Abstract: An ultra thin wall primary cable for automotive service including a conductor nucleus including a smooth, annealed, geometrically formed joint of copper wires, and an insulating thermoplastic cover including polyvinyl chloride which is lead free, flame retardant, and resistant to abrasion, gasoline and pinch test. The cable is fabricated in three stages including: i) stretching copper wires by a one-row or multi-row drawing machine; ii) passing the copper wires through a single or double torsion joining machine; wherein steps (i) and (ii) are performed in such manner as to result in a geometrically constructed joint which is sufficiently smooth and having slight undulations; iii) positioning the insulating thermoplastic cover concentrically around the conductor nucleus; and iv) extruding the thermoplastic cover around the conductor nucleus.

Abstract: An overhead cable includes an outermost surface formed by twisting together a plurality of segment strands. A plurality of spiral grooves form recesses having substantially rectangular cross-sections and are provided at intervals in a circumferential direction of either the outer surface of the segment strands or the outer surface regions of boundary portions where twisted segment strands adjoin each other. Thin segment strands and at least one thick segment strand form the outermost layer. A recessed portion is provided at one side surface among two surfaces of the segment strands forming the outermost layer, a projecting portion is provided at the other side surface, and the strands are twisted together so that the recessed portions and the projecting portions mate.

Abstract: The primary cable of compressed conductor is properly a low tension primary cable with the particularity of having a same sectional area that permits to conduct, the same amount of electric current to any part of an automotive vehicle. However, its external diameter is much more smaller related to a same caliber of the same nature because of the compression that it suffers during the process of the compacted joining in a joining machine. The cable of compressed conductor has several advantages over other conventional primary cables, since a bigger standardization in the insulator thickness is found and in this way, a standardization on the results of the chemical-physical, and mechanical tests is accomplished. (these tests are compulsory because of its design.

Abstract: A fabric article including a design arranged on the outer surface of such fabric article and having conductive composition arranged in registration with the design and with a printed circuit pattern is disclosed. The conductive composition effectively forms part of the electrical system of the interactive fabric article.

Abstract: Electrical conductors according to the invention include conductors made from a plurality of strands twisted around a central conductor, where the strands are fused to the central conductor but not to each other. According to a preferred embodiment, the central conductor is coated with a coating of a first material which may be melted to fuse the central conductor to the outer strands. In another preferred embodiment, the outer strands are also coated with a second conductive material which forms a eutectic mixture with the coating on the central conductor when heated to a temperature below the melting points of the first and second conductive materials. Alternate embodiments of the invention provide a eutectic mixture by choice of strand and central conductor material and/or coating.

Abstract: A coaxial cable includes an inner conductor made of a number of conductive strands which are twined to form a wire rope which is drawn through a die to reduce its diameter until the outer surface of the cable is substantially smooth and the cross section of the cable is substantially circular, an outer conductor concentrically around the inner conductor, and a dielectric between the inner and outer conductors. The strands of the cable may be a single metal or alloy wires, or may be plated wires. The outer conductor may be a highly flexible metallized tape which is helically wrapped around the dielectric. As such, the coaxial cable has substantially greater flexibility. According to a second embodiment, a coaxial cable includes inner and outer conductors, and a dielectric therebetween. The dielectric includes an outer cross-sectional shape which is preferably different from an inner cross-sectional shape of the outer conductor.

Abstract: A patch cable having better stability of electrical parameters, particularly attenuation, includes a stranded conductor to which a polymeric material is bonded, filling interstices occurring peripherally about the stranded conductor. Insulation is bonded to the polymeric material. Pairs of such insulated conductors are twisted together and terminated by an RJ-45 type connector or the like in typical applications.

Abstract: A wire conductor for a wiring harness includes a stranded wire obtained by twisting strands around a core wire. The core wire is composed of beryllium copper and the strands twisted around the core wire are composed of annealed copper. Preferably, the wire conductor includes a stranded wire obtained by twisting 6, 12 or 18 strands around the core wire. Half of the strands twisted around the core wire are composed of beryllium copper, the remaining strands and the core wire are composed of annealed copper, and the strands composed of beryllium copper and the strands composed of annealed copper are alternately arranged around the core wire. The wire conductor has sufficient conductivity and strength, causes no disconnection even when produced in a small diameter, and has appropriate flexibility.

Abstract: Medical devices are provided which utilize a highly flexible cable of two and preferably three or more strands of wire, at least one of which is a nickel-titanium alloy strand. The strands are twined to form a wire rope which is drawn through successive dies to reduce its diameter until the outer surface of the cable is substantially smooth. A cable of all nickel-titanium alloy strands has been found to have an improved elasticity over a superelastic nickel-titanium wire of the same diameter. The cable is used in medical devices in which increased elasticity of a wire-like element is desired. Twisted and drawn cables incorporating a strand of a radiopaque metal or alloy with one or more nickel-titanium strands may be used in devices in which radiopacity of a flexible portion of the device is desired.

Abstract: An electrically conductive cable includes a number of conductive strands which are twined to form a wire rope. The wire rope is drawn through a die to reduce its diameter until the outer surface of the conductor is smooth and the cross section of the conductor is substantially circular. According to a presently preferred embodiment, the electrically conductive cable is successively drawn through four dies of decreasing diameter so that the overall diameter of the wire rope is reduced by at least approximately 18 percent. The resulting electrically conductive cable has the tensile strength advantage and the low resistance advantage of a solid conductor with the flexibility advantage of a wire rope cable. In addition, the smooth outer surface of the electrically conductive cable according to the invention is easily insulated with an extruded material.

Abstract: An electrical component has at least one end adapted to be electrically connected to another component. The electrical component includes a support with a plurality of electrically conductive fibers having at least a portion thereof extending outwardly therefrom. The free end of the conductive fibers has a metal electroplated thereon to facilitate soldering of the electrical component to a printed circuit board. The other ends of the fibers have conductive adhesive bonded thereto.

Abstract: A cable to translate a magnetic field from one end to the other end of the cable. The cable includes a plurality of axially-extending strands of magnetic core, individually surrounded by non-magnetic claddings, the strands being parallel and coherently arranged. The cable can usefully be placed in a passage through a barrier in structural and fluid sealing relationships with its wall to translate the image of a magnetic field from one side of the wall to the other.

Abstract: A process for the extrusion of microcellular polymeric material onto data communications material such as wire and optical fiber is described. Electrical conductors and optical fibers coated with microcellular polymeric material exhibit unexpected strength sufficient to pass certain industry tests necessary for use in a variety of applications, even without an exterior coating of structurally-supporting polymeric material. Polymeric microcellular materials provided in contact with the electrical connectors for a variety of purposes are described where the strength of microcellular material provides required structural support.

Abstract: The invention relates to the manufacturing of a seven wire symmetrical hybrid conductor comprising a hard copper alloy wire of copper clad steel in the center and six hard ETP copper peripheral wires in 24 and 26 AWG; sizes that fulfills the SAE J 1678 Ford specification with regard to electrical resistance and breaking load, having an outside diameter forming a tubular wall with very light undulations.

Abstract: A highly flexible cable includes two, and preferably three or more strands of nickel-titanium alloy wire which are twined (twisted) to form a wire rope. The nickel-titanium alloy wire rope is drawn through successive dies to reduce its diameter until the outer surface of the cable is substantially smooth, the cross section of the cable is substantially circular, and the overall diameter of the wire rope is reduced by 20-50%. The cable is then annealed to remove the effects of cold working. The resulting cable has been found to have an improved flexibility (i.e., a lower modulus of elasticity) relative to single strand nickel-titanium wires of the same diameter.

Abstract: In a push pull type control cable, a conduit has a tubular liner made of a plastic material. A wire is provided by winding a diameter-reduced side wire around a core wire, and arranged to be axially movably placed within the liner. A zinc plating is coated on an outer surface of the side wire, a thickness of the plating ranging from 5.0 &mgr;m to 20 &mgr;m. The core wire is made of a steel, and a diameter of the core wire ranges from 1.2 mm to 1.6 mm. The side wire forms a row of steel lines which are single wound around the core wire at a predetermined lead angle (13 degrees to 25 degrees), a diameter of each of the steel lines ranging from 0.25 mm to 0.60 mm.

Abstract: Medical devices are provided which utilize a highly flexible cable of two and preferably three or more strands of wire. The strands are twined to form a wire rope which is drawn through successive dies to reduce its diameter until the outer surface of the cable is substantially smooth. A cable so-formed has improved elasticity. The cable is used in medical devices in which increased elasticity of a wire-like element is desired. Twisted and drawn cables incorporating a strand of a radiopaque metal or alloy may be used in devices in which radiopacity of a flexible portion of the device is desired. Twisted and drawn cables incorporating a strand of a metal or alloy having high electrical conductance may be used in devices in which electrical conductivity of a flexible portion of the device is desired.

Abstract: Electrical cables of the present invention include cables made from plated filaments which are first twisted together and then drawn through reducing dies (or swaged). The cables exhibit a conductivity comparable to cables having greater diameter and weight. The smaller diameter of the cables of the invention allows them to be used as leads for electronic components in order to achieve reduced parasitic capacitance without increased resistivity or reactance or component package size. The cold working of the cables of the invention provides them with enhanced flexibility and fatigue strength. The combination of materials used in the cables of the invention provides them with resistance to corrosion and the adverse affects of aging as well as enhanced conductivity. Cables formed according to the invention with a hollow tube core can be self-cooling, or easily cooled by flowing coolant through the hollow core.