Specific Mold Or Product Cooling Patents (Class 164/485)
  • Patent number: 6289973
    Abstract: A continuous casting installation comprises an ingot mould and an oscillating holding device used for causing the ingot mould to swing when in a casting position. The installation consists, in a separable manner, of an interchangeable part and a stationary part. To replace the intechangeable part, it is separated from the stationary one and moved using a conveying means, at least along a partial path, from its position of operation into an area beneath the casting position. This enables, especially in the multiline casting installations, the interchangeable part to be transported during the casting process and, for example, along paths comprising straight or arciform segments, to any purposefully selected position and to be replaced by a new interchangeable part to be replaced in multiline installations with no interference with the casting process in any adjacent ingot arrangement.
    Type: Grant
    Filed: February 8, 2000
    Date of Patent: September 18, 2001
    Assignee: Concast Standard AG
    Inventors: Adalbert Roehrig, Adrian Stilli
  • Publication number: 20010017199
    Abstract: An important liner for use in a continuous casting machine includes the conventional hot face surface, cold face surface, and at least one coolant interface area, such as the bottom of a cooling clot that is machined into the liner. Advantageously, the coolant interface area is configured to have a shape along at least a portion of its length that differs from the simple planar shape that is usual for such areas. This shape could include a fin that projects from the coolant interface surface, a corrugation, or other shape. As a result of this configuration, the surface area of the coolant interface area is maximized, thereby promoting enhanced heat transfer through the liner at a portion of the liner that is proximate the coolant interface area. This configuration can be placed selectively at certain areas of the mold that are felt to need increased thermal conductivity, such as near the meniscus area, and in areas where premature mold wear or cracking have been observed due to thermal stresses.
    Type: Application
    Filed: January 18, 2001
    Publication date: August 30, 2001
    Inventors: Rama Bommaraju, James B. Sears
  • Patent number: 6273177
    Abstract: A continuous casting mold for casting strands, preferably of steel, includes mold plates and water boxes, and a connecting plate for connecting each mold plate to one of the water boxes. A water cooling system is formed by water conduits between the mold plates and the water boxes, wherein the water conduits are arranged in a side of the water box facing the mold plate and not in the mold plate. The water box and the connecting plate of the water box are joined together by connecting screws and nuts, wherein the connecting screws are arranged in the mold plate and the nuts are arranged on the water box. The connecting screws have internal cooling ducts and the internal cooling ducts are connected to the water conduits.
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: August 14, 2001
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventor: Fritz-Peter Pleschiutschnigg
  • Patent number: 6135199
    Abstract: Method and device for cooling belts of single or twin belt casters. The belt is cooled by a liquid which is contacted with the inner surface of the belt by a system of feed tubes and collection tubes. Liquid is passed out the feed tube, into a channel that communicates with the inner surface of the heated belt, the belt is cooled, and the liquid is removed through collection tubes with a vacuum assist.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: October 24, 2000
    Assignee: Alcoa Inc.
    Inventor: Gavin Wyatt-Mair
  • Patent number: 6102102
    Abstract: A metal strip is continuously cast between a pair of heat conductive endless belts which serve to form a molding zone to solidify molten metal. The endless belts remove heat from the molten metal and are cooled when the belts are not in contact with the molten metal, which minimizes belt distortion.
    Type: Grant
    Filed: February 13, 1997
    Date of Patent: August 15, 2000
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Donald G. Harrington
  • Patent number: 6102100
    Abstract: A continuous casting mold for metals is provided that is formed of an assembly of four metallic plates (13, 14) which plates have channels in their respective interiors. The channels are vertically oriented and serve to pass a fluid which is being circulated for the purpose of cooling. Two or more of said plates (13, 14) each have one or more horizontal channels (6a, 6b) in the upper part of the plate, which channels serve for circulation of cooling fluid and are independent of the aforesaid vertical channels, wherewith the said vertical channels are terminated at a level below said upper part of the plate.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: August 15, 2000
    Assignee: Sollac
    Inventors: Eric Perrin, Jean-Marc Jolivet
  • Patent number: 6089308
    Abstract: The apparatus includes a chilling block and temperature measuring devices disposed in different positions. The output from the temperature measuring devices can be employed to provide ongoing control of cooling of the chilling block in x-, y- and/or z-directions.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: July 18, 2000
    Assignee: Nichols Aluminum
    Inventors: Rudolf Roder, Marcel Witschi
  • Patent number: 6044898
    Abstract: The invention relates to a process and a continuous-casting mold for casting thin slabs. The mold has an oblong inner cross-sectional area and cooled mold walls. The melt is poured in through at least one delivery nozzle which dips into the melt. To ensure that, during casting, markedly lower stresses and, as a consequence thereof, fewer cracks appear in the strand shell, at least at the casting level being established and at least over a part of the depth of immersion of the delivery nozzle, the ratio of the gap widths S.sub.TI and S.sub.II/2 and the ratio of the cooling capacities L.sub.TI and L.sub.II of the mold wall are related by the equation:[S.sub.TI /(S.sub.II /2)]/[L.sub.TI /L.sub.II ]>1.S.sub.TI is the width of the gap formed in the zone immediately surrounding the particular immersed delivery nozzle by the outer surface of the delivery nozzle and by the inner surface of the directly opposite mold wall, and S.sub.
    Type: Grant
    Filed: August 18, 1998
    Date of Patent: April 4, 2000
    Assignee: Mannesmann AG
    Inventor: Fitz-Peter Pleschiutschnigg
  • Patent number: 6019159
    Abstract: The method includes the start up parameters are inputted into a device which controls the caster. Molten metal is cast in a moving mold and cooled by extracting heat from the moving mold, which in turn extracts heat from the molten metal. Casting parameters are obtained for a casting cycle and sent to the device which controls the cooling of the metal being cast. Data from one cycle is compared to data from a previous cycle and the cooling of the metal being cast is automatically controlled in response to the comparison of data.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: February 1, 2000
    Assignee: Golen Aluminum Company
    Inventors: Rudolf Roder, Marcel Witschi
  • Patent number: 5967223
    Abstract: Permanent-magnetic hydrodynamic methods and apparatus stabilize a moving, flexible, thin-gauge, heat-conducting, magnetically soft ferromagnetic casting belt against thermal distortion while moving along a mold cavity being heated at its front surface by heat coming from molten metal being cast while being cooled at its reverse surface by flowing pumped liquid coolant. Hydro-magnetic devices are arranged in an array wherein flows of pumped coolant pass through fixedly throttling passageways feeding pressure pockets facing the belt's reverse surface. These pockets are shown rimmed by magnetic pole faces. Coolant issues from the pressure pockets as fast-moving films radiating therefrom and travelling in gaps between the belt's reverse surface and the pole faces.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: October 19, 1999
    Assignee: Hazelett Strip-Casting Corporation
    Inventors: Valery G. Kagan, R. William Hazelett
  • Patent number: 5931216
    Abstract: Adjustable continuous casting mold for manufacturing continuously cast ingots of different dimensions, having a mold frame with a pair of stationary facing side walls and a pair of facing end walls, where at least one end wall can be displaced and each side wall and end wall features a primary coolant chamber and, connected to the primary coolant chamber, a plurality of primary coolant channels for jetting coolant onto the ingot material. The displaceable end walls exhibit a secondary coolant chamber and, connected to the secondary coolant chamber, a plurality of secondary coolant channels for jetting additional coolant onto the continuously cast material, the secondary coolant channels being arranged such that the coolant emerging from them strikes the continuously cast material after, with respect to the direction of flow of the cast material, the coolant from the primary coolant channels.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: August 3, 1999
    Assignee: Alusuisse Technology & Management Ltd.
    Inventors: Bertrand Carrupt, Maurice Constantin, Jean-Pierre Seppey
  • Patent number: 5927378
    Abstract: An improved mold assembly for a continuous casting machine includes a mold liner assembly having an inner surface defining a casting space in which molten metal is shaped and cooled, an immersion nozzle, terminating within the casting space, for introducing molten metal into the casting space, and selective cooling structure for selectively cooling the mold liner assembly in such a manner that cooling is directed in varying intensities to different portions of the inner surface of the mold liner assembly according to predetermined circulation patterns in the molten metal, whereby heat transfer inequality as a result of convection is accommodated over the entire inner surface of the mold liner assembly.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: July 27, 1999
    Assignee: AG Industries, Inc.
    Inventors: John A. Grove, James B. Sears, Jr.
  • Patent number: 5909764
    Abstract: The caster includes a pair of movable opposed belts, each of the belts having a casting surface and a pair of movable opposed dam blocks including a plurality of dam blocks having one end mounted to an orbiting support and a casting surface opposite the mounted end. The casting surfaces of the belts and the casting surfaces of the dam blocks define a casting zone for solidifying the molten metal into cast metallic product. The caster also includes cooling plates/bars for cooling the belts while the belts pass through the casting zone.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: June 8, 1999
    Assignee: Aluminum Company of America
    Inventors: Adam J. Sartschev, Joshua C. Liu
  • Patent number: 5875831
    Abstract: A process for producing a metallic coil using an apparatus characterized by providing a cooler downstream of a heat-treating furnace in a line of continuous casting of a thin strip-like slab, hot rolling, and heat treatment and providing, downstream of the cooler, a pickling device, a trimmer, a heat-treating device, a shear, and a coiler. The method comprises the steps of selectively treating the cast strip in one of a pickling line, a trimmer line, and a shear line after the line of continuous casting of a thin strip-like slab, and permitting the lines to be operated in a continuous or discontinuous (independent) manner.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: March 2, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Yoshikatsu Nohara, Shunji Shoda
  • Patent number: 5871040
    Abstract: In producing thin slabs by continuous casting, a method is developed in which internal defects are reduced to improve a production yield. Narrow sides of cast slabs are cooled in a controlled manner to produce cast slabs having a projection in a center of each of the narrow sides to a height of 5-10 mm above the level of the edge portions, and squeeze reduction with a reduction of 10-45% is carried out while an unsolidified portion of the narrow sides of the slab is within 50-80% of the thickness of the cast slab.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: February 16, 1999
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Sadamichi Kaseda, Kazuo Okamura, Sei Hiraki, Takashi Kanazawa, Seiji Kumakura, Akihiro Yamanaka
  • Patent number: 5785112
    Abstract: Mold for continuously casting rolling slabs or extrusion billets where the mold is in the form of a hollow cylindrical body with a cylindrical mold interior, and an inlet and an outlet opening, and the mold comprises at least two closed, ring-shaped mold elements with a common concentric central axis, the mold axis, where a mold element, the inner sleeve, lies on the inside with respect to the mold axis and defines the sides of the cylindrical mold interior, and the other mold element, the supporting member, lies outside with respect to the central axis of the mold and accommodates the inner sleeve.
    Type: Grant
    Filed: March 12, 1996
    Date of Patent: July 28, 1998
    Assignee: Alusuisse Technology & Management Ltd.
    Inventors: Bertrand Carrupt, Maurice Constantin
  • Patent number: 5771958
    Abstract: The mold includes an outer wall that has a plenum chamber defined in an inner surface thereof and at least one passage for communicating the plenum chamber with an external coolant conduit. The mold further includes a liner that is secured to the inner surface of the outer wall. The liner has a number of slots defined in an inner wall thereof which, together with the outer wall, define a number of passages for transporting coolant to cool the liner during operation of the mold. A recess intersecting at least one of the slots is provided in the inner wall of the liner. A restrictor plate is situated in the recess, and serves to strategically reduce the cross-section of selected slots in order to achieve the desired coolant flow profile among the slots. The mold may further include a velocity plate that is positioned between the plenum and the transition portion to limit an opening by which coolant may flow between the plenum and the transition portion.
    Type: Grant
    Filed: September 14, 1995
    Date of Patent: June 30, 1998
    Assignee: AG Industries, Inc.
    Inventor: James Bernard Sears, Jr.
  • Patent number: 5762127
    Abstract: Crystalliser and method to control the deformations of the sidewalls of a crystalliser (11) for the continuous casting of billets/blooms/slabs (24), which is associated with a mould (10) and cooperates externally with a box-shaped structure (13) creating a cooling chamber (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets/blooms/slabs (24) being formed, the cooling chamber (14) containing an intermediate wall (20) creating a circulation channel (21) in cooperation with the outer surface of the sidewall (12) of the crystalliser (11), at least one upper zone (37) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (27) of liquid metal, a lower zone (38) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surface of the sidewall (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11), the pressure of the cooling flui
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 9, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Gianni Gensini, Alfredo Poloni
  • Patent number: 5725046
    Abstract: The caster includes a pair of movable opposed belts, each of the belts having a casting surface and a pair of movable opposed dam blocks including a plurality of dam blocks having one end mounted to an orbiting support and a casting surface opposite the mounted end. The casting surfaces of the belts and the casting surfaces of the dam blocks define a bar casting zone for solidifying the molten metal into metallic bar. The caster also includes cooling bars for cooling the belts while the belts pass through the bar casting zone.
    Type: Grant
    Filed: September 20, 1994
    Date of Patent: March 10, 1998
    Assignee: Aluminum Company of America
    Inventors: Adam J. Sartschev, Joshua C. Liu
  • Patent number: 5671801
    Abstract: A cooling system for a belt caster including at least one movable belt. The cooling system includes a plurality of rollers and a plurality of nozzles arranged between the rollers to deliver coolant to the belt. The rollers provide a rolling support surface upon which the belt may be supported and are constructed and arranged so that a maximum number of nozzles can be provided to deliver coolant to the belt of the caster. In another embodiment, the cooling system includes a cooling box having (i) a first chamber for receiving coolant from a coolant supply; (ii) supply tubes for delivering coolant from the first chamber to a second chamber defined by a cooling face of the cooling box and the cooling surface of the belt; and (iii) a third chamber for receiving coolant from the second chamber. Associated methods of casting a molten metal into a metal product are also disclosed.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: September 30, 1997
    Assignee: Larex A.G.
    Inventor: Wilhelm F. Lauener
  • Patent number: 5647427
    Abstract: Disclosed is a system for providing a modular mold table for use in conjunction with a vertical non-ferrous metal casting apparatus. A plurality of longitudinal headers with a coolant passageway and transverse headers with a coolant passageway provide the mold table. A centralized water screen is provided to screen undesired inclusions in the coolant. Pre-cast modules which contain the mold cavities and other interconnections for coolant, oil and gas are operatively connected to the longitudinal headers and can be added or removed in building block fashion. Also disclosed is an oil delivery system and a gas delivery system wherein longitudinally oriented oil and gas passageways are included within the longitudinal headers.
    Type: Grant
    Filed: August 15, 1995
    Date of Patent: July 15, 1997
    Assignee: Wagstaff, Inc.
    Inventors: Richard J. Collins, Loren Keith Bodeau
  • Patent number: 5642772
    Abstract: A process and apparatus for cooling the external surface of rolls used in continuous casting of metal strip. According to the invention, the direction of cooling fluid flowing through the rolls is periodically reversed in order to reduce the thermal ovalization of the rolls.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: July 1, 1997
    Assignee: Pechiney Rhenalu
    Inventors: Jacques Charpentier, Marcel Cortes
  • Patent number: 5611390
    Abstract: The crystalliser (11) cooperates externally with a box-shaped structure (13) creating cooling chambers (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets, blooms or slabs (24) being formed. The cooling chambers (14) containing intermediate walls (20) create circulation channels (21) in cooperation with the outer surfaces (12) of the sidewalls of the crystalliser (11), at least one upper zone (34) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (33) of liquid metal, a lower zone (26) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surfaces (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11). By acting on the cross-section and/or conformation of at least one longitudinal portion of at least one side of the cross-section of the circulation channels (21), e.g.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: March 18, 1997
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Gianni Gensini, Alfredo Poloni
  • Patent number: 5564491
    Abstract: An apparatus and method for strip casting of metals on at least one endless belt whereby the belt is cooled when it is not in contact with molten metal deposited on its surface.
    Type: Grant
    Filed: December 23, 1993
    Date of Patent: October 15, 1996
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Donald G. Harrington
  • Patent number: 5526869
    Abstract: An improved mold for a continuous casting process includes an outer wall that has a plenum chamber defined in an inner surface thereof and at least one passage for communicating the plenum chamber with an external coolant conduit. The mold further includes a liner that is secured to the inner surface of the outer wall. The liner has a number of slots defined in an inner wall thereof which, together with the outer wall, define a number of passages for transporting coolant to cool the liner during operation of the mold. Each of the slots has a radiused transition portion that is proximate to a location where the slot communicates with the plenum. The transition portion decreases in cross-section as the slot approaches the plenum. The mold further includes a velocity plate that is positioned between the plenum and the transition portion to limit an opening by which coolant may flow between the plenum and the transition portion.
    Type: Grant
    Filed: September 29, 1994
    Date of Patent: June 18, 1996
    Assignee: Gladwin Corporation
    Inventor: James B. Sears, Jr.
  • Patent number: 5515908
    Abstract: An apparatus and method for strip casting of metals on at least one endless belt whereby the belt is cooled when it is not in contact with molten metal deposited on its surface.
    Type: Grant
    Filed: December 23, 1993
    Date of Patent: May 14, 1996
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Donald G. Harrington
  • Patent number: 5411075
    Abstract: A roll for use in a roll caster. The roll has a heat exchanger core and an outer generally cylindrical shell surrounding the core, the core and the shell defining an enclosed space. A working fluid is contained in the enclosed space. When molten metal is cast onto the shell, the working fluid in proximity to the outer shell changes from a liquid to a vapor. Due to the rotation of the roll, the liquid phase of the working fluid forces the vapor in proximity with the outer cylindrical shell to return to the area adjacent to the core. At this area, the vapor phase is condensed into a liquid which is then subsequently delivered radially to the outer cylindrical shell. In this way, the working fluid constantly changes from vapor to liquid and back to vapor again and acts to continuously remove heat from the molten metal cast onto the outer cylindrical shell. A single roll caster, a twin roll caster, and a melt spinning apparatus as well as an associated method are also disclosed.
    Type: Grant
    Filed: August 31, 1993
    Date of Patent: May 2, 1995
    Assignee: Aluminum Company of America
    Inventors: S. John Pien, Albert C. Wang, Ronald Bachowski
  • Patent number: 5404932
    Abstract: An apparatus for continuous upward casting of a metal object comprises a nozzle having an upper part, a cooler surrounding the upper part of the nozzle and defining a cooling chamber for receiving a flow of cooling agent, a separating element dividing the cooling chamber into an inner part and an outer part. A guide structure is formed in the cooler near the bottom of the cooler, for influencing flow of cooling agent and intensifying cooling of the metal object near the bottom of the cooler, whereby a solidification front is formed in the nozzle between molten metal and solid metal near the bottom of the cooler.
    Type: Grant
    Filed: July 20, 1993
    Date of Patent: April 11, 1995
    Assignee: Outokumpu Castform Oy
    Inventors: Markku H. Koivisto, Seppo I. Pietila
  • Patent number: 5392843
    Abstract: An improvement in systems for continuous casting steel to near net shape sheet or plate directly from molten metal. This is accomplished by floating the liquid steel on a liquid substrate of silver, allowing it to solidify and withdrawing a continuous section of thin, wide steel. Liquid to liquid casting, by eliminating the mechanical problems of thin sheet casting with wheels or belts, allows for increased tonnage rates. For example, aiming at a thickness of 3 mm. by a width of 1500 mm., a liquid steel to liquid silver caster in continuous production at 200 feet per minute will produce 750,000 tons per annum. Increased cast speeds and/or multiple lines due to simple construction seem practicable for greater tonnage. Only liquid silver, as a float medium, makes high quality float casting of molten steel possible.
    Type: Grant
    Filed: March 25, 1993
    Date of Patent: February 28, 1995
    Inventor: James J. Dolan
  • Patent number: 5381853
    Abstract: The invention relates to an apparatus for intensifying cooling in the casting of metal objects, particularly in essentially vertical continuous upward casting. In order to intensify the cooling, the part (5) of the cooler (3) that is located nearest to the casting vessel is provided with a squeeze ring (6).
    Type: Grant
    Filed: June 21, 1994
    Date of Patent: January 17, 1995
    Assignee: Outokumpu Castform Oy
    Inventors: Markku H. Koivisto, Seppo I. Pietila
  • Patent number: 5379828
    Abstract: A non-magnetic material having a relatively high electrical resistance, such as austenitic stainless steel, is used for the material of construction of the mold utilized in a conventional continuous casting apparatus, or in a rheocasting apparatus or in a continuous strip casting apparatus.
    Type: Grant
    Filed: December 27, 1993
    Date of Patent: January 10, 1995
    Assignee: Inland Steel Company
    Inventors: Kenneth E. Blazek, Ismael G. Saucedo, James E. Kelly
  • Patent number: 5363902
    Abstract: A method and apparatus for continuously cooling a moving web while simultaneously removing the cooling fluid from the web in which a stream of quenching fluid is applied transversely across the web to cool it and a fluid containment gas is positioned on either side of the quenching fluid to direct a containment fluid toward the quenching fluid and establish a continuous containment fluid curtain stream to prevent passage of the quenching fluid beyond the point of which the containment fluid is introduced.
    Type: Grant
    Filed: December 31, 1992
    Date of Patent: November 15, 1994
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Donald C. Kush
  • Patent number: 5358028
    Abstract: A horizontal multiple-strand continuous casting plant and a method of operating the plant. The casting plant includes a distributor with several molds and a corresponding strand drawing unit which conveys the individual strands out of the molds by means of pulling movements and return pushing movements, wherein the strands can be individually clamped within the strand drawing unit. The strand drawing unit includes two clamping devices which alternatingly carry out the pulling movements and the return pushing movements. In the event of an interruption in one of the molds, the method includes connecting in a frictionally engaging manner the strand located in the affected mold to one of the two clamping devices of the strand drawing unit by actuating the corresponding clamping device only during at least one return pushing movement, and disconnecting from this strand the second clamping unit during the pulling movement thereof.
    Type: Grant
    Filed: June 10, 1993
    Date of Patent: October 25, 1994
    Assignee: Mannesmann Aktiengesellschaft
    Inventors: Franz Keutgen, Heinz-Josef Leuwer, Dieter Perings, Joachim Von Schnakenburg, Dietmar Zebrowski, Peter Stadler, Rudiger Winterhager
  • Patent number: 5346184
    Abstract: An apparatus and method for producing a rapidly solidified ingot characterized by a fine scale microstructure capable of precipitating uniformly dispersed fine particles. A charge of the material is placed in a crucible and heated by a furnace to melt the charge. The melt is discharged from the crucible in a stream along a pouring axis. An ingot mold is oriented at an angle with respect to the pouring axis so that the stream is received in the mold. As the melt is being poured into the mold, the mold is rotated about its central axis at a predetermined speed to continuously shear, both circumferentially and downwardly, a thin layer of the melt from the stream as the stream contacts the sidewall surfaces of the mold. The thin layer is rapidly solidified by the extraction of heat through the mold and is formed, as said ingot mold fills and successive layers are solidified, into an ingot having a fine microstructure capable of developing uniformly dispersed fine particles.
    Type: Grant
    Filed: May 18, 1993
    Date of Patent: September 13, 1994
    Assignee: The Regents of the University of Michigan
    Inventor: Amit K. Ghosh
  • Patent number: 5341394
    Abstract: The furnace for melting materials with a low melting point with improved casting duct comprises a furnace body which surrounds a crucible for containing the molten material and which is provided with first resistors for heating the crucible, the casting duct having an inlet arranged above the level of the free surface of the molten material in the crucible and being fed by a ladle for removing molten material, the casting duct being further provided with second resistors for heating thereof in order to prevent accidental cooling of the molten material along the duct.
    Type: Grant
    Filed: August 31, 1992
    Date of Patent: August 23, 1994
    Assignee: Nicem S.r.l.
    Inventor: Romeo Nicetto
  • Patent number: 5247988
    Abstract: In a continuous casting mold for casting slabs of metal, the mold is cooled by sprays of coolant directed against the outside of the mold. The mold (11) is divided into four zones (zones 1, 2, 3 and 4) and the rates of heat extraction in the different zones are varied so as to obtain a substantially uniform rate of cooling and solidification of the metal being cast, thereby reducing or eliminating the incidence of face cracking in the cast slab.
    Type: Grant
    Filed: August 5, 1991
    Date of Patent: September 28, 1993
    Inventor: Cass R. Kurzinski
  • Patent number: 5213148
    Abstract: A solidified amorphous alloy material is produced from a melt of its desired metal material. A melt feeding route is provided with a first-stage quenching zone. The melt is quenched to a predetermined temperature in the first-stage quenching zone. The thus-quenched melt is then introduced into a second-stage quenching and solidification zone, whereby the melt is cooled further and solidified into a solidified material having an amorphous phase.
    Type: Grant
    Filed: March 1, 1991
    Date of Patent: May 25, 1993
    Assignees: Tsuyoshi Masumoto, Teikoku Piston Ring Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha, Toyo Aluminum K.K., Yoshida Kogyo, K.K.
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Hitoshi Yamaguchi, Noriaki Matsumoto, Yutaka Sato, Kazuhiko Kita
  • Patent number: 5190593
    Abstract: An apparatus and method for cleaning the precipitate from the outside of a mold tube in a metal casting machine, includes spray nozzles positioned around the mold tube for spraying a chemical solution against the tube, in situ, to dissolve precipitate thereon, thus avoiding the necessity of removing the mold tube from the machine or otherwise shutting down the casting operation. In spray cooled machines, the water used to cool the mold tube can be used to rinse away the solution and dissolved precipitate.
    Type: Grant
    Filed: February 21, 1991
    Date of Patent: March 2, 1993
    Inventor: Cass R. Kurzinski
  • Patent number: 5161601
    Abstract: Process for casting billets with the metal alloy being in the liquid or paste-like state, which process consists of pouring the liquid alloy into a casting tank, then transferring it, by means of an electromagnetic-induction pump, to a mixer-cooler, preferably of static type, so as to obtain at the outlet of the latter an alloy in the semi-liquid state, and finally feeding said alloy directly to a traditional system for billet casting.
    Type: Grant
    Filed: April 5, 1991
    Date of Patent: November 10, 1992
    Assignee: Stampal, S.p.A.
    Inventors: Sergio Abis, Fulvio Calzi
  • Patent number: 5117895
    Abstract: With a continuous casting mold, the mold side walls each are formed by a supporting wall and an internal plate fastened thereto and getting into contact with the metal melt. On the side of the internal plate facing the supporting wall parallely arranged coolant channels are provided, which are designed as slits open towards the supporting wall and whose width is smaller and whose depth is larger, than the width of the ribs located between the slits. In order to render the cooling performance particularly effective, the width of the cooling ribs is smaller than, or equal to, 13 mm and the flow speed of the coolant is adjusted such that the heat transmission coefficient alpha between the internal plate and the coolant is between 20 and 70 kW/m.sup.2 K, preferably between 25 and 50 KW/m.sup.2 K, such that the heat flow density for the internal plate is larger than the heat flow density for a smooth internal plate having no ribs.
    Type: Grant
    Filed: March 28, 1990
    Date of Patent: June 2, 1992
    Assignee: Voest-Alpine Industrieanlagenbau Gesellschaft m.b.H.
    Inventors: Reinhard Hargassner, Rudolf Scheidl, Helmut Holl
  • Patent number: 5095970
    Abstract: A continuous-casting mold for vertically casting metal strip, in particular for strip casting of copper and copper alloys, in which a mold insert has a casting opening of rectangular cross-section, and the body is provided with an outer cooling device. In order to ensure uniform cooling of the strand, the cooling device is arranged solely on the wide sides of the mold body and, starting from a bottom edge of the mold, the cooling device extends approximately up 55-75% of the height of the wide sides, the narrow sides being uncooled.
    Type: Grant
    Filed: June 27, 1990
    Date of Patent: March 17, 1992
    Assignee: Wieland-Werke A.G.
    Inventors: Adolf Klein, Hilmar R. Muller, Joachim Rabenschlag, Jorg Steeb
  • Patent number: 5052471
    Abstract: A method of rapidly and uniformly widthwise cooling a cast stainless steel strip when casting the strip by using a vertical type twin-roll continuous caster provided with a pair of cooling rolls having an outer circumferential surface composing a casting mold wall moving synchronously with the cast strip, which comprises the step of: pressing a cast strip having left a kissing point between the cooling rolls against the circumferential surface of one of the cooling rolls with a press roll disposed downstream of the kissing point and having a press roll surface geometry predetermined in accordance with a cooling roll crown and a cast strip crown, to rapidly cool the cast strip over the entire strip width, successively from the strip solidification completion and over a temperature range in which the growth of solidified grains of the strip is accelerated.
    Type: Grant
    Filed: June 8, 1990
    Date of Patent: October 1, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Masanori Ueda, Shinichi Teraoka
  • Patent number: 5030296
    Abstract: A process in which a cast strip of Cr-Ni type stainless steel having a thickness close to a product thickness is prepared by the synchronous continuous casting. By subjecting the cast strip just below the casting machine to rapid cooling in the high-temperature region, hot-working or cold-working the cast strip and subjecting the cast strip to annealing or the like, .gamma. grains in the cast strip are made finer, and by carrying out cooling in the low-temperature region of temperatures lower than 900.degree. C., precipitation of Cr carbide in the grain boundary is prevented. Thus, occurrence of roping or uneven gloss on the surface of the stainless steel sheet is controlled.
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: July 9, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Masanori Ueda, Shinichi Teraoka, Hidehiko Sumitomo, Toshiyuki Suehiro, Masayuki Abe, Shigeru Minamino
  • Patent number: 4995446
    Abstract: The cooling device comprises a supply chamber disposed around a vertical duct and having a front wall which at a spacing intimately follows the shape of the vertical duct, and an evacuation chamber disposed around the supply chamber and separated therefrom by an intermediate wall. The front wall is formed with a number of passages extending towards the vertical duct. Some of these passages open into the supply chamber and the remainder of the passages are connected to tubes which extend through the supply chamber and the intermediate wall and open into the evacuation chamber. The supply chamber comprises means for supplying cooling liquid, and the evacuation chamber comprises means for evacuating cooling liquid.
    Type: Grant
    Filed: February 3, 1989
    Date of Patent: February 26, 1991
    Assignee: Centre de Recherches Metallurgigues
    Inventors: Paul Naveau, Stephan Wilmotte
  • Patent number: 4993478
    Abstract: Metal strip 9 cast directly from the melt onto a cylindrical casting drum 20 is made more uniform in thickness and in structure by making the temperature of the casting surface and, therefore, heat transfer more uniform, thus reducing distortion of the casting surface. This is accomplished by a novel arrangement of helical coolant channels 25 extending below the casting surface 10 and in heat transfer relationship with the casting surface and being at an angle of between about 15.degree. and 75.degree. (and preferably between about 45.degree. and 75.degree.) to the drum axis. At least one coolant inlet 21 and one coolant outlet 22 supply and withdraw coolant to each channel. In one embodiment, inlets (21a, 21b) are alternated on the same side of the shell with outlets (22a and 22b) of adjacent channels so that the cooler regions around inlets and alternated with higher temperature outlet regions to balance the temperature around the surface.
    Type: Grant
    Filed: March 16, 1990
    Date of Patent: February 19, 1991
    Assignee: Battelle Development Corporation
    Inventor: Paul E. George, II
  • Patent number: 4979558
    Abstract: MnS is finely dispersed and precipitated in a steel, and the steel obtained has highly improved characteristics such as HAZ toughness, cold cracking resistance, and corrosion resistance. This steel is obtained by continuously casting a component-adjusted molten steel having a dissolved oxygen concentration of 20 to 60 ppm and containing 0.01 to 0.05% by weight of a deoxidizing element, at a specific cooling rate.
    Type: Grant
    Filed: March 9, 1989
    Date of Patent: December 25, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Takashi Sawai, Hidetoshi Yuyama, Yoshiyuki Ueshima, Shozo Mizoguchi
  • Patent number: 4972899
    Abstract: A method and apparatus for casting a grain refined ingot from a metallic melt supplied to a casting mold through a feed tube. The feed tube is provided with at least one cooling passageway through which a cooling fluid cyclically flows to form a zone of fine dendrites on the inner peripheral surface of the mold. An inductor is provided to reheat the zone of fine dendrites to detach dendrite arms into the melt which serve as nuclei for grain refinement as the melt solidifies into a cast ingot in the mold.
    Type: Grant
    Filed: January 2, 1990
    Date of Patent: November 27, 1990
    Assignee: Olin Corporation
    Inventor: Paul D. Tungatt
  • Patent number: 4955430
    Abstract: The invention discloses a method and apparatus for horizontal continuous casting of thin steel slabs by floating liquid steel on the surface of a pool of molten lead and allowing the steel to solidify by cooling to form a continuous flat ribbon. The virtually complete immiscibility between iron and lead is the key to the invention and also the fact that iron floats on lead, both are good heat conductors and molten lead is non-wetting towards solid iron and a good lubricant for it. The method is conducted in an elongated tray containing a molten lead pool and incorporating lateral edge dams defining the cast slab width. Liquid steel from a prior process is continually introduced from a tundish or ladle and distributed uniformly across the entry end while avoiding turbulence and mechanical mixing between lead and steel. Heat is extracted by external cooling as the steel progresses along the tray, causing it to freeze and form an outer shell solidification front extending transversely between the edge dams.
    Type: Grant
    Filed: February 13, 1989
    Date of Patent: September 11, 1990
    Inventor: William L. Sherwood
  • Patent number: 4944342
    Abstract: In rollers, especially those used for continuous casting of strips (40) of aluminum and other metals, the coolant flows between the roller shell (7) and the roller core (8) through axial cooling channels (26). The counterflow principle is here applied, so that the coolant alternatively flows in the cooling channels (26) from one front side (41, 41a) to the other and is discharged there. A bore divided into an axial channel (15) and into a tubular channel (16) for supplying and discharging the coolant extends from one front side of the roller (1) to the other front side. Alternating supply and discharge ducts for the cooling channels (26) that extend over the whole length of the roller core (8) are arranged in such a manner near both roller front sides that the coolant flows according to the counterflow principle. The cooling channels (26) are formed of longitudinal grooves in the core (8) and shell (7) of the roller.
    Type: Grant
    Filed: October 31, 1989
    Date of Patent: July 31, 1990
    Assignee: Lauener Engineering AG
    Inventor: Wilhelm F. Lauener
  • Patent number: 4934444
    Abstract: The device serves to cool rolls (10, 12), especially in continuous strip casting and in rolling metals. The rolls are covered by hoods, each of which extends from the vicinity of roll nip (26) over a portion of roll surface (28). Spray devices are also provided for supplying a cooling medium (56) to parts of the roll surface. Liquid cooling medium (56) is collected and carried away in the lower part of hood (30). Hoods (30) are sealed off from the corresponding rolls (10, 12). A plurality of spray devices (32) in hood (30) serves to supply an at least partly liquid cooling medium (56) and extends axially over the entire length of the roll. Devices for removing liquid cooling medium (56) from roll surface (28) conduct the latter into a drain or suction device. Spray devices (32) and devices for removing cooling medium (56) are arranged individually or alternately in groups, with removal devices provided at both ends to remove cooling medium (56).
    Type: Grant
    Filed: November 4, 1988
    Date of Patent: June 19, 1990
    Assignee: Lauener Engineering, Ltd.
    Inventors: Bruno Frischknecht, Rudolph Roder