Abstract: A corrugated tube with a longitudinal slit is loaded with electrical wires and the slit is locked. This process is effected using one device and in a single step. The corrugated tube is provided on its outer surface with circular peaks and troughs alternating along the axial direction. The portions facing one another across the slit are provided with convex and concave shapes along the circumference of the tube forming female and male locking portions. The male locking portion is inserted under the female locking portion, so as to lock the slit. An automatic locking device has a tubular guiding unit having a slanted tube part, and a tubular locking unit. The wires pass through the slanted tube part and the tubular locking unit. The tubular guiding unit is inserted into the slit, and the corrugated tube inside the tubular locking unit.

Abstract: A corrugated tube has alternating ridge and trough shapes, viewed in longitudinal cross-section. The tube also has a slit along its longitudinal direction, thereby forming first and second portions flanking the slit. The first and second zones comprise a first and a second end portion of the ridge shapes, respectively. The first end portion forms a convex portion, while the second end portion forms a sequential convex and concave portion. Each portion extends from the slit side around the opposing circumferential directions, thereby forming female and male locking portions, respectively. When the male locking portions are inserted under the female locking portions, the convex portion of the first zone and the sequential convex and concave portion of the second zone are stacked and the slit is firmly locked.

Abstract: A corrugated tube with a longitudinal slit is loaded with electrical wires and the slit is locked. This process is effected using one device and in a single step. The corrugated tube is provided on its outer surface with circular peaks and troughs alternating along the axial direction. The portions facing one another across the slit are provided with convex and concave shapes along the circumference of the tube forming female and male locking portions. The male locking portion is inserted under the female locking portion, so as to lock the slit. An automatic locking device has a tubular guiding unit having a slanted tube part, and a tubular locking unit. The wires pass through the slanted tube part and the tubular locking unit. The tubular guiding unit is inserted into the slit, and the corrugated tube inside the tubular locking unit.

Abstract: A sheath is provided with necessary conditions where inner and outer surfaces thereof are both formed in an uneven helical shape, where the outer surface of a trough is almost flat, where a width W of the trough between inflection points of a curve along the inner surface of the trough and a width w of a top between inflection points of a curve along the top satisfy the relation of W>w, where a thickness T of the trough and a thickness t of the top satisfy the relation of T>t, where a projection of the inner surface of the trough is formed in a gentle arc compared to a recess of the inner surface of the top, and where an inner perimeter of the recess of the inner surface projects circumferentially outward more than an outer-perimeter of the outer surface of the trough. The sheath is entirely formed of polyolefin resin material.

Abstract: A metallic sheath for an electric cable with a ratio of inner diameter Di to outer diameter Do of at least 0.9, comprises a lengthwise welded, annularly or helically shaped corrugated tube whose wall thickness is in a range between 0.005 and 0.009 of the outer diameter, and where the distance p between two neighboring corrugation crests is in a range between 0.08 and 0.12 of the outer diameter. In addition, a method of making the above described electric cable is described.

Abstract: A coaxial cable having coaxial inner and outer conductors which are separated by a helix of solid dielectric material. The helix extends through the annular space between the inner and outer conductors, and the helix is wound around the inner conductor. The inner edge of the helix engages the inner conductor and the outer edge of the helix engages the outer conductor. The outer edge of the helix forms multiple notches along the length of the helix, and the body of the helix is hollow.

Abstract: This invention relates to an energy conducting cable assembly. In accordance with one aspect of the present invention, the assembly comprises a conductor covered by at least one layer of insulation, and a longitudinally welded corrugated brass sheath formed about the insulation so as to effect a hermetic seal about the conductor. The cable has an ampacity and fault carrying capacity which approximates that of a cable having a like diameter sheath of chemical lead. The sheath preferably has a corrugation pitch to corrugation depth ratio of less than about 3.75 and an outside sheath diameter to sheath wall thickness ratio of greater than about 100.

Abstract: A shielded cable having in the core of the cable a plurality of conductors, a lateral shield having overlapping longitudinal ends surrounding the cable core. The shield has a thickness of up to about 6 mils. A helical groove formed in the shield, and an insulating jacket surrounding the shield.

Abstract: Armored cable sheath is coded for easy visual identification by applying patterns, e.g., colored patterns, along the length of the cable.

Abstract: In known cables, the cable core is surrounded by a metallic inner layer of a sheath, and the inner layer is enclosed by a corrugated metallic outer layer of the sheath. In these cables, a high resistance against corrosion and high temperatures at a good shielding of the electric conductors is not ensured.The new cable (1) including the inner sheath layer (19) which is made of at least one flexible copper band (11) and defined by an electromagnetic shielding with a shielding attenuation from 80 to 115 dB, with the shield attenuation in this range being dependent from the wall thickness of the inner layer and rising monotonously with increasing wall thickness, and the outer sheath layer (27) which is made of a steel band and increases the high temperature resistance of the cable 1, has the advantages of a good temperature resistance even at high ambient temperatures, like e.g. in case of fire, and a high resistance with regard to corrosion.

Abstract: Armored cable sheath is coded for easy visual identification by applying patterns, e.g., colored patterns, along the length of the cable.

Abstract: Ribbon cables have lower capacitance, higher impedance, and faster propagation velocities with microporous fibril thermoplastic dielectric insulation, because they have great amounts of air adjacent to the conductors and the improved electrical performance is due in part to the improved crush resistance. Crystallizable thermoplastic polymers having good fibril structure and crush resistance include polyolefins such as polypropylene and polymethylpentene. A layer of metal adhered to the dielectric insulation provides improved transmission line properties.

Abstract: An improved method for making a flexible coaxial cable having an inner conductor (36) to which a dielectric material is secured to form a dielectric core (30) for the coaxial cable (38), and a flexible outer conductor (50) such as one formed from a strip helically wound conductor (58), employs a solid dielectric starting material (32), such as a spline dielectric or a cylindrical dieletric or an expanded dielectric, which is ccntrollably cut, such as by saw blades (34), using a desired cutting angle (.theta.) and blade width (.alpha.), in order to cut away a predetermined amount of the solid dielectric starting material (32) to provide a shaped dielectric core (30), such as a spiral or helix (30a, 30b), from the solid dielectric starting material (32).

Abstract: A method for making a flexible coaxial cable (38) in which a threaded dielectric core (30) is threadably inserted into a flexible hollow outer conductor sheath (50) to lock the core (30) to the outer conductor (50). The outer diameter (d3) of the core (30) is larger than the inside diameter (d2) of the outer sheath (50) such that the peak-to-peak diameter (d3) of the core (30) is 2/1000 of an inch-5/1000 of an inch larger than the inside diameter (d2) of the conductive sheath (50). The outer conductive sheath (50) comprises a corrugated portion (52) having a plurality of peaks (54) and valleys (56) at a predetermined pitch (P.sub.1) which may be the same or different than the pitch (P.sub.2) of the threaded core (30) with the valleys (56) becoming sufficiently embedded in the core (30) during threading to lock the core (30) and sheath (50) together to provide electrical stability for the cable (38) without causing mechanical deformation of the sheath (50).

Abstract: A conductor cable includes a tubular metallic sheath for carrying one or more electrical conductors and/or one or more fiber optic elements and which, in various embodiments has a substantially rectangular transverse cross-sectional configuration defined by pairs of parallel sidewalls which enable selective bending of the cable generally about the major and minor axes of the sheath. The parallel sidewalls may have substantially transverse or angularly inclined corrugations formed along their lengths to facilitate bending of the cable in relatively small radius bends about the major and minor axes of the sheath.

Abstract: An improved method of making a flexible coaxial cable (10) having a dielectric core (12) comprising an inner conductor (14) and a dielectric (16) surrounding the inner conductor (14), and a corrugated outer conductive sheath (18, 20) having a plurality of peaks (22) and valleys (24) of predetermined pitch, comprises the step of substantially simultaneously crimping solely the valleys (24) from at least three angularly spaced directions, such as three equiangularly spaced directions about the longitudinal axis (110) of the outer sheath (18, 20), by using angularly spaced crimping wheels (100, 102, 104) which float to follow the predetermined pitch of the corrugated sheath (18, 20) for embedding the valleys (24) in the dielectric (12, 16) so as to lock the dielectric (12, 16) to the sheath (18, 20) for providing electrical stability for the resultant coaxial cable (10).

Abstract: An electrical cable and method for making the same. The cable includes a plurality of conductors formed into a bundle and surrounded by an armor sheath. A barrier, formed of polyester or polypropylene tape, is disposed directly between the bundle of conductors and armor sheath. The tape is formed into layers, each layer extending over the length of the bundle of conductors. The tape has a thickness of about 1.5 to 2.0 mils. The preferred form of tape has longitudinally extending corrugations providing a corrugated thickness of 8.0 to 10.0 mils. Each layer of tape is applied either helically or longitudinally wrapping the tape around the bundle of conductors. The barrier separates the bundle of conductors and the armor sheath and provides impact resistance against the armor sheath being driven into contact with the conductors.

Abstract: The invention provides a method for precisely joining two sections of dielectric waveguides to form a waveguide joint, wherein such waveguides comprise a dielectric core, preferably of polytetrafluoroethylene (PTFE), one or more layers of dielectric cladding, preferably of PTFE, wrapped around the core, and one or more shielding layers wrapped around the cladding. A precise joint is provided wherein the two joined sections of waveguide are precisely oriented axially, radially and rotationally with respect to each other.

Abstract: For protecting electrical installations against electromagnetic interferences and especially against over-voltages as can for instance occur as a consequence of lightning strikes, electrical lines provided between individual electrical apparatus are laid in a flexible hollow tubular member having an electrically conducting surface and at least one separation or division in its longitudinal direction. The hollow member is also provided with an undulated profile. The hollow member can be designed either as divided tubular sections or as cable channels or ducts provided with a covering member.

Abstract: An electrical cable having a jacket surrounding a metal shield which, in turn, surrounds the cable core. The jacket comprises a polyolefin with a modifier provided by a carboxylic acid or anhydride thereof with the jacket lying in intimate overall contact with an outer surface of the shield and being bonded by the modifier throughout the overall contact areas to the shield.

Abstract: An electrical cable having a tubular metallic sheath carrying insulated electrical conductors and which, in various embodiments, has a substantially rectangular transverse cross-sectional configuration defined by pairs of parallel sidewalls which enable selective bending of the cable generally about the major and minor axes of the sheath. The parallel sidewalls may have substantially transverse or angular inclined corrugations formed along their lengths to facilitate bending of the cable in relatively small radius bends about the major and minor axes of the sheath.

Abstract: In a method of applying a jacket to a metal shield of a cable, the jacket comprises a polyolefin having a modifier provided by a carboxylic acid or its anhydride. As the jacket extrudate passes onto the shield, air pressure is lowered at the surface of the shield to provide intimate overall contact between jacket and shield. Heating, additional to that provided by the extrudate, is employed to raise the outside bonding temperature of the shield up to at least the bonding temperature of the modifier so as to provide a bond between the jacket and the shield.

Abstract: A cable shielding system is disclosed wherein corrugated metal shielding has its edges bent to a predetermined configuration prior to being formed about the cable. Upon being formed around the cable, the sheathing with the pre-bent edges forms a closed passage way within the seam for receiving an adhesive. The pre-bent edge configuration reduces the possibility that the edge of the metallic sheathing will damage an externally applied plastic sheath.

Abstract: A cable, which has a cable core surrounded by a band which has been provided with tensile elements, has an improvement with the tensile elements being wound on the band to extend obliquely to the longitudinal edges of the band and to the axis of the cable.

Abstract: A lead sheathed power cable especially useful for powering electric submersible pumps in brine wells. The cable is easy to grip and support and resists damage during flexing and chemical attack. The cable comprises at least one power conduit, vulcanized filler material enclosing the power conduit, a lead tube enclosing the filler material, a spacer assembly enclosing the tube, and an outer armor sheath. The armor sheath has a helically grooved inner surface which is interfitted with a conforming helically grooved outer surface on the malleable tube. The outer surface on the tube is helically grooved during initial heating of the cable, which vulcanizes and thermally outwardly expands the filler material and outwardly expands the tube so that the groove on the armor sheath is impressed into the tube.

Abstract: In the making of an electrical cable, a metal shield is formed by wrapping metal strip around a cable core with longitudinal edges of the strip overlapping. The strip is corrugated with the corrugations nesting in the overlapped regions. A shield gap filler is provided by extruding a heated molten plastics material and directing it between the overlapped regions. Upon cooling, the filler hardens and bonds the edges together. A cable jacket is extruded around the shield.

Abstract: In a multi-wire electric power cable, particularly a supply cable for borehole units such as pumps, each insulated wire is protected by a corrugated sheath. In order to be able to withstand high pressures of, for instance, 300 bar, the corrugation of the corrugated sheaths is so developed with respect to depth and pitch of corrugation that the length of each corrugated sheath is between 33 and 67%, and preferably 45 to 55%, shorter than the smooth tube from which it has been produced.

Abstract: A cable having a composite shield and armour sheath design is disclosed. The cable comprises a cable core, a sheath of corrugated laminated tape surrounding the cable core and formed by bonding a plastic coated aluminum tape to a wider steel tape with one edge of the aluminum tape registering with one edge of the steel tape, and an outer jacket of polyethylene overlying the sheath of corrugated laminated tape. The uncovered portion of the steel tape overlaps the registering edges of the laminated tape, to form a uniform unwelded overlap.

Abstract: Cable with tensile reinforcement in the jacket in which the reinforcement is formed by succeeding tape lengths. Bonding or otherwise securing together of these lengths is avoided by overlapping them and interengaging projections of one into indentations in the other.

Abstract: Methods and apparatus are provided for controlling the quantity and distribution of a waterproofing material (26) on an advancing strip (76) of plastic material which is wrapped subsequently about an advancing cable core (22) to form a core wrap. When the plastic strip is wrapped about the core, which has been filled with the same waterproofing material, the waterproofing material on the strip fills any spaces between the strip and the core, between the strip and an inner metallic shield (31) and a longitudinal overlapped seam of the core wrap. In another cable structure, a controlled amount of waterproofing material is disposed along a longitudinal edge portion of the advancing strip of plastic material to insure a sealed seam when the strip is wrapped about the core.

Abstract: A bonded ASP cable includes a multiconductor core which is filled with a waterproofing material. The core is enclosed by a plastic layer (28) which is flooded with a waterproofing material. Wrapped longitudinally about the plastic layer is a corrugated inner shield (31) having a longitudinal seam (35) and having an outer surface covered with a waterproofing material. The inner shield is enclosed by a corrugated outer shield (36) which has an overlapped longitudinal seam (38) and which has an outer surface coated with a layer of an adhesive material. As the outer shield is being formed, a sealant material is introduced into engagement with the inner shield in the vicinity of the longitudinal edge portions of the outer shield. Then as the longitudinal edge portions of the outer shield are overlapped and engaged with each other, the sealant material is caused to flow into cavities between the two shields adjacent to the seam of the outer shield to form a gasket (66).

Abstract: An electrical cable (22, 28) with a sheet material (10) used as air electrical shield having a continuous metallic foil (12) having a plurality of transverse folds (14). The transverse folds (14) are flattened to form a plurality of transverse overlaps (16) of the continuous metallic foil (12) such that the elongation of the sheet material (10) exhibits a nonlinear yield behavior upon the application of longitudinal force (42). In a preferred embodiment, the transverse folds (14) form a plurality of pairs of faces (60, 62) with an interior angle (64) of not more than three degrees. A cable (22, 28) is formed by securing the sheet material (10) to at least one insulation (26) encased conductor (24). The sheet material (10) is formed by corrugating a sheet of continuous metallic foil (12) to form a plurality of flattened transverse folds (14) to form a plurality of continuous overlaps (16).

Abstract: A process and apparatus for manufacturing a cable having a composite shield and armor sheath design is disclosed. The process comprises the steps of corrugating a laminated tape formed by bonding a plastic coated aluminum tape to a wider steel tape with one edge of the aluminum tape registering with one edge of the steel tape, forming the corrugated laminated tape around a cable core with the uncovered portion of the steel tape overlapping the registering edges of the laminated tape, and extruding an outer jacket of polyethylene over the corrugated laminated tape.

Abstract: The deformation of corrugations in a corrugated conductive tape, utilized as a screened layer for screened cables or as an outer conductor for coaxial cables, due to pulling tension of the screened cable is prevented by an apparatus for manufacturing screened cables such that the corrugated conductive tape is transferred at the same rate as a cable core which is covered by the corrugated conductive tape by a forming device.

Abstract: Methods and apparatus are provided for making a laminate which is used to form a corrugated outer shield (60) of a sheath system (50) for a lightguide fiber cable (20). A strip (81) of a corrosion-resistant metallic material having a relatively high elongation, an oxide surface layer (65) and a relatively coarse outer surface is preheated to a temperature within a predetermined range. Afterwards, a composite adhesive strip is brought into engagement with the metallic strip and moved between a pair of rollers (91--91) which are maintained at a first temperature and which causes the strips to be subjected to a predetermined pressure. Then the two strips are moved between another pair of rollers (97--97) which are at a second temperature greater than the first and which subject the strips to the predetermined pressure. The resulting laminate (61) is corrugated by a device (104) and formed into the outer shield (60) about an inner shield (51) which is made of a highly conductive metallic material.

Abstract: A cable shielding method and apparatus are disclosed wherein adhesive 42 is applied to a strip 40 of shielding material within a shield forming die 20 as the strip 40 is being formed about a cable core 10 with an overlapped shield seam.

Abstract: A semiconductor packing substance for an undersea cable transporting electrical power, said cable having a core made of conductors 1 disposed axially, surrounded by a polyethylene layer 3 which is made semiconductive, then by a layer of insulating polyethylene (4). The packing substance is obtained by reticulating liquid nitrile rubber with carboxylic bonds and an epoxy resin to both of which is added a carbon black with a specific surface area at least equal to 100 m.sup.2 /g, an anti-oxidizing agent and a reticulation accelerator.

Abstract: Three stranded-together, insulated conductors are enveloped in a rubber-elastic, inner sleeve on which sits a corrugated twin tube arrangement of an inner copper tube and an outer steel tube. The corrugations seal the interior in a bulkhead-like fashion.

Abstract: An improved sheathed cable and method for producing same is described. The cable includes an inner insulated conductor/conductor group, an outer corrugated metal sheath, and a barrier layer of a pliable, inert sealing material disposed therebetween to prevent the passage of gas or vapors via the cable. The method includes the steps of applying the pliable material around the inner insulated conductor/conductor group, wrapping the pliable material with a flexible tape, forming an outer metallic sheath around the material, and making annular corrugations in the outer sheath so as to compress the sealing compound.

Abstract: Flexible electrical shielding conduit and method for making same wherein the conduit comprises multiple layers including a flexible conduit tubing outer layer, an electrical shielding layer disposed within the tubing and in contact with the conduit layer, and a woven retaining layer inside the shielding layer, said woven retaining layer expanding radially outwardly when compressed axially continuously forcing the shielding layer into contact with the conduit tubing to provide an unobstructed passageway therethrough. An alternative embodiment and the method for making same wherein the electrical shielding layer and the retaining layer are combined to form an integral inner layer having the properties as described above.

Abstract: An improved foamable dielectric composition comprising a melt extrudable perfluorocarbon resin containing therein (i) a polytetrafluoroethylene (PTFE) nucleating agent and (ii) a volatile blowing agent, preferably a lower fluorocarbon blowing agent having only one or two carbon atoms; a process for forming such a composition; and, products produced therewith. More specifically, a foamed melt extudable fluorinated ethylene-propylene (FEP) polymer containing therein a PTFE nucleating agent and blown to a foamed structure by means of a volatile fluid--e.g., a lower fluorocarbon such as fluoromethane or, preferably, fluoroethane, a process for forming such a foamed composition; and, products produced therewith such as jacketed electrical conductors and/or coaxial cables wherein at least one conductor is bonded to such a foamed melt extrudable resin.

Abstract: A method for producing a laminated sheath product utilizing a single layer tape and providing good waterproof characteristics. A tape is longitudinally supplied, if desired, with a core, into a first die which preliminarily shapes the tape to a partial tubular form. The tape is then passed through a second die which completes the tubular formation of the tape while applying an adhesive thereto. The adhesive at the second die completely fills the area around the overlapping edges of the tape to provide a tight waterproof seal.

Abstract: A coaxial cable which is highly flexible and in which bending causes very little change in electrical characteristics is disclosed. Inner and outer conductors, each provided as a corrugated tube, are arranged coaxially with a thermoplastic resin insulating member therebetween. The insulating member is composed of a spiral rib joined to an outer insulating tube. The spiral rib is made of high density polyethylene and the insulating tube of low density polyethylene. The ratio of the corrugation pitch of the inner conductor to the pitch of the outer conductor is in a range of 0.9 to 1.2.

Abstract: A method of making a cable (20) specially suited for use in building plenums because of its low flame spread and smoke evolution includes enclosing a multiconductor core (22) in a sheath comprising an inorganic, cellular core wrap (31), a corrugated metallic barrier (40) and dual layers (51) and (52) of a polyimide tape. The tapes are wrapped helically about the barrier in a manner that avoids a compression of the core wrap. The sheath is effective to resist heat transfer inwardly toward the core by conduction while the metallic barrier reflects radiant heat. Advantageously, the sheath containerizes the core without unduly compressing it and thereby allows the intumescence of conductor insulation during a fire to form char which is effective to suppress the evolution of smoke and the propagation of flame.

Abstract: An insulated cable has a hermetically enclosed sheath. Between the sheath and the insulation of the cable is a filler of a thermoplastic material. When the cable is heated (e.g. a localized fire) gases and acids that are given off by the insulation are absorbed by the filler which also expands resulting in a structural blockage to the longitudinal flow of the acids and gases.

Abstract: A gas-insulated transmission line includes two transmission line sections each of which are formed of a corrugated outer housing enclosing an inner high-voltage conductor disposed therein, with insulating support means supporting the inner conductor within the outer housing and an insulating gas providing electrical insulation therebetween. The outer housings in each section have smooth end sections at the longitudinal ends thereof which are joined together by joining means which provide for a sealing fixed joint.

Abstract: A cable (20) specially suited for use in building plenums because of its low flame spread and smoke evolution includes a multiconductor core (22) which is enclosed in a sheath comprising an inorganic, cellular core wrap (31), a corrugated metallic barrier (40) and dual layers (51) and (52) of a polyimide tape which are wrapped helically about the barrier in a manner that avoids a compression of the core wrap. The sheath is effective to resist heat transfer inwardly toward the core by conduction while the metallic barrier reflects radiant heat. Advantageously, the sheath containerizes the core without unduly compressing it and thereby allows the intumescence of conductor insulation during a fire to form char which is effective to suppress the evolution of smoke and the propagation of flame.

Abstract: Disclosed is an electrical cable (10) which includes a plurality of insulated conductors (11) bound together in close proximity to one another to form a cable core. A sheet of insulative material (13) surrounds this cable core and this assembly in turn is further surrounded with a conductive shield (14). An insulative sheath (16) surrounds the entire assembly. Integral with the conductive shield are means (15) for providing shield continuity when the insulative sheath and conductive shield are entered.

Abstract: A high voltage cable which has a composite jacket having inner and outer parts. A corrugated moisture barrier is sandwiched between the parts and bonded to them. The jacket prevents both radial and longitudinal flow of moisture in the cable. The moisture barrier may serve as a return conductor or the jacket may include additional return conductors.

Abstract: A communications cable in which optical waveguides partially fill the inner cross section of a corrugated metallic tubular member and form therein an undulatory configuration extending in the axial direction; thus providing for any given section of cable a length associated with the optical wavesguides that is greater than the length of the corresponding section of the tubular member of such section of communications cable.