Abstract: A kit for converting an existing wireline retrievable surface controlled subsurface safety valve (170, 270, 370) into a bypass passageway apparatus (100) allowing the injection of production-enhancing fluid into a wellbore while maintaining the operation of the closure member (374). Bypass passageway (280) can extend between upper (260) and lower (275) adapters external to the existing wireline retrievable surface controlled subsurface safety valve (270) to allow fluid injection bypass thereof. Conversion kit can include a tubing string hanger to suspend a velocity tubing string (407, 507), a gas lift valve (475) for gas lift operations, a locking mandrel (220), and/or a spacer tube (240).

Abstract: A system is provided for switching between redundant control systems for a subsurface safety valve (SSV) while being able to isolate the closure spring from hydrostatic pressure in the control line of the system that is not being used. There are two control lines that connect to discrete operating pistons that are both coupled to the flow tube. Each operating piston is connected to a control rod with the control rods terminating near opposed ends of a pivoting member. Pushing down on one rod pushes up on the other rod so that the other rod is held supported and the hydrostatic pressure in its associated control line doesn't affect the force needed by the closure spring to close the SSV. Releasing control line pressure puts the system in neutral to allow either of the systems to be reselected.

Abstract: A completion system that is usable with a well may include a packer, a screen, an isolation valve and an annulus communication valve. The screen communicates well fluid between an annulus of the well and an interior passageway of the completion system. The isolation valve is radially disposed inside the screen to control communication through the screen between the annulus and the interior passageway. The annulus communication valve is located downhole of the packer and uphole of the screen to control communication with the annulus of the well. The packer, screen, isolation valve and the annulus communication valve are adapted to be run downhole as a unit into the well as a single trip completion.

Abstract: A control system for a subsurface safety valve references the surrounding annulus to put the operating piston in pressure balance. Depending on the configuration and which seal in the system fails, the various embodiments can differ in their failure modes. With the lower end of the piston exposed to annulus pressure all failure modes close the flapper. With the lower end of the piston exposed to tubing pressure, failure of any of the seals except one will result in flapper closure.

Abstract: An embodiment of a valve that is operable from one position to another position upon relief of an applied pressure includes a housing having a bore; a valve member disposed with the housing, wherein the valve member is actuated to one position in response to a certain applied pressure and actuates toward another position upon relief of the certain applied pressure; and a relief system relieving the pressure applied to the valve member when the applied pressure falls below a selected pressure level.

Abstract: A chemical injection system includes a TRSV; a communication nipple in operable communication with the TRSV and positioned relative to the TRSV to be downhole of a flapper closure mechanism thereof when installed in a wellbore; a chemical injection line in fluid communication with the communication nipple; and a capillary sleeve receivable at the communication nipple and configured to sealingly convey fluid from the communication nipple to a remote location without affecting operation of the TRSV and method.

Abstract: Access to a downhole tool through a tubular wall is created with a penetration tool into a surrounding annular chamber. The chamber is disposed around a tool joint between the end connection leaving an annular chamber that is of considerable length and allowing penetration anywhere along such length. The need to precisely position the penetration tool, as in past designs of annular chambers disposed within a pin and box connection is eliminated. Landing shoulders for the penetrating tool are also not required as the long length of the annular chamber allows surface personnel to sufficiently and accurately place the penetration tool somewhere along the length of the annular chamber.

Abstract: A technique is provided for utilizing a hydraulic fluid metering control module in cooperation with a downhole component. The downhole component is shifted via hydraulic fluid delivered through first and/or second control lines to an actuator of the downhole component. The hydraulic fluid metering control module works in cooperation with the actuator and the control lines to enable shifting of the actuator according to a controlled, incremental process.

Abstract: A system that is usable with a well includes a tubing string that extends into an isolated zone of the well and a plurality of chokes modules that are disposed in the isolated zone to control communication between a passageway of the tubing string and the zone. Each choke module includes an associated choke, which is removable from the choke module without disassembly of the tubing string. Each choke module is independently controllable relative to the other choke module(s) to selectively enable and disable flow through the associated choke.

Abstract: The present invention is directed to producing fluid from an oil or gas well by means of a combination intermittently filled down hole chamber accumulation device and a connected upper continuous gas lift flow system, separated by an inline one-way reverse flow check valve. A two-way purge and vent valve controls the distribution of high pressure gas. The two-way valve first injects high pressure gas into the chamber accumulation device to displace the fluid from the chamber into the continuous flow conduit. The two-way valve then vents the residual high pressure gas from the chamber into a separate low pressure conduit to the surface. The valve also provides high pressure gas to the continuous flow conduit to assist in the production of the fluid.

Abstract: A control system for a plurality of devices including a plurality of devices in at least one group. A first control line is in operable communication with the plurality of devices. A second control line in operable communication with the at least one group. A step-advance mechanism is in operable communication with each of the plurality of the devices, each mechanism being distinct from each other mechanism within the group of devices. Further disclosed herein is a method for reducing the number of control lines needed to control a plurality of downhole devices including supplying a first control line in operable communication with a plurality of devices including at least one group of devices and supplying a second control line in operable communication with the at least one group.

Abstract: A valve for a line going to a subsurface safety valve can be blocked off with a valve that is initially held in a closed position. An upper spring pushes collets against a shoulder to keep a seal on a support assembly for the collets within an initial bore in a sealing relation. Application of pressure to the line urges the support assembly to move with respect to the collets and causes the collets to become unsupported. This initial movement of the support assembly is against a second spring that is weaker than the upper spring. The upper spring forces the collapsed collets into a smaller bore while the support assembly is retained against reverse movement at the urging of the second spring by a ratchet assembly. The seal is shifted into a bigger bore to allow flow through the valve and into or beyond the subsurface safety valve.

Abstract: A safety valve (100) replaces an existing safety valve (102) in order to isolate a production zone from a tubing string when closed. Preferably the safety valve (100) includes a flow interruption device (106) displaced by an operating conduit extending from a surface location to the safety valve (100) through the inside of the production tubing. A by-pass conduit (150) allows communication from a surface location to the production zone through the safety valve (100) without affecting the operation of the safety valve (100).

Abstract: A system that is usable with a well may include a piston, a primary control subsystem and an override subsystem. The piston actuates the downhole tool, and the primary control subsystem may be connected to at least one hydraulic line in order to move the piston in response to pressure that is communicated to the tool via the hydraulic line(s). The override subsystem may be connected to the hydraulic line(s) to override the primary control subsystem and move the piston in response to pressure communicated to the tool via the hydraulic line(s).

Abstract: An embodiment of a method of shifting a valve between a plurality of flow condition positions, includes the steps of providing a mechanical indexer device in operational connection with a valve, the indexer device including a primary path defining a sequence through a plurality of valve positions at and between open and closed and a detent moveable along the primary path; providing at least one alternate path from a point along the primary path to a preceding position on the primary path along the sequence; shifting the valve to a subsequent position in the sequence; and shifting the valve to the preceding position in the sequence.

Abstract: A control system can be used with a single control line to a subsurface safety valve. The operating piston is exposed to the flow tube between two blocks with near identical seals to make the piston insensitive to tubing pressure. A control system seal is carried by the piston in the upper block and a passage between the control system seal and the tubing pressure seal in the upper block communicates to a compressible fluid reservoir in the lower block that is also isolated from tubing pressure by a tubing pressure seal. Movement of the piston compresses the fluid in the reservoir. The reservoir can also include a spring to return the piston and the flow tube to a position to close the valve. A redundant system can be actuated if the primary system fails.

Abstract: A selectively communicatable hydraulic nipple is provided which includes an upper and lower communications component adapted to communicate with tools landed inside the hydraulic nipple. Each communications component communicates with a control line used by the hydraulic nipple. An operator is allowed to selectively communicate with tools landed inside the nipple via the upper and lower communications components via the nipple control line. As a result, should the TRSCSSV control line loose integrity, the operator has the option of utilizing the nipple control line to continue oil and gas production without the need for well modifications. Alternatively, an operator could land a chemical injection tool, with an injection string suspended therefrom, in the nipple and inject chemicals into the well via the nipple control line.

Abstract: A tool includes an integrated hydraulic setting and hydrostatic setting mechanism that has a first part responsive to hydraulic pressure applied through a conduit, and a second part responsive to hydrostatic pressure. An activatable element can be activated by the integrated hydraulic setting and hydrostatic setting mechanism.

Abstract: A chemical injection system includes a TRSV; a communication nipple in operable communication with the TRSV and positioned relative to the TRSV to be downhole of a flapper closure mechanism thereof when installed in a wellbore; a chemical injection line in fluid communication with the communication nipple; and a capillary sleeve receivable at the communication nipple and configured to sealingly convey fluid from the communication nipple to a remote location without affecting operation of the TRSV and method.

Abstract: A hydraulic sleeve valve is disclosed that comprises a bypass relief system that provides an indication that the valve has reached a predetermined position, such as, for example, the fully opened or fully closed condition. The bypass relief may also provide a valve control fluid circulation function to filter or otherwise manipulate the control fluid. Also disclosed are flow port alignment systems that maintain the valve flow ports in predetermined relationships.

Abstract: A method and associated system for setting downhole control pressure. A method of setting a downhole control pressure includes the steps of: installing a pressure control system with a pressure source; connecting a proximal end of a line to the pressure source and a distal end to a well tool; and calibrating the system by applying an overshoot pressure to the proximal end, then sensing a settled pressure in the proximal end resulting from the overshoot pressure, and determining a mathematical relationship between the overshoot and settled pressures. A system for setting a downhole control pressure includes a pressure source, a pressure limiter and an interface for applying pressure to a proximal end of a control line and a well tool connected to a distal end of the control line.

Abstract: Methods and systems for operating a sliding sleeve valve or other downhole well tool that is axially shiftable among a finite number of increments between two extreme configurations such as open and closed configurations. A metering device is described having a pair of piston metering assemblies that operate in parallel fluid flow paths. The first piston metering assembly moves the sleeve of the well tool from a fully closed position to the zero position. The second piston metering assembly can be repeatedly pressurized and depressurized to meter predetermined amounts of fluid from an actuator sequentially to move the sleeve of the sleeve valve in consecutive increments toward a fully open position.

Abstract: A hydraulic actuator connected between a downhole tool and a hydraulic control line for operating the downhole tool through an actuation sequence includes a valve shuttle section having an inlet port in connection with the hydraulic control line, a first function port and a second function port, and a shuttle moveable between positions providing fluid communication between the inlet port and the first function port and the inlet port and the second function port; and a pilot assembly in fluid connection with the hydraulic control line and in operational connection with the shuttle, the pilot assembly movable in response to an actuation cycle comprising applying pressure from the hydraulic control line and bleeding the pressure off.

Abstract: A control system for a surface controlled sub-surface safety valve has first and second control lines. The first control line communicates control fluid to the sub-surface safety valve and preferably has a sump and in-line filters. Hydraulic pressure applied to the safety valve with this first control line can open the safety valve. The second control line also communicates control fluid to the sub-surface safety valve and preferably has a sump. A connecting valve is connected between the first and second control lines. The connecting valve allows control fluid to communicate from the first control line to the safety valve but prevents fluid communication from the second control line to the first control line. To open the valve, the second control line is exhausted to a reservoir. The dual control lines provide redundant control of the safety valve and can also be cycled to remove debris from the system.

Abstract: A single or multi-bowl wellhead may be positioned in a diverter housing over the wellbore. Protrusions on the wellhead may be installed after the diverter housing is removed. The wellhead accommodates the direct connection of hydraulic lines to a hanger seated therein. An overshot running tool protects the wellhead during placement and certain operations.

Abstract: A technique that is usable with a well includes running a screen assembly and a service tool as a unit into a well and using the service tool in connection with a sand control operation. The use of the service tool in connection with the sand control operation includes operating at least one valve of the screen assembly. The technique includes withdrawing the service tool from the well after the sand control operation and running a completion into the well to operate the valve(s) of the screen after the withdrawal.

Abstract: Casing valves for selective well stimulation and control. A well system includes at least one valve interconnected in a casing string operable via at least one line external to the casing string to selectively control fluid flow between an exterior and interior of the casing string, and the casing string, valve and line being cemented in a wellbore. A method of selectively stimulating a subterranean formation includes: positioning a casing string in a wellbore, the casing string including spaced apart valves operable via a line to selectively control fluid flow between an interior and exterior of the casing string; and for each of multiple intervals of the formation in sequence, stimulating the interval by opening a corresponding one of the valves, closing the remainder of the valves, and flowing a stimulation fluid from the casing string into the interval.

Abstract: A control system for a subsurface safety valve features a control line from the surface leading to one side of an operating piston. The operating piston is exposed to tubing pressure and is in pressure balance from tubing pressure. The opposite end of the operating piston is exposed to a chamber in the housing of the subsurface safety valve and that chamber is open through a port to the surrounding annulus. The operating piston is coupled to the flow tube and a power spring so that pressure in the control line shifts the operating piston and the flow tube against the power spring to rotate the flapper open. Provisions for fail closed mode if certain seals fail are also made though a passage extending from between seals near the upper end of the operating piston to the chamber open to the annulus.

Abstract: Apparatuses and methods to communicate with a zone below a subsurface safety valve (104, 204) independent of the position of a closure member (106) of the safety valve are disclosed. The apparatuses and methods include deploying a subsurface safety valve (104, 204) to a profile located within a string of production tubing. The subsurface safety valve (104, 204) is in communication with a surface station through an injection conduit (150,152; 250,252) and includes a bypass pathway (144, 244) to inject various fluids to a zone below.

Abstract: A technique is provided to control flow in a well. A well completion comprises one or more flow control valve systems coupled by an electric line and a hydraulic line. Each flow control valve system comprises a flow control valve responsive to hydraulic input via the hydraulic line and an electro-mechanical device. The electro-mechanical device is responsive to inputs via the electric line and is used to control hydraulic input to the corresponding flow control valve.

Abstract: A hybrid process control system including electrical transmission of power to a sub-sea hydraulic power unit, which in turn provides hydraulic power for control of hydraulic actuators. A circulation system using small bore tubing in the umbilical cord in combination with a traditional topside hydraulic power unit provides for active control of hydraulic fluid quality with respect to contamination caused by the sub-sea hydraulic actuators, especially process gas from down hole safety valves. Thus, a more economical power transmission is achieved without reduction of fluid quality, which is essential to system integrity and reliability. Also, a significant enhancement of power transmission without a dramatic increase in the size of hydraulic supply and return lines is achieved. Fluid environmental issues are reduced to a negligible aspect.

Abstract: A safety valve (100) replaces an existing safety valve (102) in order to isolate a production zone from a tubing string when closed. Preferably the safety valve (100) includes a flow interruption device (106) displaced by an operating conduit extending from a surface location to the safety valve (100) through the inside of the production tubing. A by-pass conduit (150) allows communication from a surface location to the production zone through the safety valve (100) without affecting the operation of the safety valve (100).

Abstract: A communication tool apparatus is described which is adapted to provide selective communication of control fluid through a downhole tool, such as a safety valve. The downhole safety valve is a tubing retrievable subsurface safety valve (“TRSSSV”). The communication tool may be run downhole and within the TRSSSV. Once within the TRSSSV, the communication tool apparatus activates a cutting device within the TRSSSV such that communication of control fluid through the TRSSSV is possible. A replacement safety valve run on a wireline may then be inserted into the TRSSSV and be operated via the control fluid line, as a new communication path created by the communication tool described herein. A method of using the communication tool apparatus is also described.

Abstract: Positional control of downhole actuators. A method for positional control of an actuator includes the steps of: applying pressure to both an input line and an output line connected to the actuator; and then releasing a predetermined volume of fluid from the output line, thereby displacing a piston of the actuator a corresponding predetermined distance. A system for positional control of an actuator includes the actuator included in a well tool positioned in a well; the input line connected to the actuator and extending to a remote location; the output line connected to the actuator and extending to the remote location; and a fluid volume measurement device connected to the output line at the remote location, the fluid volume measurement device being operative to meter the predetermined volume of fluid from the output line.

Abstract: Apparatuses and methods to inject chemical stimulants (284) to a production zone (102, 202) through a string of production tubing (110, 210) around a downhole obstruction are disclosed. The apparatuses and methods include deploying an anchor seal assembly (200) to a landing profile (120, 220) located within a string of production tubing (110, 210). The anchor seal assembly (200) is in communication with a surface station through an injection conduit (260, 264) and includes a bypass pathway (262) to inject various fluids to a zone below.

Abstract: A system that is usable with a subterranean well includes an assembly and a telemetry tool. The system includes an assembly that performs a downhole measurement. The system also includes a downhole telemetry tool to modulate a carrier stimulus that is communicated through a downhole fluid to communicate the downhole measurement uphole.

Abstract: The present invention generally relates to a subsurface safety valve configured to control fluid flow through a production tubing string. In one aspect, a safety valve for deployment beneath a surface of a wellbore is provided. The valve includes a control piston and a balance piston. The valve is configured to be connected to a controller at the surface by a control line so that the control piston is actuatable between a first position and a second position in response to receiving pressurized fluid from the controller through the control line. The balance piston is configured to compensate for hydrostatic pressure in the control line. The valve may have a bore therethrough and the control piston may be configured to utilize tubing pressure within the valve bore to urge the control piston towards the second position.

Abstract: A system and method are provided for direct connecting downhole control hydraulics through an oil field hanger, where the hanger is coupled to a wellhead, to hydraulic lines extending outside the wellhead. Further, the direct connection allows hydraulic system integrity with reduced contamination and leakage. Hydraulic tool ports, formed on the hanger, are coupled with hydraulic lines extending downward to a hydraulic tool. Side ports, formed in the hanger, are fluidicly coupled to the hydraulic tool ports. Hydraulic lines extending outside the wellhead are directly coupled with the side ports by accessing the side ports through access openings in the wellhead when the ports are aligned with the access openings. The system can still maintain pressure within internal spaces of the wellhead after the connection by sealing the access openings with flanges, where the hydraulic lines extend through openings in the flanges that are also sealed around the lines.

Abstract: A subsurface safety valve for controlling a fluid flow through a well conduit includes a housing having a bore and disposed within an annulus defined by the space between the well conduit and the housing, a valve closure member movable between an open position and a closed position, and adapted to restrict the fluid flow through the bore when in the closed position, a flow tube moveably disposed within the housing and adapted to shift the valve closure member between its open and closed positions, a primary piston member in operative communication with the flow tube and a secondary piston member in operative communication with the flow tube.

Abstract: A technique is provided to control operation of well tools deployed in a wellbore. The technique utilizes a completion with at least one well tool actuated by fluid input. An electronic trigger system is associated with each well tool and is designed to respond to a unique series of pressure pulses. Upon receiving the unique series of pressure pulses, the electronic trigger system actuates to enable flow of actuating fluid to the well tool for operation of the well tool.

Abstract: A multi-drop flow control valve system having a plurality of hydraulically actuated flow control valve, each valve set in an initial operating position. The flow control valves are connected to a hydraulic control line in sequence, wherein the second flow control valve is below the first flow control valve and so on. Wherein a first hydraulic pressure in the control line will operate at least the first flow control valve to an actuated position and a second hydraulic pressure greater than the first hydraulic pressure will operate at least the first and second flow control valves to actuated positions. It may be desired for each of the control valves to be biased in the initial position when the hydraulic pressure is less than a base pressure.

Abstract: A technique is provided that utilizes one or both of a control line actuation mechanism and a connector protection mechanism for use in a wellbore environment. Upon landing a lower well assembly and an upper well assembly at a desired wellbore location, control line connectors are engaged. The control line actuation mechanism and/or connector protection mechanism facilitate the formation of a desirable control line connection.

Abstract: The invention is a system and method a system used to control multiple downhole tools with one control line. The downhole tools may comprise any hydraulically actuated tools, such as valves, packers, or perforating guns. Each tool is associated with an indexer, in one embodiment, so that the tools can be operated in concert and as a system.

Abstract: The invention is a valve that prevents blow-outs through a control line while simultaneously allowing bi-directional flow or pressure transfer through the control line. The invention comprises a shuttle valve disposed in the control line.

Abstract: A control system for a plurality of devices including a plurality of devices in at least one group. A first control line is in operable communication with the plurality of devices. A second control line in operable communication with the at least one group. A step-advance mechanism is in operable communication with each of the plurality of the devices, each mechanism being distinct from each other mechanism within the group of devices. Further disclosed herein is a method for reducing the number of control lines needed to control a plurality of downhole devices including supplying a first control line in operable communication with a plurality of devices including at least one group of devices and supplying a second control line in operable communication with the at least one group.

Abstract: A direct proportional control system for remotely controlling actuation of a tool. A well control system includes an actuator for a downhole well tool, the actuator including an actuator member which displaces to operate the well tool. A control system member is positioned at a remote location. A displacement of the control system member is proportional to a displacement of the actuator member.

Abstract: An apparatus that is usable with a subterranean well includes a safety valve assembly and a pressure/temperature sensor. The safety valve assembly is controllable to selectively isolate a formation of a well from the surface of the well. The pressure/temperature sensor is located in the safety valve assembly to measure a pressure/temperature near the safety valve assembly.

Abstract: Apparatus and methods are provided for actuation of downhole tools. In one example, a deep set safety valve uses a magnetic coupling which permits a portion of the safety valve at control line pressure to be isolated from tubing string internal pressure, without requiring the use of a dynamic seal therebetween. A piston of the safety valve may be displaced in response to a differential between control line pressure and pressure in an annulus surrounding the tubing string, pressure in another control line, or pressure in the tubing string. Other types of well tools may benefit from actuation using principles of the invention.

Abstract: Methods and apparatus for utilizing a downhole deployment valve (DDV) to isolate a pressure in a portion of a bore are disclosed. Any combination of fail safe features may be used with or incorporated into the DDV such as redundant valve members, an upward opening flapper valve or a metering flapper below a sealing valve. In one aspect, a barrier or diverter located in the bore above a valve member of the DDV permits passage through the bore when the valve member is open and actuates when the valve member is closed. Once actuated, the barrier or diverter either stops or diverts any dropped objects prior to the dropped object reaching and potentially damaging the valve member. In another aspect, the tool string tripped in above the DDV includes an acceleration actuated brake that anchors the tool string to a surrounding tubular if the tool string is dropped.

Abstract: Methods and apparatus for sealing a safety valve within a tubular that the safety valve is designed to be landed and set in are disclosed. The valve includes a seal assembly having a seal on the valve that is acted on by a first piston disposed on a first side of the seal and/or a second piston disposed on a second side of the seal. Wellbore fluid pressure acts on the first piston when the valve is closed, thereby moving the first piston to force the seal into sealing contact with an inside surface of the tubular. When the safety valve is actuated open, fluid pressure from a control line acts on the second piston and moves the second piston to force the seal into sealing contact with the inside surface of the tubular. The seal may include a plurality of chevron seals on each side of a sealing element.