Abstract: An apparatus for expanding a tubular member.

Abstract: A tubular liner including a first tubular portion, a second tubular portion, and an intermediate tapered tubular portion coupled to, and positioned between, the first and second tubular portions.

Abstract: A method of repairing tubulars downhole is described. A swage is secured to a force magnification tool, which is, in turn, supported by an anchor tool. Applied pressure sets the anchor when the swage is properly positioned. The force magnification tool strokes the swage through the collapsed section. The anchor can be released and weight set down on the swage to permit multiple stroking to get through the collapsed area. The swage diameter can be varied.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member comprising an expansion cone, at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage, and one or more releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above the expansion device.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, a plurality of pressure chambers defined by and positioned between the support member and the expansion device fluidicly coupled to the first fluid passage, and one or more releasable supports coupled to the support member adapted to support the tubular member positioned below the expansion device.

Abstract: A device for forming a wellbore casing in a borehole, according to which the device includes a support member including a first fluid passage, and an expansion cone coupled to the support member. The support member includes a second fluid passage, which is fluidicly coupled to the first fluid passage. The device further includes an expandable tubular liner movably coupled to the expansion cone, and an expandable shoe coupled to the expandable tubular liner.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, a plurality of pressure chambers defined by and positioned between the support member and the expansion device fluidicly coupled to the first fluid passage, one or more releasable supports coupled to the support member adapted to support the tubular member positioned above the expansion device.

Abstract: A gripper assembly for anchoring a tool within a downhole passage and for possibly assisting movement of the tool within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: The present invention is a packer for sealing an annular region in a wellbore. The packer includes a packing element which is held through bidirectional forces. The packer first comprises an inner mandrel. Disposed around the inner mandrel are three tubulars: (1) a top sleeve; (2) a bottom sleeve; and (3) a booster sleeve. A packing element is disposed circumferentially around the outer surface of the booster sleeve. The top sleeve and bottom sleeve each include an upper compression member which rides across the booster sleeve in order to compress the packing element. The packing element is expanded outward from the packer to engage a surrounding string of casing through compressive forces provided by the top and bottom sleeves. Thereafter, differential pressure applied above or below the packer acting on the packer element and booster sleeve may provide additional compression of the packer element.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: A downhole tool for connection in a work string to prevent premature activation of weight set tools on the work string. The tool has moveable pads which contact the tubing wall and thereby support the weight of the work string. The pads are activated by increasing fluid pressure in the annulus between the tool and tubing wall and deactivated by increasing fluid pressure through the central bore of the tool.

Abstract: A wellhead housing has a bore with a support shoulder, a ramp surface extending upward and outward from the support shoulder, and a recess extending upward from the ramp. A split, resilient load ring is carried in an initial position in the recess. A retractable and axially movable latch ring is carried in the recess above the load ring. A casing hanger has a profile that engages the latch ring as the casing hanger moves downwardly in the bore, causing the latch ring to move downward and pushing the load ring to the set position.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member including a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage, and releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above and below the expansion device.

Abstract: A method includes drilling and lining a wellbore, in one aspect by mounting a drill bit on a drill string including a section of expandable tubing and providing a tubing expander in the string, rotating the drill bit and advancing the drill string through a bore, and passing the expander through the expandable tubing to expand the tubing. The apparatus comprises a drill string including a section of expandable tubing, a drill bit mounted on the string, and a tubing expander mounted on the string.

Abstract: Embodiments of the present invention relates to hydraulically actuated tools, which may be used to actuate a liner hanger assembly. In one embodiment, the present invention provides a hydraulic setting tool for use in wellbore operations. The setting tool includes a first tubular member and a second tubular member disposed around the outer diameter of the first tubular member. A piston is mechanically attached to an upper portion of the second tubular member and adapted to move axially in relation to the first tubular member. The piston acts to transmit a force to the second tubular member. A slip assembly is operatively connected to the second tubular member and the second tubular member transmits the force to the slip assembly thereby actuating the slip assembly.

Abstract: A method of repairing tubulars downhole is described. A swage is secured to a force magnification tool, which is, in turn, supported by an anchor tool. Applied pressure sets the anchor when the swage is properly positioned. The force magnification tool strokes the swage through the collapsed section. The anchor can be released and weight set down on the swage to permit multiple stroking to get through the collapsed area. The swage diameter can be varied.

Abstract: A wellbore casing formed by extruding a tubular liner off of a mandrel. The tubular liner and mandrel are positioned within a new section of a wellbore with the tubular liner in an overlapping relationship with an existing casing. A hardenable fluidic material is injected into the new section of the wellbore below the level of the mandrel and into the annular region between the tubular liner and the new section of the wellbore. The inner and outer regions of the tubular liner are then fluidicly isolated. A non hardenable fluidic material is then injected into a portion of an interior region of the tubular liner to pressurize the portion of the interior region of the tubular liner below the mandrel. The tubular liner is then extruded off of the mandrel.

Abstract: A device for anchoring a drill string in a borehole an anchoring member connected to the drill string, the anchoring member being movable between a retracted position in which the anchoring member is retracted from the borehole wall, and, an extended position in which the anchoring member is extended against the borehole wall so as to anchor the drill string to the borehole wall, and an activating member operable to move the anchoring member from the extended position to the retracted position by the action of pressure of drilling fluid present in the borehole.

Abstract: A method of isolating a section of a drilled bore containing a problem zone comprises: providing a section of tubing; locating the tubing in the section of the bore; and expanding the tubing and forming at least an outer portion of the tubing to conform to irregularities in the bore wall, to isolate the problem zone. The tubing may feature a formable outer section, and the expansion of the tubing may be achieved using a compliant rotary expander.

Abstract: A method of expanding tubing comprises the steps: providing a length of expandable tubing; locating an expansion tool, such as a cone, in the tubing; and applying impulses to the tool to drive the tool through the tubing and expand the tubing to a larger diameter. The tubing may be located downhole and may have a solid wall or a slotted wall.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: An apparatus for coupling a tubular member to a preexisting structure.

Abstract: A pre-tensioning arrangement for inner and outer elongate concentric members includes a load member which is axially movable in an actuating direction relative to the inner member and has an outer surface which tapers in the actuating direction, a laterally expansible ring which is engaged by the load member in an inclined engagement zone during the actuating movement, and an engagement zone between the laterally expansible ring and the outer member, the engagement zones providing a mechanical advantage between the movement of the load member and movement of the outer member.

Abstract: An apparatus for securing a tubular member within a liner or borehole has a seal means connected within the tubular member, and a pressure control device operable to increase the pressure within the tubular member, such that operation of the pressure control means causes the tubular member to move radially outwardly to bear against the inner surface of the liner or borehole wall. Also, a packer for use in a downhole annular space and an isolation plug for plugging a downhole tubular are disclosed.

Abstract: A cavity positioning tool includes a housing adapted to be coupled to a downhole string. The cavity positioning tool includes at least one blunt arm pivotally coupled to the housing. Each blunt arm is configured to contact a surface of the cavity to position the tool in the cavity. The cavity positioning tool also includes a piston slidably disposed within the housing. The piston is operable to engage each blunt arm. The piston is also operable to receive an axial force operable to slide the piston relative to the housing. The sliding of the piston extends each blunt arm radially outward relative to the housing from a retracted position.

Abstract: A disclosure is provided describing a filling and circulating tool and method of use. The filling and circulating tool comprises a tubular housing having a first fluid passage and a longitudinal axis, a movable seal coupled to an exterior of the housing, the seal adapted to substantially block a flow of fluid through the first fluid passage when the seal is in a closed position and to allow the flow of fluid when the seal is in an open position, and an actuating device coupled to the movable seal such that in response to insertion into the casing, the actuating device causes the movable seal to move from the closed position to the open position.

Abstract: A method of expanding tubing comprises locating an expansion tool in a section of tubing to be expanded, applying a fluid pressure to the tubing to create a fluid pressure expansion force and induce a hoop stress in the tubing, and applying a mechanical expansion force to the tubing via the expansion tool. The combined fluid pressure expansion force and mechanical expansion force is selected to be sufficient to induce expansion of the tubing.

Abstract: A method and apparatus for advancing a rotating motorized downhole tool for operations in oil/gas wells. The apparatus is adapted for drilling and milling away of casing sections in the wells, as preparation for plugging the same. The apparatus includes a rotating tool and a driving motor indirectly suspended on coiled tubing. The apparatus also includes a carriage connected to the motor adapted to absorb torques that occur during use. The carriage is connected to the coiled tubing via a swivel coupling such that a tensile force on the coiled tubing provides an advancing force for the tool and motor.

Abstract: An apparatus comprising a first tubular member; a second tubular member positioned within and coupled to the first tubular member; a first annular piston chamber defined by the space between the first and second tubular members; an annular piston movably coupled to the second tubular member and positioned within the first annular piston chamber; and a third tubular member for receiving the first and second tubular members coupled to the first tubular member. The third tubular member comprises a radially expandable and plastically deformable tubular member.

Abstract: Present invention is a packer for sealing an annular region in a wellbore. The packer includes a packing element which is held through bi-directional forces. The packer first comprises an inner mandrel. Disposed around the inner mandrel are three tubulars: (1) a top sleeve; (2) a bottom sleeve; and (3) a booster sleeve. A packing element is disposed circumferentially around the outer surface of the booster sleeve. The top sleeve and bottom sleeve each include an upper compression member which rides across the booster sleeve in order to compress the packing element. The packing element is expanded outward from the packer to engage a surrounding string of casing through compressive forces provided by the top and bottom sleeves. Thereafter, differential pressure applied above or below the packer acting on the packer element and booster sleeve may provide additional compression of the packer element.

Abstract: A method of streamlining expansion of long lengths of tubulars or screen is disclosed. In one embodiment, the expansion assembly is coupled with a length of pipe that acts as a weight and has a length longer than the anticipated section to be expanded. There is a stinger that fits into the pipe above the anchor and a seal to maintain sealing contact despite the downhole advance of the expansion assembly following each stroke of the expansion device and advance of a swage. By sequentially applying and removing pressure, the desired length is expanded downhole. Alternatively, coiled tubing is connected to the expansion assembly and weights that are above it and is paid out into the well as the expansion assembly descends after each stroke.

Abstract: A hydraulic liner hanger comprises a tubular body and a plurality of slips disposed radially around the outer surface of the body. In one arrangement, each slip has wickers for engaging the inner surface of a surrounding string of casing. Each slip is connected to a slip ring, the slip ring also being circumferentially disposed around the outer surface of the body. At least some of the slip members are received upon a wedge surface, or cone(s). In operation, an expander tool such as a hydraulic setting tool acts upon the liner hanger, causing the slips to be expanded into frictional engagement with the surrounding string of casing. The operator is then able to slack off the weight of the liner, allowing multiple slips to engage the casing and to suspend the liner therebelow.

Abstract: A method of coupling a tubular member to a preexisting structure.

Abstract: A well completion system for creating a seal between a production tubing (30) and a well casing (34) positioned within a wellbore (32) comprises a production packer (46) that includes a section of the production tubing (30) and at least one seal element (60). The production tubing (30) is then positioned within the well casing (34) that lines the wellbore (32). An expander member (56) that is positioned within the production tubing (30) then travels longitudinally through the production packer (46) to expand the section of the production tubing (30) downhole that includes the seal element (60). This expansion creates a sealing and gripping relationship between the production tubing (30) and the well casing (34).

Abstract: A cavity positioning tool includes a housing adapted to be coupled to a downhole string. The cavity positioning tool includes at least one blunt arm pivotally coupled to the housing. Each blunt arm is configured to contact a surface of the cavity to position the tool in the cavity. The cavity positioning tool also includes a piston slidably disposed within the housing. The piston is operable to engage each blunt arm. The piston is also operable to receive an axial force operable to slide the piston relative to the housing. The sliding of the piston extends each blunt arm radially outward relative to the housing from a retracted position.

Abstract: A one-trip through tubing window milling system is disclosed. The whipstock is delivered with the mill and downhole motor in a downhole assembly which further includes MWD equipment for proper whipstock orientation. The entire assembly is run through tubing and the MWD equipment orients the whipstock. A motor lock prevents the downhole motor from turning as fluid pressure is applied to properly anchor the whipstock below the production tubing. The motor lock is defeated and the milling commenced using the downhole motor. At the conclusion of the window milling, the bottom hole assembly, including the mill, is removed and a retrieving tool releases the whipstock for retrieval through the production tubing.

Abstract: The present invention relates to a method and apparatus for anchoring an expandable tubular within a wellbore prior to expanding the length of the expandable tubular into contact with the wellbore. An expandable system comprises the expandable tubular and a deployment tool, wherein the deployment tool exerts radial force against the expandable tubular to expand at least a portion of the expandable tubular into contact with the wellbore to anchor the expandable tubular prior to the expansion process. A method for anchoring an expandable tubular within a wellbore prior to the expansion process is also provided, wherein radial force expands the expandable tubular into contact with the wellbore to initially anchor the expandable tubular. A method for altering the shape of the anchor is also provided.

Abstract: A system for forming a patch in a well at a location along a tubular string which has lost sealing integrity includes a central patch body 60, an upper expander body 52 carrying an upper seal 50 or 56, and a lower expander body 98 carrying a lower seal 102, 104. The running tool includes an inner mandrel 14 axially moveable relative to the central patch body, and one or more pistons 20, 30, 20A axially moveable relative to the inner mandrel in response to fluid pressure within the running tool. Top expander 48 is axially moveable downward relative to the upper expander body in response to movement of the one or more pistons. The expander sleeves may remain downhole to radially support the downhole tubular.

Abstract: A liner hanger, in either a non-rotating or rotating format, has a large hanging capacity due to a one or more axially spaced sets of circumferentially spaced slips housed in openings in a slip housing, the slip housing being moveable axially relative to a mandrel for actuating the slips over cams supported by the mandrel. One or more sets of sets of slips are spaced axially along the slip housing. An annular space is formed between the mandrel and slip housing for maximizing fluid bypass through the annular space. Bypass is further improved by profiling the slip housing. In the rotating version, a separate sleeve is positioned between the mandrel and the slip housing for supporting the cams and the mandrel is supported on the cam sleeve through an upper bearing which permits the mandrel to rotate on the cam sleeve when the slips are set.

Abstract: A liner for an annular downhole component is comprised of an expandable metal tube having indentations along its surface. The indentations are formed in the wall of the tube either by drawing the tube through a die, by hydroforming, by stamping, or roll forming and may extend axially, radially, or spirally along its wall. The indentations accommodate radial and axial expansion of the tube within the downhole component. The tube is inserted into the annular component and deformed to match an inside surface of the component. The tube may be expanded using a hydroforming process or by drawing a mandrel through the tube. The tube may be expanded in such a manner so as to place it in compression against the inside wall of the component. The tube is useful for improving component hydraulics, shielding components from contamination, inhibiting corrosion, and preventing wear to the downhole component during use. It may also be useful for positioning conduit and insulated conductors within the component.

Abstract: A hydraulically powered tractor includes an elongated body, two gripper assemblies, at least one pair of aft and forward propulsion cylinders and pistons, and a valve system. The valve system comprises an inlet control valve, a two-position propulsion control valve, a two-position gripper control valve, two cycle valves, and two pressure reduction valves. The inlet control valve spool includes a hydraulically controlled deactivation cam that locks the valve in a closed position, rendering the tractor non-operational. The propulsion control valve is piloted on both ends by fluid pressure in the gripper assemblies. The propulsion control valve controls the distribution of operating fluid to and from the propulsion cylinders, such that one cylinder performs a power stroke while the other cylinder performs a reset stroke. Each end of the gripper control valve is piloted by a source of high-pressure fluid selectively admitted by one of the cycle valves.

Abstract: A system for forming a patch in a well at a location along a tubular string which has lost sealing integrity includes a central patch body 60, an upper expander body 52 carrying an upper seal 50 or 56, and a lower expander body 98 carrying a lower seal 102, 104. The running tool includes an inner mandrel 14 axially moveable relative to the central patch body, and one or more pistons 20, 30, 20A axially moveable relative to the inner mandrel in response to fluid pressure within the running tool. Top expander 48 is axially moveable downward relative to the upper expander body in response to movement of the one or more pistons, and a bottom expander 120 is axially moveable upward relative to a lower expander body. After the upper expander body and a lower expander body have been moved radially outward into sealing engagement with a downhole tubular string, the running tool is retrieved to the surface.

Abstract: A method and apparatus is provided for drilling and lining a wellbore in one downhole trip. The method comprises mounting a drill bit on a drill string including a section of expandable tubing and providing a tubing expander in the string, then rotating the drill bit and advancing the drill string through a bore, then passing the expander through the expandable tubing to expand the tubing, wherein the expandable tubing is deformed by compressive plastic deformation of the tubing with a localised reduction in wall thickness, resulting in a subsequent increase in tubing diameter, and then retrieving the drill bit from the bore through the expanded tubing.

Abstract: A cavity positioning tool includes a housing adapted to be coupled to a downhole string. The cavity positioning tool includes at least one blunt arm pivotally coupled to the housing. Each blunt arm is configured to contact a surface of the cavity to position the tool in the cavity. The cavity positioning tool also includes a piston slidably disposed within the housing. The piston is operable to engage each blunt arm. The piston is also operable to receive an axial force operable to slide the piston relative to the housing. The sliding of the piston extends each blunt arm radially outward relative to the housing from a retracted position.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: A method of expanding tubing comprises locating an expansion tool in a section of tubing to be expanded, applying a fluid pressure to the tubing to create a fluid pressure expansion force and induce a hoop stress in the tubing, and applying a mechanical expansion force to the tubing via the expansion tool. The combined fluid pressure expansion force and mechanical expansion force is selected to be sufficient to induce expansion of the tubing.

Abstract: A device for anchoring a drill string in a borehole formed in an earth formation is provided. The device comprises an anchoring member connected to the drill string and being movable between a retracted position in which the anchoring member is retracted from the borehole wall and an extended position in which the anchoring member is extended against the borehole wall so as to anchor the drill string to the borehole wall, and an activating member operable to move the anchoring member from the extended position to the retracted position by the action of pressure of drilling fluid present in the borehole.

Abstract: A method and system of forming a lateral wellbore in a time and trip saving manner using a mill/drill to locate and place a casing window. In one aspect of the invention, a lateral wellbore is drilled with liner which is subsequently left in the lateral wellbore to line the sides thereof. In another aspect, the mill/drill is rotated with a rotary steerable system and in another aspect, the mill/drill is rotated with a downhole motor or a drill stem.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a subterranean plug including a mandrel having an outer surface and a non-circular cross-section and a packing element arranged about the mandrel, the packing element having a non-circular inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate quick drill-out of the plug. The apparatus may include a valve for controlling fluid flow through a hollow mandrel. The apparatus may include a composite mandrel having radial vents that establish fluid communication from within to without the mandrel. Also, the apparatus may include a wire line adapter kit for running the apparatus in a well bore.

Abstract: An apparatus and method for forming a wellbore casing. An annular piston is displaced in the axial direction by pressurizing an annular piston chamber. The axial displacement of the piston radially expands a tubular member into contact with a preexisting tubular member. The radially expanded liner hanger is then decoupled from the apparatus.