Abstract: A high energy coaxial cable is disclosed which is flexible to the extent of allowing a bend radius as short as 11 1/2 inches. The cable will conduct up to 500 kiloamperes and is reinforced to resist the high magnetic forces within the cable caused by the high current conducted. The cable is therefore useful in coupling high current between parts which experience relative movement such as a stationary power supply and a recoiling gun breech.

Abstract: An implantable lead for use with cardiac pacemakers, defibrillators and other long term implantable electrical devices intended for sensing or tissue stimulation, having a helically wound conductor with a surrounding tubular insulating layer of elastomeric material such as silicone or polyurethane and an additional coaxial tubular exterior biocompatible layer of porous PTFE having a microstructure of nodes interconnected by fibrils. The exterior tubular layer of porous PTFE may be fitted coaxially over the elastomeric tubular layer whereby the porous PTFE tubular layer is in longitudinal compression and the fibrils within the microstructure have a bent and wavy appearance. Any portion of the length of the porous PTFE tubing in longitudinal compression allows that portion of the length of the lead wire to be extensible to a controlled extent limited by the straightening of the bent fibrils within the porous PTFE microstructure.

Abstract: An electrical cable for a submersible well pump is provided which is resistant to attack by hydrogen sulfide and which is less susceptible to damage from expanding gases during decompression. The electrical cable has a central copper conductor core. The conductor core is surrounded by a layer of electrical insulation material of either thermosetting or thermoplastic material. Surrounding the insulation material is a polymeric, low permeable layer having a hydrogen sulfide permeability rate which is substantially lower than the insulation material. A metal tape layer, such as lead tape, surrounds the low permeable layer. One or more conductor cores together with the insulation, low permeable layer and metal tape layer can be embedded in an elastomeric jacket and provided with an outer metal armor to provide a single electrical cable.

Abstract: Lightly crosslinked aromatic polymers are suitable in water sealing applications such as geomembranes used around building sub structures and also in cable jacketing to protect submarine cables from moisture intrusion.

Abstract: The present invention relates to an insulated wire comprising a conductor and at least two insulating layers provided on the outer periphery of the conductor. The inner insulating layer is provided directly or via another insulation on the outer periphery of the conductor and comprises a polyolefin compound containing 20 to 80 parts by weight of at least one substance selected from ethylene .alpha.-olefin copolymer, ethylene .alpha.-olefin polyene copolymer (.alpha.-olefin having the carbon numbers of C.sub.3 -C.sub.10, polyene being non-conjugated diene).

Abstract: A hermetic lead wire having an extruded chlorosulfonated polyethylene insulation wherein the insulation also contains an acid acceptor, filler and peroxide cross-linking agent. The insulation composition and a method of preparing the insulation composition by first blending the chlorosulfonated polyethylene with the acid acceptor and then adding a filler and peroxide cross-linking agent.

Abstract: The claimed invention relates to a water-insoluble fire retardant coating composition and a method of rendering PVC cable fire resistant.

Abstract: A flat multi-conductor power cable is disclosed which includes a plurality of generally parallel, spaced apart, flat conductors which are surrounded by two layers of insulation material. An internal layer is extruded around each of the flat conductors and is intimately bonded to each conductor. A single external layer is extruded around all of the internal layers and is intimately joined to all of the internal layers. Preferably, the external layer comprises a thermoplastic elastomer and the internal layer comprises a polyolefinic ionomer. A method and apparatus for making such a flat multi-conductor power cable is also disclosed.

Abstract: A reinforced electrical cable having a plurality of conductor assemblies in an armor covering, and filler material filling the interstices between the conductor assemblies and the armor covering, and the method of forming the cable. Each conductor assembly includes a core of conducting material, a layer of insulation which surrounds the core, a second layer of chemical barrier material which surrounds the first layer and a layer of reinforcing material surrounding the insulation layer. The plurality of conductor assemblies are then arranged as desired and the filler material (in the unvulcanized state) is placed around and between the conductor assemblies. The quantity of filler material placed between and around the conductor assemblies is sufficient to fill the interior of the armor covering in its unvulcanized state. The armor covering is next placed around the conductor assemblies and the filler material. The unvulcanized filler material conforms to the interior of the armor covering.

Abstract: A flexible tubing cable assembly having an outer sheath of flexible thin wall metal tubing with one or more conductors therein, each of the conductors having a first layer of a first dielectric and a second layer of a second dielectric, with a third dielectric material filling the space between the one or more conductors and the interior of the tubing. In one of several embodiments, the first dielectric is a polyimide film; the second dielectric is a layer of ethylene propylene compound; and the third dielectric is a magnesium oxide insulation. In another embodiment, the first dielectric is a polyimide; the second dielectric is fiberglass; and the third dielectric is a synthetic rubber. The tubing, in cross-section, may be circular or ovate. In addition, the tubing may be of either high tensile strength or low tensile strength, depending upon the weight supported, for instance, if a submersible pump is supported, high tensile strength tubing is used.

Abstract: A high voltage coaxial cable wherein a corona-free configuration is produced by applying a room temperature-curable silicone elastomeric material under pressure to the outer surface of the cable braid so that the material is forced between the voids of the braid and adheres to the primary insulation material at the insulation/braid interface.

Abstract: In order to improve the mechanical strength of power and control cables which are subjected to high mechanical stresses in operation, the conductors are elastically fixed to a structural element of the cable. To this end, the conductor insulation is joined in a material-bonded manner to the structural element which consists of a soft elastomer. The conductors are provided, for instance, with a thin cover layer of polyethylene which can be cross-linked peroxidically and is cross-linked after the inner jacket is applied, and in the process makes a material-bonded connection to the inner jacket which consists of a vulcanizable mixture of ethylene-propylene rubber and natural rubber.

Abstract: An improved sheathed cable and method for producing same is described. The cable includes an inner insulated conductor/conductor group, an outer corrugated metal sheath, and a barrier layer of a pliable, inert sealing material disposed therebetween to prevent the passage of gas or vapors via the cable. The method includes the steps of applying the pliable material around the inner insulated conductor/conductor group, wrapping the pliable material with a flexible tape, forming an outer metallic sheath around the material, and making annular corrugations in the outer sheath so as to compress the sealing compound.

Abstract: This invention is an improved insulation for electric cables and an improved method of making the insulation. Cross linked polyethylene insulation is too stiff, particularly in high voltage cables which require a thick layer of insulation. Copolymers of polypropylene have electrical properties substantially equal to those of polyethylene, but do not have the necessary physical strength and have to be filled with clay or other filler that provides the required strength but degrades the electrical characteristics. A novel feature of this method is the utilization of the screw of the extruder to effect a mixing of the ingredients in an improved polymer system for cable insulation.

Abstract: A self-extinguishing fire-protective composition is disclosed. The composition includes a water-based resinous emulsion, organically bound halogen, clay and a low temperature fiber such as glass or organic fibers.

Abstract: An electrical conductor insulated with a cured heat resistant, radiation resistant, substantially dimensionally stable electrical insulation comprising a chlorinated polyethylene elastomer composition which has been electron cured with a dosage of at least 1 megarad. The product of the invention may be a single insulated wire or a group of twisted or cabled insulated wires enclosed in an electron cured chlorinated polyethylene elastomer composition jacket.

Abstract: Electrical conductors having an insulation layer comprising a thermosetting elastomeric composition capable of imbibing low molecular weight hydrocarbon well fluids when under pressure and rapidly desorbing the fluids when pressure is removed, and surrounded by a confining braid layer are able to withstand use in gassy oil wells without consequent depressurization-caused rupture failures. Armored electrical cables formed from these insulated conductors without an elastomeric jacketing are suitable for use in powering electric motors in oil wells that have particularly high proportions of gassy hydrocarbons under pressure without undergoing rupture failure.

Abstract: Electrical cables having conductors, each provided with an insulation layer comprising a thermosetting elastomeric composition capable of imbibing low molecular weight well fluids when under pressure and rapidly desorbing the fluids when pressure is relieved which is surrounded by a confining braid layer, the insulated and braid-covered conductors being surrounded by a perforated outer armor formed of high temperature polyolefin, are able to withstand the environment within corrosive, gassy oil wells without corrosion of the armor and without undergoing depressurization-caused rupture failures.

Abstract: A polymeric composition having a polymer content which tends to evolve deleterious acid compounds upon being subjected to elevated temperatues; the composition including selected particle matter which is present in an amount to combine with or otherwise neutralize essentially the entire evolved deleterious compound when the composition is subjected to elevated temperatures; the composition with or without plasticizers being useful as insulation or jacketings for electric wire and cable, as well as diverse molded or extruded products, including disposable items such as packaging or the like.

Abstract: In combination in an electric cable, at least one conductor, an essentially smokeless insulating jacket enclosing said conductor, the jacket consisting essentially of a chlorosulfonated polyethylene having uniformly dispersed therethrough an amount of magnesium oxide at least sufficient to suppress substantial cable jacket smoking when the cable is subjected to pyrolysis.

Abstract: Crosslinkable ethylene-vinyl acetate copolymer resins are rendered amenable to forming adherent laminates with crosslinkable silicone rubber by coating the surface of the ethylene-vinyl acetate resin with a solution of a silane or a member of the class of compounds known as polyfunctional monomers prior to adhering the resin to the silicone rubber.

Abstract: Crosslinkable ethylene-vinyl acetate copolymer resins are rendered amenable to forming adherent laminates with cross-linkable silicone rubber by dusting the surface of either the resin or rubber, or both, with a bonding agent.