Abstract: A swaging tool is configured to drive the swage up a ramp until a series of dogs engages the inside wall of an outer tubular member. At that point the swage will be at the necessary position on the ramp to adequately expand the inner tubular for a proper supporting relation to the outer tubular. If the inside diameter of the outer tubular is at the high end of the tolerance allowed by API specifications, the diameter of the swage is increased to compensate. Similarly, if the inside diameter of the outer tubular is at the low end of the tolerance range of API specifications, then the dogs make contact with the inside wall sooner and the resulting diameter of the swage is necessarily smaller.

Abstract: An apparatus for propulsion inside an oblong cavity, such as pipes or the like, is disclosed.

Abstract: An anchoring tool is provided for preventing rotation of a tubing string relative to a surrounding well casing in both right and left hand directions of rotation. The tool includes tubular housing for connection in line with the tubing string. A gripping member is supported alongside the housing for rotation about an anchor axis lying substantially parallel to the housing. The gripping member has a profile which increases in radial dimension from a first gripping portion to a second gripping portion thereof. The first gripping portion and the second gripping portion being arranged to grip the surrounding well casing in a retracted position and an extended position respectively. Rotation of the housing with the tubing string relative to the well casing rotates the gripping member in relation to the housing to vary an overall diameter of the anchoring tool within the well casing, thereby preventing further rotation.

Abstract: An anchoring sub used in combination with hydrocarbon exploration and production tools, such as perforating guns and logging devices, within a wellbore. The anchor sub is reversible and includes a mandrel, a slip assembly and a slip cone, where the slip assembly selectively travels up and down the mandrel and is able to mate with the slip cone. The anchor sub secures itself to the inner circumference of a wellbore when the slip assembly is mated with the slip cone. Mating and de-mating of the slip assembly with the slip cone is accomplished by selective up and down movement of the anchor sub.

Abstract: The inventions provide apparatus and methods for radially expanding a tubular deployed in a subterranean well by moving an expansion tool axially through the well. An expansion tool apparatus may have wear faces attached to at least a portion of the outer periphery of a mandrel for contacting the interior surface of the pipe, tube, or screen during expansion. According to another aspect of the invention, an expansion tool has a controlled egress seal between the outer surface of the tool and the inside surface of the expandable tubular. According to another aspect of the invention, an automatically variable diameter expansion tool is provided having a variable diameter cone, which expands, and contracts based on input from one or more sensors. According to another aspect of the invention, an apparatus and method for expanding a length of screen assembly in a subterranean wellbore is provided.

Abstract: An apparatus suspends a pipe from the lower end of a tubular body positioned concentrically within an outer casing. Pockets are formed about the outer circumference of the body, each to receive a cone having an inner conical side adjacent the inner wall of each pocket, and a slip having an inner conical side adjacent an outer conical side of the cone. Slots are formed in side walls of the pocket for guiding the slip an securing the slip and cone with respect to the body.

Abstract: A gripping tool 10 may be positioned in a well on a running string RS to at least temporarily secure the gripping tool to a borehole wall. The gripping tool includes a drag member 72, a plurality of slips 40, 48, and a cone member 30, 46. A slip setting mechanism 88 is provided for securing the slips in the radially inward position when the slip setting mechanism is run-in the well. At least one ramp moves the slip setting mechanism to a released position upon rotation of the running string in a first direction. A ratchet member rotationally releases the running string from the slip setting mechanism when the running string is rotated in an opposing direction. The tool may be set, released by pickup and returned to the run-in position, then reset without returning the tool to the surface.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: A downhole apparatus comprises a plurality of tubing sections. Each tubing section has substantially cylindrical portions initially of a first diameter for coupling to end portions of adjacent tubing sections. The end portions are expandable to a larger second diameter. Each tubing section also has an intermediate folded wall portions initially in a folded configuration. The intermediate folded wall portions are unfoldable to define a substantially cylindrical form of a third diameter.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a subterranean plug including a mandrel having an outer surface and a non-circular cross-section and a packing element arranged about the mandrel, the packing element having a non-circular inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate quick drill-out of the plug. The apparatus may include a valve for controlling fluid flow through a hollow mandrel. The apparatus may include a composite mandrel having radial vents that establish fluid communication from within to without the mandrel. Also, the apparatus may include a wire line adapter kit for running the apparatus in a well bore.

Abstract: A well bore deflector tool which is used primarily for deflecting tools, lining and the like through a window which has been milled in the side of a well bore casing includes a deflector face (3) at an upper end thereof and slips (9, 10) for selectively gripping and releasing a tie back receptacle (8) and/or a well bore casing (6) at a location below the deflector face (3). The slips are operable for gripping in response to engagement of the deflector tool (1) with a tie back receptacle (8). Accordingly, the invention provides a simple and automatic device for locking the deflector tool in a required angular position.

Abstract: A method of expanding tubing comprises the steps: providing a length of expandable tubing; locating an expansion tool, such as a cone, in the tubing; and applying impulses to the tool to drive the tool through the tubing and expand the tubing to a larger diameter. The tubing may be located downhole and may have a solid wall or a slotted wall.

Abstract: An anchor system for high expansion applications is described. It features a gripping member that holds together a pair of links. The movement of the links is regulated to assure the gripping member moves into proper contact with the casing. Meshing gears or a pin and slot can do this, for example. The gripping member is shaped such that it can still transmit load through the links even if the pin connections fail. The gripping member is preferably contoured to the shape of the casing inner wall to enhance grip.

Abstract: A method for cleaning and/or altering an inside surface and shape of a tubular in a wellbore. The method includes placing a surface finishing tool in the tubular, energizing the surface finishing tool, and causing extendable assemblies therein to extend radially to contact an inside diameter of the tubular. Moving the surface finishing tool axially and/or rotationally while the extended members are in contact with the inside diameter of the tubular cleans debris from the inside surface of the tubular. In another aspect of the invention, the tool burnishes the inside diameter of the tubular, thereby altering the surface characteristics and rounding the tubular.

Abstract: A retrievable packer (50) for establishing a sealing and gripping engagement between a tubing string and a well casing (34) disposed in a wellbore is disclosed. The retrievable packer (50) comprises a collet member (64) that is slidably disposed about a packer mandrel (52). The collet member (64) has a first operating position wherein the collet member (64) applies an axial force on a support ring (76) to positively position the support ring (76) at least partially between a first slip wedge (90) and the packer mandrel (52) to set a seal assembly (96, 98, 100). In addition, the collet member (64) has a second operating position wherein the collet member (64) applies an axial force on a slip assembly (80) to set the slip assembly (80).

Abstract: A method of providing a downhole seal, such as a packer, in a drilled bore between inner tubing and outer tubing comprises: providing an intermediate tubing section defining a seal arrangement for engaging with the inner tubing; and radially plastically deforming the intermediate tubing section downhole to form an annular extension. The extension creates a sealing contact with the outer tubing.

Abstract: The well reference apparatus and method of the present invention includes a reference member preferably permanently installed within the borehole at a preferred depth and orientation in one trip into the well. The reference member provides a permanent reference for the location of all operations, particularly in a multi-lateral well. The assembly of the present invention includes disposing the reference member on the end of a pipe string. An orienting tool such as an MWD collar is disposed in the pipe string above the reference member. This assembly is lowered into the borehole on the pipe string. Once the preferred depth is attained, the MWD is activated to determine the orientation of the reference member. If the reference member is not oriented in the preferred direction, the pipe string is rotated to align the reference member in the preferred direction. This process is repeated for further corrective action and to verify the proper orientation of the reference member.

Abstract: A slip assembly apparatus is adapted (i) to be deployed into a wellbore via deployment means; (ii) to prevent axial movement of a downhole tool assembly in the wellbore when the slip assembly apparatus is actuated and external forces are imposed on the downhole tool assembly; (ii) to allow fluid flow past the slip assembly apparatus within the wellbore when the slip assembly apparatus is actuated or non-actuated; and (iii) to allow release of the slip assembly apparatus by use of a release load that is less than the axial capacity of the deployment means.

Abstract: An apparatus and method provides an anchoring apparatus for use in a wellbore that comprises a gripping assembly and an actuation assembly. In one arrangement, the actuation assembly includes a motor and a module having at least a compressible element (e.g., a hydraulic module) between the motor and the gripping assembly. Upon activation, the motor actuates the hydraulic module to cause activation of the gripping assembly. In one arrangement, the anchoring apparatus is designed to pass through a tubing or other restriction in the wellbore. When in the retracted state, the gripping assembly of the anchoring apparatus has an outer diameter that is smaller than an inner diameter of the tubing. When in the expanded state, the gripping assembly of the anchoring apparatus has an outer diameter than is substantially the same as the inner diameter of the liner to enable engagement of the gripping assembly against the liner.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: A through-tubing multilateral system for downhole oil drilling operations includes a tubing extension positioned in a downhole end of a tubing string in a wellbore and an anchoring system configured and positioned to anchor the tubing extension in the wellbore. The tubing extension is dimensioned to accommodate the installation of a multilateral junction therein and has an outside diameter that is less than an inside diameter of the tubing string. The tubing extension has a body portion configured to be tubular in structure and a thin walled section attached to one end of the body portion. The thin walled section has a wall thickness that is less than a wall thickness of the body portion.

Abstract: An apparatus for radially expanding atubular member that includes a support member having an exterior surface, a tubular member having an interior surface coupled to the support member, an annular expansion cone having a continuous outer surface movably coupled to the exterior surface of the support member and the interior surface of the tubular member for radially expanding the tubular member, and a preload assembly coupled to the support member for applying an axial force from the support member to the annular expansion cone to preload the annular expansion cone against the tubular member. The preload assembly including a compressed spring coupled to the support member for applying the axial force to the annular expansion cone.

Abstract: Disclosed is a slip for use in the anchoring device on a well tool and a method of making the same. The slip has a wedge shaped body and teeth on the exterior of the body. The teeth being formed from a ring segment of spring steel material mounted on and extending from the exterior of the body.

Abstract: A gripping tool 10 may be positioned in a well on a running string RS to at least temporarily secure the gripping tool to a borehole wall. The gripping tool includes a drag member 72, a plurality of slips 40, 48, and a cone member 30, 46. A slip setting mechanism 88 is provided for securing the slips in the radially inward position when the slip setting mechanism is run-in the well. At least one ramp 120 moves the slip setting mechanism to a released position upon rotation of the running string in a first direction. A ratchet member 110 rotationally releases the running string from the slip setting mechanism when the running string is rotated in an opposing direction. The tool may be set, released by pickup and returned to the run-in position, then reset without returning the tool to the surface.

Abstract: A tool for radially plastically expanding a pipe having a threaded connection therein, that includes a first section. The first section has an increasing diameter and increasing cone angle along a direction of travel through the pipe. The first section includes a first outer surface adapted to contact an inner surface of the pipe at a plurality of selected contact patches on the first outer surface. The tool also includes a second section axially disposed behind the first section along the direction of travel. The second section has an increasing diameter and decreasing cone angle along the direction of travel. The second section includes a second outer surface adapted to contact an inner surface of the pipe at at least one selected contact patch on the second outer surface.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: Methods of forming permeable sand screens in long, open hole well bores within fluid producing zones are provided by the present invention. The methods basically comprise the steps of placing a perforated pipe in the open hole well bore, providing a hardenable composition which after being placed in a desired location cures into a hard mass, placing said hardenable composition in said well bore adjacent to said fluid producing zone within the interior of the perforated pipe therein, between the perforated pipe and the walls of the open hole well bore and within voids or fractures in the producing zone, causing the hardenable composition to cure into a hard permeable mass and drilling the hard permeable mass out of the interior of the perforated pipe.

Abstract: A liner hanger having a mechanical coupling between a liner hanger body and one or more cones is disclosed. The cones are coupled to the liner hanger body to resist axial and relative rotational movement without welding the cones to the hanger body, and without the need to use integral cones. In general, the mechanical coupling includes a hanger body or casing mandrel, a cone assembly journaled on the casing mandrel, at least one slot or groove in an outer wall of the casing mandrel, and at least one partially or fully annular slot on the inside surface of the cone assembly oriented to correspond with the groove(s) in the outer wall of the hanger body. At least one wire, or one or more bearings, is situated in the corresponding slot and the groove. The wire engages the flanks of the slot and groove sufficiently to resist axial or rotational movement of the cones relative to the hanger body.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a subterranean plug including a mandrel having an outer surface and a non-circular cross-section and a packing element arranged about the mandrel, the packing element having a non-cylindrical inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate quick drill-out of the plug.

Abstract: An apparatus and method for forming a wellbore casing. A mandrel is used to position a tubular member within a wellbore. The mandrel is then driven into the bottom of the wellbore. The tubular member is then radially expanded by the mandrel.

Abstract: An apparatus for radially expanding tubular members.

Abstract: An expansion cone for radially expanding tubular members.

Abstract: A method and apparatus for creating a seal between two coaxial strings of pipe are provided. The method and apparatus have utility in one embodiment for sealing the annulus between the tubing and the casing within a hydrocarbon wellbore. According to the method of the present invention, an expander tool is positioned at a selected depth within the tubing, and then actuated in order to expand the tubing against the inner wall of the casing wall. Multiple configurations of the expander tool are disclosed. The expander tool is rotated in order to provide a fluid seal in the annulus. In this way, the tubing string becomes its own packer. In one embodiment, a seal ring is provided around the outer surface of the tubing to enhance the fluid seal. Further, a slip ring is provided around the outer surface of the tubing to provide a gripping means between the tubing and the casing.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: A high load wireline lock features a plurality of dogs supported by a fishing neck. Radial loads, transmitted through the dogs when the lock is engaged, are in turn directed into the fishing neck in the manner so as to distribute the load into the wall of the fishing neck. The contact between the dogs and the fishing neck is along sloping surface which minimize the radial forces against the fishing neck and in turn applies forces in a near tangential direction through the wall of the fishing neck thus greatly increasing the load capacity of the wireline lock.

Abstract: A mechanically energized annular packoff seal cartridge for metal-to-metal sealing with substantially concentrically arranged tubular members, such as the tubular wellhead housing and well casing of an oil and gas well. A tubular pressure responsive energizing mandrel having downwardly converging frusto-conical seal actuating surfaces is of a dimension for entry into the annulus between the wellhead seal bore and the rough outer surface of the well casing. Elastomer seals are carried by the energizing mandrel and establish sealing of the energizing mandrel with the wellhead housing and well casing A pair of soft metal seal rings are carried by the seal cartridge and are forced radially into metal-to-metal sealing with the wellhead housing and the rough outer surface of the well casing respectively by the double tapered seal actuating surfaces responsive to pressure induced downward force on the energizing mandrel.

Abstract: The well reference apparatus and method of the present invention includes a reference member preferably permanently installed within the borehole at a preferred depth and orientation in one trip into the well. The reference member provides a permanent reference for the location of all operations, particularly in a multi-lateral well. The assembly of the present invention includes disposing the reference member on the end of a pipe string. An orienting tool such as an MWD collar is disposed in the pipe string above the reference member. This assembly is lowered into the borehole on the pipe string. Once the preferred depth is attained, the MWD is activated to determine the orientation of the reference member. If the reference member is not oriented in the preferred direction, the pipe string is rotated to align the reference member in the preferred direction. This process is repeated for further corrective action and to verify the proper orientation of the reference member.

Abstract: The present invention relates to methods and apparatus for expanding tubulars in a wellbore. In one aspect of the invention, an expansion tool with hydraulically actuated, radially expandable members is disposed on a string of coil tubing. In another aspect of the invention the apparatus is utilized to expand a tubular lining a lateral wellbore into contact with a window of a larger tubular lining a central wellbore.

Abstract: A method and apparatus for use in a subterranean well. The apparatus typically includes a subterranean plug including a mandrel having an outer surface and a non-circular cross-section and a packing element arranged about the mandrel, the packing element having a non-cylindrical inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus is substantially non-metallic to facilitate quick drill-out of the plug. The apparatus is alternatively adaptable as a cement retainer.

Abstract: A casing hanger lands on a load shoulder in a wellhead to seal and support a string of casing. The casing hanger has a lower ring for landing on the load shoulder, the lower ring having an upward facing surface. A plurality of circumferentially spaced recesses are in the upward facing surface of the lower ring, each of the recesses having a base. A seal is located on the lower ring and has a plurality of holes that register with the recesses in the upward facing surface of the lower ring. A slip assembly bowl has a wedging surface that carries a plurality of slip members. The slip members grip the casing and cause the bowl to transmit downward forces from the casing to the seal to axially compress and energize the seal. Fasteners extend from the lower ring through apertures provided in the seal into threaded apertures provided in a downward facing surface of the bowl to secure the lower ring to the slip assembly but allow relative axial movement between the bowl and the lower ring.

Abstract: A method and apparatus to affix a tool downhole in a cased wellbore, one embodiment comprising a tubular body with a slot along its length. A portion of the slot is V-shaped to accommodate a wedge with a corresponding V-shape. The outside of the tubular body has integral teeth. To set the apparatus, the wedge is driven into the V-shaped slot. This movement widens the slot and expands the diameter of the tubular body until it intersects with the casing. The teeth on the outside of the body bite into the casing wall to affix the tool to the casing.

Abstract: The present invention relates generally to a downhole mechanical anchor setting system which can be positively set in variable positions.

Abstract: Embodiments of the present invention disclose apparatus and methods that can be used to mechanically actuate a downhole tool with an expandable shifting tool. One embodiment of the invention is an expandable shifting tool comprising a housing having an outer diameter and a plurality of radially extendable elements. The radially extendable elements are longitudinally separated from each other and each extendable element is at least partially contained within the housing. The extendable elements are capable of moving between an extended position and a retracted position and are biased towards the extended position.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: There is provided a downhole tubing sealing system (10) comprising a radially expandable slotted tubular body (16) carrying deformable material (22) on the exterior thereof; and a seal member (26) for location within the tubular body and for engaging an inner surface of said body. There is further provided a method of sealing a portion of a downhole bore, the method comprising locating a radially expandable slotted tubular body (16) carrying deformable material (22) on the exterior thereof in a bore, expanding the body radially into contact with the bore wall, and locating a seal member (26) within the body and radially extending the seal member to engage an inner surface of the body, so sealing portion of the downhole bore.

Abstract: A swedge assembly is disclosed which has the capability of allowing for a sealing connection between an inner tubular and an outer tubular where the outer tubular has significant out of roundness. A resilient segment or segments is disposed on the swedge in contact with the inner tubular to be expanded so as to fill any voids created by out of roundness of the outer tubular. The resilient material may be an elastomer or any pliable metallic or any other material compatible with the applicable well bore conditions.

Abstract: A locking telescoping joint is for use in a conduit connected to a wellhead, which permits the conduit to be axially displaced to a new position in the well bore without disconnecting the conduit from the wellhead, and secured in the new position. The locking telescoping joint includes two telescopically interconnected tubular sections which are relatively movable between a fully retracted and a fully extended position and can be locked in a desired position. In contrast with telescoping joints without the locking function which is useful to axially display downhole tools attached to the bottom end of the conduit. The locking telescoping joint enables the use of the telescoping joint to be extended into new applications, such as placing and maintaining a tubing string in tension or compression. The use of the locking telescoping joint reduces the time and cost of many well completion and maintenance operations and thereby reduces the cost of producing hydrocarbons.

Abstract: One or more subterranean zones are isolated from one or more other subterranean zones using a combination of solid tubulars and perforated tubulars.

Abstract: A selectively released well tool anchor has a tubular wicker shoe cage and a tubular setting sleeve in sliding assembly over a tubular mandrel. The wicker shoe cage confines a plurality of independent wicker shoes. The tubular setting sleeve has a conical slip face that is loosely meshed with the shoe cage by a plurality of collet fingers extended from the conical slip face into meshed engagement with detents in the shoe cage. The collet fingers are secured within the detents for well run-in by calibrated shear fasteners. Slip faces on the several wicker shoes are aligned with the conical slip face to effect a radial displacement of the wicker shoes by an axial translation of the setting sleeve relative to the shoe cage. However, no relative axial translation may occur until sufficient axial compressive force between the shoe cage and setting sleeve is imposed to shear the calibrated fasteners.