Abstract: An apparatus to protect the mounting area of casing when subsequently attaching a tubular is disclosed. A sleeve that defines a sealed cavity having a loose incompressible material inside covers the mounting location on the casing. The cementing of the casing takes place through the sleeve. After the cementing, the sleeve is drilled out and the incompressible material is removed to the surface with the drill cuttings. A tubular is inserted in the casing and is preferably expanded into sealing contact with the mounting location on the casing. At the end of expansion, the run in shoe on the tubular is retrieved.

Abstract: Well completion cement may be pumped through a side pocket mandrel that includes parallel rows of filler sections to exclude cement from void space within the side pocket tube. The filler sections are drilled with cross-flow jet channels and surface upsets to stimulate scrubbing turbulence by well working fluid behind a cement wiper plug. The wiper plug includes leading and trailing groups of wiper discs secured to an elongated shaft. The two wiper groups are separated by a distance that permits the leading seal group to gain traction seal before the push seal on the trailing wiper group is lost. A spring centralizer spans a center section of the shaft between the two wiper groups to maintain axial alignment of the shaft as the plug traverses the length of a mandrel.

Abstract: A system for cementing a casing in an open wellbore having no surface casing, wherein an annulus is defined between the casing and the wellbore, the system having: an annular plug around the casing at the mouth of the wellbore; a cement composition pump fluidly connected to the annulus through the seal; and a coupling connected to the exposed end of the casing for taking circulation fluid returns from the inner diameter of the casing.

Abstract: Methods of sealing a wellbore include sequentially displacing a first sealant composition and a second sealant composition different from the first sealant composition into the wellbore, followed by allowing the first and second sealant compositions to set. In an embodiment, the first and second sealant compositions are pulse injected into the wellbore. The first and second sealant compositions may be arranged in an alternating, stratified pattern in the wellbore. A mechanical property of the set first sealant composition and the same mechanical property of the set second sealant composition have substantially different values. As such, an impermeable, stratified structure comprising the set sealant compositions is formed that may resist failure when at least one of them is subjected to a mechanical stress.

Abstract: A removable surface pack-off device adapted for use in reverse cementing applications is provided. The device includes a housing adapted to be mounted between the ends of an inner casing and an outer casing at or near the surface of a well and at least one fluid passage disposed within the housing, which is adapted to pass fluid, such as cement, from a location outside of the well into an annulus formed between the inner and outer casings. It also includes a first pressure-activated seal disposed between the inner casing and the housing and a second pressure-activated seal disposed between the outer casing and the housing. The device further includes an attachment assembly, which enables the device to be easily removed from the well.

Abstract: An apparatus and method for forming or repairing a wellbore casing, a pipeline, or a structural support. An expandable tubular member is radially expanded and plastically deformed by an expansion cone that is displaced by hydraulic pressure. Before or after the radial expansion of the expandable tubular member, a sliding sleeve valve within the apparatus permit a hardenable fluidic sealing material to be injected into an annulus between the expandable tubular member and a preexisting structure.

Abstract: A device for keeping liquids separate in a pipe, especially for use in a petroleum well, where the device comprises a diaphragm, which in its operative position and through use of pretensioned slats is stretched across the cross section of the pipe, and where each of the two end portions of the slats is connected to a boss, respectively, in a manner such that each the slats forms an outward bow relative to the common axis of the bosses, when in the neutral position.

Abstract: A multi-functional apparatus and method for drilling fluid and cementing operations to set casing in a wellbore for use on either top drive or rotary type rigs. The apparatus and method includes a fill-up and circulating tool, a cementing head assembly, and a wiper plug assembly. The fill-up and circulating tool comprises a mandrel with a sealing element disposed about the outside diameter of the mandrel. The cementing head and wiper plug assemblies are useable on any fill-up and circulating tool capable of being inserted into a casing. To fill the casing, the assembly is lowered from the rig such that a portion of the fill-up tools inserted into the casing, the pumps are then actuated to flow fluid into the casing. To circulate fluid, the tool is lowered further such that the sealing element sealingly engages the inside diameter of the casing to allow fluid to flow through the casing, into the wellbore, and back to the fluid pumps.

Abstract: An apparatus for preventing or limiting the rotation of cementing plugs in a casing string during drillout. The apparatus includes an outer housing with a sleeve disposed therein. The sleeve has an inner surface configured to engage cementing plugs received therein to cause an interference fit. The sleeve will hold the cementing plugs when rotational forces, such as drilling forces, are applied so that during drillout, rotation of the cementing plug is prevented or is at least limited.

Abstract: In systems and methods for production of hydrocarbons fluids from a formation surrounding a wellbore, a production assembly is cemented into place, and excess cement is then cleaned from the production tubing and liner. Thereafter, hydrocarbon fluids are produced and artificial gas lift assistance is provided. All of this may be accomplished in a single trip (mono-trip) of the production tubing.

Abstract: Apparatus for cementing a string of tubulars in a borehole comprises an enclosure having a bore therethrough, an axially fixed sphere canister having a sphere aperture therethrough, a sphere valve member having a valve body disposed internally of said bore, and a sphere disposed in said sphere aperture, wherein said sphere valve member has a hold position closing said sphere aperture and a drop position opening said sphere aperture to release said sphere.

Abstract: An apparatus for use in circulating cement in a casing in a wellbore is described having a first component such as a sensor disposed on the casing and a second component such as a detectable device disposed at a fluid interface formed between the cement and a fluid. The sensor may be a sensor coil mounted on the perimeter of the lower end of the casing, while the detectable device may be a transponder capable of emitting Radio Frequency Identification signals to the sensor to signal its arrival at the lower end of the casing. The transponder may be encased in a protective covering. Also described is a method of cementing a casing utilizing a first component such as a sensor disposed on the casing and a second component such as a detectable device disposed in the cement.

Abstract: A tool for capturing and retaining a pump down plug or ball which has been released from equipment above in a well bore, concealing the pump down plug from subsequent flow of fluid or other material through the tool, and diverting flow from a normal circulation port toward a bypass port through the tool. The pump down plug seats in, and closes, the circulation port, where the pump down plug is then retained by a tubular receptacle. Increased fluid pressure then shears the tool body loose from its housing, moving it downward to a position lower in the housing. This opens the path through which the pump down plug was released from above. A further pressure increase can be used to open the bypass port through the tool body. When the tool body is released from its first position, a diverter can close over the tubular receptacle and divert movement of fluid and other material away from the area of the circulation port and toward the bypass port.

Abstract: A downhole tool apparatus for insertion into and sealing engagement with a wellbore. The downhole tool includes upper and lower casing engaging members and an intervening sealing member. In one aspect the intervening sealing member may be a deformable material. In another aspect, the intervening sealing member may be a flowable material cured in the well bore.

Abstract: An apparatus for coupling a tubular member to a preexisting structure.

Abstract: A technique that is usable with a subterranean well includes communicating a fluid into a region of the well and monitoring a level of the fluid communicated via a downhole sensor. The communication is controlled in response to the monitoring.

Abstract: For use with a top drive power unit supported for connection with a well string in a well bore to selectively impart longitudinal and/or rotational movement to the well string, a feeder for supplying a pumpable substance such as cement and the like from an external supply source to the interior of the well string in the well bore without first discharging it through the top drive power unit including a mandrel extending through a sleeve which is sealably and rotatably supported thereon for relative rotation between the sleeve and mandrel. The mandrel and sleeve have flow passages for communicating the pumpable substance from an external source to discharge through the sleeve and mandrel and into the interior of the well string below the top drive power unit. The unit can include a packing injection system, clamp, and novel packing configuration.

Abstract: An apparatus and method for forming or repairing a wellbore casing, a pipeline, or a structural support. An expandable tubular member is radially expanded and plastically deformed by an expansion cone that is displaced by hydraulic pressure. Before or after the radial expansion of the expandable tubular member, a sliding sleeve valve within the apparatus permit a hardenable fluidic sealing material to be injected into an annulus between the expandable tubular member and a preexisting structure.

Abstract: Methods and apparatus for preventing or limiting the rotation of downhole tools, such as cementing plugs, in a casing string during drillout. The apparatus includes an outer case and a radially expandable sleeve disposed therein. The sleeves will engage cementing plugs received therein. The sleeves radially expand when cementing plugs are received therein to grippingly engage the outer case and prevent or limit rotation thereof during drillout.

Abstract: The present invention provides a downhole cementing apparatus run into a borehole on a tubular. The apparatus is constructed on the pipe in such a way that pressure surge during run-in is reduced by allowing fluid to enter the pipe and utilize the fluid pathway of the cement. In one aspect of the invention, an inner member is provided that filters fluid as it enters the fluid pathway. In another aspect of the invention, various methods are provided within the cementing apparatus to loosen and displace sediment in the borehole prior to cementing.

Abstract: A method for securing and sealing one tubular to another downhole facilitates cementing prior to sealing and allows for suspension of one tubular in the other by virtue of pipe expansion techniques.

Abstract: An apparatus for preventing or limiting the rotation of cementing plugs in a casing string during drillout. The apparatus includes an outer housing with a sleeve disposed therein. The sleeve has an inner surface configured to engage cementing plugs received therein to cause an interference fit. The sleeve will hold the cementing plugs when rotational forces, such as drilling forces, are applied so that during drillout, rotation of the cementing plug is prevented or is at least limited.

Abstract: A method of cementing a casing in a wellbore with a tool having a plurality of holes therethrough connected at a lower end of the casing. The total cross-sectional area of the holes is preferably greater than the cross-sectional area of the inside of the casing. A plurality of stoppers are pumped in a leading edge of a cement slurry down an annulus between the casing and the wellbore to the tool where the stoppers engage the holes to hold the cement slurry in the annulus until the cement slurry hardens.

Abstract: An apparatus and method includes releasably engaging a cementing tool in a casing assembly at a junction of plural wellbores. Cementing slurry is pumped through the cementing tool to fill an annular region around the casing assembly. The cementing tool is retrievable without first milling components at the junction. The cementing tool has an anchoring mechanism adapted to engage a landing profile of the casing assembly. Further, the cementing tool has an external seal adapted to seal inside the casing assembly.

Abstract: The present invention provides a cementing system and method for wellbores by cementing an annulus between a wellbore casing and a wellbore. In at least one embodiment, the invention includes a landing collar defining a restrictef passage, a wellbore casing defining a passage coupled to the landing collar, a top cementing plug for sealingly engaging the wellbore casing, a bottom cementing plug for sealingly engaging the wellbore casing, and a fluid injection assembly coupled to the wellbore casing for injecting fluidic materials into the wellbore casing and controllably releasing the top cementing plug includes a plug body defining a plug passage. a frangible membrane for sealing the plug passage, and a one-way valve for controlling the flow of fluidic materials through the plug passage. The invention also includes the bottom cementing plug and methods for operation.

Abstract: An apparatus for use in circulating cement in a casing in a wellbore is described having a first component such as a sensor disposed on the casing and a second component such as a detectable device disposed at a fluid interface formed between the cement and a fluid. The sensor may be a sensor coil mounted on the perimeter of the lower end of the casing, while the detectable device may be a transponder capable of emitting Radio Frequency Identification signals to the sensor to signal its arrival at the lower end of the casing. The transponder may be encased in a protective covering. Also described is a method of cementing a casing utilizing a first component such as a sensor disposed on the casing and a second component such as a detectable device disposed in the cement.

Abstract: Apparatus (10) for facilitating coupling and cementing of downhole tubulars (12, 28) comprises a tubing section (12, 10) for use in lining a bore. The tubing section has upper and lower ends and defines a tubing wall having cement outlets (20) spaced from the lower end of the tubing. The lower end of the tubing is selectively closed, and swab cups (22) are provided externally of the lower end of the tubing below the cement outlets (20) for restricting passage of cement.

Abstract: The present invention relates to a method to increase the bonding forces of a hydraulic cement to a subterranean pipe (such as a casing) by the addition of at least one cementitious expansive agent to increase the bulk volume of the cement plug and a latex. The method of the invention includes positioning a platform in a downhole pipe below the desired cement plug interval, positioning a plug dump bailer tool comprising a tubular storing chamber for a cement slurry and a valve to discharge the cement slurry on and above the platform and discharging a cement slurry that comprises an expansive agent and a latex in quantities enough to increase the shear-bond between the downhole pipe and the cement plug. The invention allows a significant reduction of the height of the cement plug and therefore of the number of dump-bailer operations required for placing a plug.

Abstract: In a method and apparatus for transferring material in a wellbore in an earth formation, a pipe is inserted into the wellbore. A conduit is inserted alongside the pipe into the wellbore. The conduit is fixed to the pipe and has a first section with a perforated wall located adjacent a non-production interval of the formation, and has a second section with an unperforated wall located adjacent a production interval of the formation. The material is injected into the conduit and out the perforated wall of the first section of the conduit.

Abstract: A system and method of cementing in an annulus formed between a casing and the wall of a well bore, wherein a foamed cement is introduced into the upper portion of the annulus, directed downwardly through the annulus and back up into the casing, and then displaced back down the casing and into the annulus.

Abstract: A system for use in detecting the launching of a device, such as a wiper plug or a sealing ball, is described having a first component, such as a detectable object disposed within the device, and a second component, such as a sensor. The sensor may be a sensor coil, while the detectable object may be a transponder capable of emitting Radio Frequency Identification signals to the sensor to signal its arrival adjacent the sensor. The system may be used with a concrete head or with a sealing ball injector. A method of launching the devices is also disclosed.

Abstract: A system for capturing displaced fluid or pumping fluid through tubulars being run into or out of the wellbore is described. Embodiments are supported by a traveling block and top drive unit with telescoping features to rapidly seal over a tubular to connect the tubular to a mud system.

Abstract: A ball dropping assembly for dropping a plurality of objects, such as spherical balls, into a wellbore. The assembly first comprises a seat for retaining a ball before it is released. The assembly also comprises a ball-feeding channel for feeding additional balls onto the seat. A ball-retaining lever is provided to selectively receive and retain balls onto the seat, and then to release the balls individually into the wellbore. In one embodiment, the assembly is attached to a side bore in fluid communication with a main bore in a cementing head. The ball-retaining lever rotates into the bore when releasing a ball. When a plug is released into the bore from a cementing head, the plug will trip the lever, causing the ball-retaining lever to rotate back towards the ball-retained position. Thus, the ball dropping assembly also serves as a plug release indicator.

Abstract: An embodiment of a downhole tool for use with a workstring in a wellbore includes a first section, a second section, and a coupling mechanism adapted such that in a first configuration the coupling mechanism couples the first section to the second section. In a second configuration, the coupling mechanism does not couple the first section to the second section. Also disclosed is a method for creating a plug in a wellbore, the method comprising: injecting a slurry into the workstring to form a plug in the wellbore, positioning a flow preventing mechanism into the workstring to prevent fluid flow from exiting the workstring, inducing a coupling mechanism to uncouple a portion of the workstring such that the portion remains with the slurry to create the plug in the wellbore, and removing the first section from the wellbore.

Abstract: An apparatus for preventing or limiting the rotation of cementing plugs in a casing string during drillout. The apparatus includes an outer housing with a sleeve disposed therein. The sleeve has an inner surface configured to engage cementing plugs received therein to cause an interference fit. The sleeve will hold the cementing plugs when rotational forces, such as drilling forces, are applied so that during drillout, rotation of the cementing plug is prevented or is at least limited.

Abstract: An apparatus for preventing or limiting the rotation of cementing plugs in a casing string during drillout. The apparatus includes an outer housing with a sleeve disposed therein. The sleeve has an inner surface configured to engage cementing plugs received therein to cause an interference fit. The sleeve will hold the cementing plugs when rotational forces, such as drilling forces, are applied so that during drillout, rotation of the cementing plug is prevented or is at least limited.

Abstract: An apparatus for preventing or limiting the rotation of cementing plugs in a casing string during drillout. The apparatus includes an outer housing with a sleeve disposed therein. The sleeve has an inner surface configured to engage cementing plugs received therein to cause an interference fit. The sleeve will hold the cementing plugs when rotational forces, such as drilling forces, are applied so that during drillout, rotation of the cementing plug is prevented or is at least limited.

Abstract: A telescoping rig with an upper mast telescopingly received within a lower mast. A torque carrier is formed of an upper part suspended within the upper mast and a lower part attached to the lower mast. The lower part may be secured to the upper part when the rig is in operational position, and is movable to allow the upper mast to move into a telescoped position within the lower mast. The rig is readied for transport by disconnecting upper and lower parts of a torque carrier, moving the lower torque carrier laterally within the lower mast to allow the upper mast to telescope within the lower mast; and telescoping the upper mast within the lower mast.

Abstract: An apparatus that is usable with a subterranean well includes a liner and a wiper. The liner is to be cemented inside the well bore, and the wiper, in a first mode, is connected to the liner when the liner is run downhole. In a second mode, the wiper is released to respond to a cement flow.

Abstract: A float system for use in cementing a casing in a wellbore. The wellbore is drilled with a drill bit attached to the casing. The drill bit is removed after the wellbore is drilled. The float system is lowered into the casing after the drill bit is removed. The float system includes a packer apparatus with a float apparatus, preferably a float shoe, attached to the end thereof. The packer apparatus is set in the casing to hold the float shoe in position. A bottom cementing plug is placed in the casing and is urged downwardly until it engages the upper end of the packer apparatus. The cement will flow through the packer apparatus and the float apparatus to fill the annulus between the casing and the wellbore.

Abstract: The present invention provides a cementing system and method for wellbores by cementing an annulus between a wellbore casing and a wellbore. In at least one embodiment, the invention includes a landing collar defining a restricted passage, a wellbore casing defining a passage coupled to the landing collar, a top cementing plug for sealingly engaging the wellbore casing, a bottom cementing plug for sealingly engaging the wellbore casing, and a fluid injection assembly coupled to the wellbore casing for injecting fluidic materials into the wellbore casing and controllably releasing the top cementing plug and the bottom cementing plug into the wellbore casing. The bottom cementing plug includes a plug body defining a plug passage, a frangible membrane for sealing the plug passage, and a one-way valve for controlling the flow of fluidic materials through the plug passage. The invention also includes the bottom cementing plug and methods for operation.

Abstract: A device and method for sealing boreholes. Typically, a seismic test hole is sealed by covering a topping plug with water expansible material, such as bentonite, which seals the hole once it expands on exposure to water or moisture. The present invention provides a method and a device for sealing seismic holes, the device comprising a generally tubular water permeable sleeve filled with water expansible aggregate.

Abstract: A non-rotating cement wiper plug has an insert, with inner and outer telescoping sleeves, within a resilient outer body. The outer body has annular fins which bear against a casing wall. The inner sleeve has a tapering nose within a tapered cavity in the outer sleeve. Slots in the outer sleeve form a plurality of segments. The inner and outer sleeves are preferably of a frangible material. When the plug is pumped down and lodges against downhole float equipment, pump pressure compresses the plug, forces the inner sleeve down within the outer sleeve, forces the segments radially outward, and fractures or separates the outer sleeve segments. The outer body is forced against the casing wall so tightly that it cannot rotate in response to the forces from a rotary drill bit. Lock surfaces on the inner and outer sleeves lock them together and maintain the outer body in its forced-outwardly position.

Abstract: Apparatus (10) for facilitating coupling and cementing of downhole tubulars (12, 28) comprises a tubing section (12, 10) for use in lining a bore. The tubing section has upper and lower ends and defines a tubing wall having cement outlets (20) spaced from the lower end of the tubing. The lower end of the tubing is selectively closed, and swab cups (22) are provided externally of the lower end of the tubing below the cement outlets (20) for restricting passage of cement.

Abstract: A separation barrier for placement in an open well bore or casing, to prevent migration of cement slurry downwardly into the drilling fluid, facilitating the placement of a cement plug to segregate a well bore into uphole and downhole portions. The barrier has an annular seal which facilitates pumping the barrier downhole through a work string to a desired location. The separation barrier also has a plurality of flexible elongated elements which expand outwardly when the barrier exits the work string. The elongated elements are closely spaced to prevent migration or contamination of cement slurry therebetween. The barrier can also have a shearable landing ring for providing positive indication of placement of the barrier at the desired location.

Abstract: Apparatus for a one trip completion of fluid production wells. A completion tool string includes a pressure activated cementing valve, an external casing packer, a pressure activated production valve, an opening plug and a plug landing collar and a closing plug and seat. This tool series is assembled near the end of a production tube string upstream of the well production screen.

Abstract: Apparatus (10) for facilitating coupling and cementing of downhole tubulars (12, 28) comprises a tubing section (12, 10) for use in lining a bore. The tubing section has upper and lower ends and defines a tubing wall having cement outlets (20) spaced from the lower end of the tubing. The lower end of the tubing is selectively closed, and swab cups (22) are provided externally of the lower end of the tubing below the cement outlets (20) for restricting passage of cement.

Abstract: A method and apparatus for generating foam cement and placing foam cement in an annulus between a casing and a wellbore. The method includes the steps of displacing cement downwardly in the casing and injecting a gas, preferably nitrogen, into the cement at a predetermined location downhole in the casing. The nitrogen may be injected through a ported sub. The ported sub may be connected in a tubing string that is lowered in the casing. The ported sub has a plurality of ports, which may have nozzles connected therein, that communicate a central opening through the ported sub with an annulus between the ported sub and the casing. The rate at which nitrogen is injected into the cement preferably increases from a leading edge of the cement to a trailing edge of the cement so that a consistent foam cement quality is achieved.

Abstract: Multiple embodiments of a system for capturing displaced fluid or adding fluid to tubulars being run into or out of the wellbore are described. Several embodiments are supported by a top drive with telescoping features to rapidly seal over a tubular to connect the tubular to a mudline. A flapper valve in one embodiment is described to keep fluid from spilling when the apparatus is removed from the tubular. In the event of a well kick, the valve can be shattered with pressure from the mudline. In another embodiment, the apparatus can be placed in sealing contact with the tubular and can incorporate a valve which can be manually closed in the event of a well kick. In yet another alternative, the incorporated valve can be automatically actuated to open as the apparatus sits on the tubular and closed as the apparatus lifts from the tubular. In yet another embodiment, sealing contact with the tubular can be obtained by simply advancing the apparatus into the tubular.

Abstract: A method of cementing a well permitting a reduction in the degree of diameter reduction of casing or liners required, and not requiring excessively large initial conductor casing, is described. The method is characterized by provision of an enlarged wellbore and a novel liner structure which is adapted for expansion of a reduced diameter section thereof downhole, providing, before expansion of the section, unimpeded flow of fluid from the enlarged wellbore during cementing and close fit of the expanded section with the casing or preceding liner, after cementing is completed and expansion of the section. A novel well liner structure and novel well liner expansion means are disclosed.