2003Assignee: Fukuda Metal Foil & Powder Co., Ltd.Inventors: Motonori Nishida, Akira Takagi, Toshiki Ohnishi, Osamu Kajita
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Publication number: 20030111206Abstract: A method of producing strip comprising the steps of assembling a pair of casting rolls with a nip between them, introducing between the casting rolls to form a casting pool of molten carbon steel having a total oxygen content of at least 100 ppm and usually less than 250 ppm, counter rotating the casting rolls, solidifying the molten steel on the rolls to form metal shells with levels of oxide inclusions reflected by the total oxygen content of the molten steel, and forming thin steel strip through the nip between the casting rolls from the solidified shells. A unique steel strip may be obtained using the method having ductile properties.Type: ApplicationFiled: September 13, 2002Publication date: June 19, 2003Inventors: Walter N. Blejde, Rama Ballav Mahapatra, Lazar Strezov