With Installing Casing Patents (Class 175/171)
  • Patent number: 8281879
    Abstract: A method of drilling a wellbore comprises arranging a drill string and an expandable tubular in the wellbore such that a lower end portion of the wall of the tubular extends radially outward and in an axially reverse direction so as to form an expanded section extending around a remaining section of the tubular, drill string extending through the remaining section, and axially extending the expanded section by moving the remaining section downward relative to the expanded section so that the lower end portion of the wall bends radially outward and in an axially reverse direction, wherein the expanded section covers the wellbore wall in an upper portion of the wellbore. The drill string is operated so as to drill a lower wellbore portion, and a compound is transferred between the lower wellbore portion and a layer of the earth formation surrounding the lower wellbore portion.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: October 9, 2012
    Assignee: Shell Oil Company
    Inventors: David Allan Elliott, Petrus Cornelis Kriesels
  • Patent number: 8281868
    Abstract: A well drilling tool has a tubular member connected into a casing string that serves as a drill string. A load shoulder is located within the bore of the tubular member. The load shoulder has a torque transferring portion that extends from a lower terminus to an upper terminus. The load shoulder has an axial force transferring portion that faces upward. A bottom hole assembly is lowered through the casing string and lands on the load shoulder. The bottom hole assembly has a mating profile to the load shoulder so that it will be supported by the load shoulder and will receive torque transferred from the load shoulder.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: October 9, 2012
    Assignee: Tesco Corporation
    Inventor: Per G. Angman
  • Patent number: 8281878
    Abstract: A well is drilled and casing installed utilizing a casing drilling technique. A bottom hole assembly having a drill bit and a fluid diverter is secured to a string of drill pipe and installed within a casing string. Drilling fluid is pumped down the drill pipe string to cause the drill bit to rotate and drill the well while the fluid diverter is in a drilling mode position. At the total depth for the casing string, the operator moves the fluid diverter to a cementing position and pumps cement down the drill pipe and up the casing string annulus. After cementing, the operator moves the fluid diverter to a packer set position and again pumps drilling fluid down the drill string to set the packer.
    Type: Grant
    Filed: September 4, 2009
    Date of Patent: October 9, 2012
    Assignee: Tesco Corporation
    Inventor: Erik P. Eriksen
  • Patent number: 8276689
    Abstract: In one embodiment, a method of forming a wellbore includes running a liner drilling assembly into the wellbore, the liner drilling assembly having a liner, a conveying member, one or more connection members, and a drilling member. The method includes temporarily suspending the liner at a location below the rig floor; releasing the conveying member and the drilling member from the liner; re-connecting the conveying member to the liner; releasing the liner from its location of temporary suspension; and advancing the liner drilling assembly.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: October 2, 2012
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Richard L. Giroux, Albert C. Odell, II, Wei Xu
  • Patent number: 8230949
    Abstract: An auger boring machine having spoils ejector having a power source attached to an auger, a plurality of large casings extending linearly from the power source, a plurality of small casings located linearly within the large casings and centered within the large casings with the auger extending linearly within the small casings, a cutting head attached to the terminal end of the large casings, and a spoils ejector, with the spoils ejector attached to the auger and to the cutting head, with the spoils ejector located between the terminal end of the small casings and the cutting head, with the spoils ejector enclosed within the large casings, with the spoils ejector having a front, a back, first and second sides each attached to the front and to the back, first and second curved plates each attached the front, the back, and to the first and second sides, at least one of the sides having a collector aperture formed therein adjacent one of the curved plates, with the back having formed therein at least one spoils
    Type: Grant
    Filed: February 22, 2010
    Date of Patent: July 31, 2012
    Inventors: William C. Blevins, Brian J. Froehlich
  • Patent number: 8225888
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough. Cutting elements and methods of use may be included. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element may be included. Differing abrasive material amount, characteristics, and size of cutting elements may be included. Telescoping casing sections and bits may be included. Embodiments may include: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: July 24, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8225887
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough. Cutting elements and methods of use may be included. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element may be included. Differing abrasive material amount, characteristics, and size of cutting elements may be included. Telescoping casing sections and bits may be included. Embodiments may include: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: July 24, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8210281
    Abstract: The present invention relates to a method for drilling a hole and installing a geothermal transfer apparatus. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a hollow drill string into the ground, the hollow drill string having an inner space. The hole is drilled to a desired depth by rotating and vibrating the hollow drill string into the ground while discharging fluid into the inner space of the hollow drill string. A geothermal transfer apparatus is lowered into the inner space of the hollow drill string following the drilling of the hole to the desired depth. The drill string is then removed from the ground.
    Type: Grant
    Filed: January 18, 2010
    Date of Patent: July 3, 2012
    Inventor: Raymond Roussy
  • Patent number: 8205693
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough. Cutting elements and methods of use may be included. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element may be included. Differing abrasive material amount, characteristics, and size of cutting elements may be included. Telescoping casing sections and bits may be included. Embodiments may include: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: June 26, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8186457
    Abstract: A method of casing drilling a portion of an offshore well includes running a casing string with a drill bit assembly attached to it into a previously drilled portion of the well. Before the drill bit assembly reaches bottom, the operator attaches drill pipe to the casing string and lowers the casing string on the drill pipe. When the drill bit is at bottom, an upper end of the casing string should be below the blowout preventer. The operator then performs casing drilling by rotating the drill pipe. When at a desired depth for the casing string, the operator pulls the drill pipe from the well and lifts the casing string up until its upper end is at the rig floor. The operator then runs the casing string back into the well but using casing in this instance. The operator then cements the casing string.
    Type: Grant
    Filed: September 17, 2009
    Date of Patent: May 29, 2012
    Assignee: Tesco Corporation
    Inventor: John Boyle
  • Patent number: 8167059
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of a plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: May 1, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8146672
    Abstract: A method of installing a drilling tool at a lower end of a string of casing suspended in a borehole employs a setting tool run by wireline. The setting tool is latched to a drilling tool connected a drill lock assembly. After landing in a profile sub at the lower end of the casing, fluid pressure is applied to the interior of the string of casing to actuate the setting tool. The setting tool moves to latch the drill lock assembly to the sub so that torque may be transmitted between the profile sub and the drill lock assembly. The setting tool movement also releases the setting tool from the drill lock assembly for retrieval.
    Type: Grant
    Filed: November 21, 2008
    Date of Patent: April 3, 2012
    Assignee: Tesco Corporation
    Inventor: Erik P. Eriksen
  • Patent number: 8136611
    Abstract: Disclosed is a method for drilling a cased hole and installing a micropile. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a drill string into the ground. The cased hole is drilled to a desired depth by rotating and vibrating the hollow drill string into the ground while discharging fluid into the inner space of the hollow drill string. A micropile is then lowered into the cased hole. Grouting material may be discharged into the cased hole before or after the drill string is removed from the ground.
    Type: Grant
    Filed: August 19, 2009
    Date of Patent: March 20, 2012
    Inventor: Raymond Roussy
  • Patent number: 8132631
    Abstract: There is provided a method for drilling a hole into the ground and installing a geothermal transfer loop. A drilling apparatus is positioned at a desired location. The drilling apparatus includes a rotating and vibrating apparatus, such as a sonic drill, for rotating and vibrating a hollow drill string into the ground. The hollow drill string having an inner space. A hole is drilled to a desired depth by rotating and vibrating the hollow drill string into the ground while discharging fluid into the inner space of the hollow drill string. The fluid forming a fluid column in the inner space of the drill string. The fluid column impedes entry of ground materials into the inner space of the drill string and is vibrated to create a water hammer for adding an additional drilling force. A geothermal transfer loop is lowered into the inner space of the hollow drill string and the drill string is removed from the ground. The method may also include discharging grouting material into the hole.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: March 13, 2012
    Inventor: Raymond J. Roussy
  • Patent number: 8122958
    Abstract: A method and device for a running tool for drilling or cleaning and setting a lining and a completion string in an underground borehole. The running tool comprising a drilling tool, an expandable casing, an expansion tool, a packer arranged to seal against the wall of the casing, and at least one conduit extending up to the surface. The drilling tool is releasably connected to the lower portion of the expanding casing, and the expansion tool and the packer are releasably connected to the upper portion of the expanding casing. The running tool is arranged to communicate with the surface through at least one pipe conduit.
    Type: Grant
    Filed: August 5, 2010
    Date of Patent: February 28, 2012
    Assignee: Reelwell AS
    Inventor: Ola Michael Vestavik
  • Patent number: 8074740
    Abstract: There is provided a method for drilling a cased hole and installing a geothermal transfer apparatus. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a drill string into the ground. A retrievable drill bit is operatively connected to the drill string. The cased hole is drilled to a desired depth by rotating and vibrating the drill string into the ground. The retrievable drill bit is retrieved from the cased hole following the drilling of the cased hole to the desired depth. A geothermal transfer apparatus is lowered into the cased hole following the retrieval of the retrievable drill bit. Grouting material may be discharged into the cased hole before or after the drill string is removed from the ground.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: December 13, 2011
    Inventor: Raymond J. Roussy
  • Patent number: 8056649
    Abstract: An apparatus for use in a wellbore is provided that in one aspect includes: a drilling assembly configured to carry a first drill bit at an end thereof, a second drill bit disposed uphole of the first drill bit, and a connection device that is configured to selectively connect the second drill bit to the drilling assembly and disconnect the second drill bit from the drilling assembly.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: November 15, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Joachim Treviranus, Sven Kreuger
  • Patent number: 8006785
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: August 30, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8002502
    Abstract: The present invention relates to a method for drilling a hole and installing a geothermal transfer apparatus. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a hollow drill string into the ground, the hollow drill string having an inner space. The hole is drilled to a desired depth by rotating and vibrating the hollow drill string into the ground while discharging fluid into the inner space of the hollow drill string. A geothermal transfer apparatus is lowered into the inner space of the hollow drill string following the drilling of the hole to the desired depth. The drill string is then removed from the ground.
    Type: Grant
    Filed: January 18, 2010
    Date of Patent: August 23, 2011
    Inventor: Raymond J. Roussy
  • Patent number: 7975771
    Abstract: At least a portion of a subsea well is drilled casing-while-drilling techniques. A landing shoulder is formed within an outer string of a casing. The outer string of casing is secured to an outer wellhead housing above the landing shoulder and lowered into the wellbore. A casing hanger is attached to an inner string of casing and lowered through the outer string of casing into the wellbore. A drill bit at the at the lower end of the inner string of casing is rotated to deepen the well. The string of inner casing moves downward as the well is being deepened until landing the casing hanger on the load shoulder. A tieback member is attached to an inner wellhead housing and lowered into sealing engagement with the casing hanger. The inner wellhead housing lands in the outer wellhead housing.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: July 12, 2011
    Assignee: Vetco Gray Inc.
    Inventor: David L. Ford
  • Patent number: 7950877
    Abstract: A clamp assembly for securing a vibratory device to a pile comprising a frame, first and second clamp members, and an actuator. The frame is adapted to be secured to the vibratory device. The first clamp member is supported by the frame and comprises a first engaging surface defining peaks and valleys and comprising a first surface layer formed on the peaks and valleys defined by the first engaging surface. The second clamp member is supported by the frame and comprises a second engaging surface defining peaks and valleys and comprising a second surface layer formed on the peaks and valleys defined by the second engaging surface. The actuator member is arranged to displace at least one of the first and second clamp members such that first and second engaging surfaces engage the pile such that the pile is gripped by between first and second clamp members. At least one of the first and second surface layers defines a thickness dimension of at least approximately 0.
    Type: Grant
    Filed: May 3, 2010
    Date of Patent: May 31, 2011
    Assignee: American Piledriving Equipment, Inc.
    Inventor: Kingsley S. Evarts
  • Patent number: 7950463
    Abstract: A method for removing soils, particles or fluids from the seabed or from great sea depths, includes positioning a platform or a vessel above an offshore location, lowering a riser from the vessel or platform to the seabed or great depth, the riser being vented to the atmosphere, sucking soils, particles or fluids with inflow of fluid into the riser and removing them from the riser via an outlet in the riser, the outlet being at a level well below the water surface, by use of a pumping system with a flow return conduit running to a selected location, while keeping the level of the fluid in the riser at a level between the outlet and the surface corresponding with a pressure in the lower end of the riser substantially lower than the sea water pressure at the end of the riser.
    Type: Grant
    Filed: April 7, 2009
    Date of Patent: May 31, 2011
    Assignee: Ocean Riser Systems AS
    Inventor: Borre Fossli
  • Patent number: 7938201
    Abstract: Methods and apparatus are provided to place a conductor pipe and a casing in a subsea environment. In one embodiment, a conductor pipe is jetted or drilled into the subsea floor. Thereafter, a casing drilling assembly comprising a drill casing and a drilling assembly is connected to the drill pipe using a crossover. The drilling assembly urged into the seafloor until a casing latch on the drilling assembly is engaged with a casing profile of the conductor pipe. During drilling, instrumentation in the drilling assembly may be used to measure geophysical data. The measured data may be used to optimize the drilling process. After the drill casing is engaged with the conductor pipe, cementing may be performed to set the drill casing.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: May 10, 2011
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Richard L. Giroux, Doug Reid, Albert C. Odell, II, Gregory G. Galloway, Mark J. Murray
  • Patent number: 7926590
    Abstract: A method of drilling a well and installing a liner includes assembling concentric inner and outer strings of tubulars. A drill bit is located at the lower end of the inner string and a liner with a liner hanger makes up part of the outer string. The inner and outer strings may be rotated in unison to drill the well. At a selected depth, the operator sets the liner hanger and retrieves the inner string. The operator lowers a packer and a cement retainer on a string of conduit. The packer engages the liner hanger and the cement retainer is conveyed to the lower end of the liner. The cement retainer prevents cement in the outer annulus from flowing back up the string of conduit. The operator manipulates the conduit to set the packer.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: April 19, 2011
    Assignee: Tesco Corporation
    Inventors: Erik P. Eriksen, Michael Brouse
  • Patent number: 7926578
    Abstract: A liner drilling system employs a bottom hole assembly that may be retrieved before reaching the total liner depth. The system includes an outer string made up of a liner and a profile nipple. An inner string including a running tool, drill pipe, and a drill lock tool are lowered into the outer string and rotationally and axially locked to the outer string. Drilling may be performed by rotating the inner string, which also rotates the outer string. The operator may retrieve the inner string by pulling the inner string and the liner upward until the upper end of the liner is located at the drilling rig floor. While supporting the liner at the drilling rig floor, the operator retrieves the inner string, then re-runs it back into the outer string.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: April 19, 2011
    Assignee: Tesco Corporation
    Inventors: Michael E. Moffitt, Michael Brouse
  • Publication number: 20110061939
    Abstract: A method of casing drilling a portion of an offshore well includes running a casing string with a drill bit assembly attached to it into a previously drilled portion of the well. Before the drill bit assembly reaches bottom, the operator attaches drill pipe to the casing string and lowers the casing string on the drill pipe. When the drill bit is at bottom, an upper end of the casing string should be below the blowout preventer. The operator then performs casing drilling by rotating the drill pipe. When at a desired depth for the casing string, the operator pulls the drill pipe from the well and lifts the casing string up until its upper end is at the rig floor. The operator then runs the casing string back into the well but using casing in this instance. The operator then cements the casing string.
    Type: Application
    Filed: September 17, 2009
    Publication date: March 17, 2011
    Applicant: Tesco Corporation
    Inventor: John Boyle
  • Publication number: 20110048804
    Abstract: The invention relates to a drilling device and a drilling method for drilling inside a casing tube with a drilling apparatus, which has a supporting frame with a fastening means for fixation with respect to the casing tube and a drilling tool, which is driven in a rotating manner via a telescopic rod by means of a drill drive arranged on the supporting frame. At the upper end of the casing tube a receiving part is arranged in accordance with the invention, onto which the supporting frame can be fastened. The receiving part is adjustably supported between a drilling position and an offset position, in which the receiving part is laterally offset with respect to the casing tube.
    Type: Application
    Filed: August 17, 2010
    Publication date: March 3, 2011
    Applicant: BAUER MASCHINEN GMBH
    Inventors: Leonhard WEIXLER, Stefan Michael FINKENZELLER
  • Patent number: 7891440
    Abstract: There is provided a method for drilling a cased hole and installing a geothermal transfer apparatus. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a drill string into the ground. A retrievable drill bit is operatively connected to the drill string. The cased hole is drilled to a desired depth by rotating and vibrating the drill string into the ground. The retrievable drill bit is retrieved from the cased hole following the drilling of the cased hole to the desired depth. A geothermal transfer apparatus is lowered into the cased hole following the retrieval of the retrievable drill bit. Grouting material may be discharged into the cased hole before or after the drill string is removed from the ground.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: February 22, 2011
    Inventor: Raymond J. Roussy
  • Patent number: 7878271
    Abstract: A drill bit (20) for connection to a casing string (R), wherein the bit (20) comprises an annular bit face (21) which is built-up by a matrix and which comprises a sintered diamond-metal powder mixture, wherein the bit face (21) includes a plurality of radially orientated liquid delivery slots (16, 23, 26) for cooling and cleansing the bit face (21), wherein at least one of the liquid delivery slots is comprised of an inner slot (23) which extends radially outwards from the inside (24) of the bit face (21), wherein the slot (23) is terminated with an inner bottom (24) in the bit face (21), wherein a further liquid delivery slot comprises an outer slot (26) that extends radially inwards from the outside (27) of the bit face, and wherein said outer slot is terminated with an outer bottom (28) in the bit face (21).
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: February 1, 2011
    Assignee: Atlas Copco Craelius AB
    Inventor: Göran Larbo
  • Patent number: 7861779
    Abstract: A method and a device for establishing an underground borehole (10) and setting a casing (6) in the borehole (10), wherein the running tool (1) including a drilling tool (14), an expandable casing (6), an expansion tool (32) and a packer (30) which is arranged to seal against the wall of the borehole (10), is placed at the bottom of the borehole (10), whereupon the borehole (10) is drilled to the necessary length in order then to set the expandable casing (6), and in subsequent operations the casing is reinforced and a completion string is run, having built-in cables for downhole control and monitoring.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: January 4, 2011
    Assignee: Reelwell, AS
    Inventor: Ola Michael Vestavik
  • Patent number: 7849937
    Abstract: In a method for producing a cased horizontal string bore extending from a well shaft, a starter drill pipe is driven into the rock mass surrounding the well shaft. A hydraulically driven drill motor is arranged in the starter drill pipe and rotates a drilling tool protruding from the leading end of the starter drill pipe. The drill motor is fixed against rotation and axial displacement by a clamping device. When the final depth of the string bore is reached, the drilling tool is retracted into the starter drill pipe by axial movement of the clamping device and a free space is formed at the drift face of the string bore. The free space is filled and sealed by injection of a quick-setting, expanding filling compound. Afterwards, the clamping device, the drill motor and the drilling tool are removed from the drill pipes.
    Type: Grant
    Filed: January 4, 2008
    Date of Patent: December 14, 2010
    Inventor: Horst Derwand
  • Patent number: 7845431
    Abstract: A casing-while-drilling bottom hole assembly is releasably connected with a casing string. A retrieval tool is run into the casing string and latched to the bottom hole assembly. Slips are mounted to the retrieval tool, the slips being retracted during running in. Differential pressure moves the retrieval tool and bottom hole assembly upward, and the slips engage the casing string to prevent downward movement if the pressure differential drops too low. A flow passage extends through the retrieval tool and the bottom hole assembly. A check valve in the retrieval tool allows downward flow through the flow passage but prevents upward flow, so that fluid may be circulated through the retrieval tool and bottom hole assembly while suspended with the slips.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: December 7, 2010
    Assignee: Tesco Corporation
    Inventors: Erik P. Eriksen, Michael E. Moffitt, Tommy M. Warren
  • Patent number: 7823659
    Abstract: A method of drilling and lining a wellbore includes operably coupling a support member to a drilling device, an expansion cone configured to expand a tubular member, an actuator configured to pull the expansion cone through the tubular member, a releasable locking device configured to limit displacement of the tubular member relative to the actuator during actuation. The drilling device is disposed below the expansion cone and the expansion cone is disposed at a lower end of the tubular member. The method further includes locking the locking device. After locking the locking device, a wellbore is drilled to have a diameter greater than an outside diameter of the tubular member. After the drilling, the actuator is actuated to pull the expansion cone towards the locking device to expand at least a portion of the tubular member into contact with the drilled wellbore. The method further includes releasing the locking device and removing the drilling device through the expanded tubular member.
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: November 2, 2010
    Assignee: Enventure Global Technology, LLC
    Inventors: Darrell Scott Costa, Kevin K. Waddell, Edwin A. Zwald, Jr., Charles Butterfield, Mark Holland, Akindele Olufowoshe, Gregory M. Noel, Donald B. Campo
  • Patent number: 7824132
    Abstract: A clamp system for operatively connecting a vibratory device to a plurality of caissons defining at least first and second diameters comprises a structural member, first and second clamps comprising first and second lock systems, respectively, and a clamp displacement system. The first and second clamps are supported by the structural member. The first and second lock systems fix the first and second clamps relative to the structural member. The clamp displacement system comprises at least one clamp displacement motor supported by the structural member and a mechanical link assembly connected between the at least one clamp displacement motor and the first and second clamps. Operation of the at least one clamp displacement motor allows the first and second clamps to be remotely displaced relative to the structural member such that the first and second clamps are spaced along the structural member as appropriate for either of the first and second diameters.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: November 2, 2010
    Assignee: American Piledriving Equipment, Inc.
    Inventor: John L. White
  • Patent number: 7798251
    Abstract: During casing-while-drilling, drilling fluid is pumped through a conduit leading to a flow passage a casing string gripper and down the casing string. A bottom hole assembly is mounted at a lower end of the casing string for drilling a wellbore. The bottom hole assembly is retrieved by mounting a circulation sub to the casing string below the casing string gripper, the circulation sub having a lateral outlet. A return flow line is connected from the outlet to the circulation system. The operator flows fluid downward in an annulus of the casing string and back up the casing string, causing the bottom hole assembly to move upward. The fluid flowing back up the casing string is diverted through the outlet in the circulation sub to the circulation system without passing through the flow passage in the casing string gripper.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: September 21, 2010
    Assignee: Tesco Corporation
    Inventors: Erik P. Eriksen, Michael E. Moffitt, Tommy M. Warren
  • Patent number: 7775302
    Abstract: An earth boring bit assembly has a tubular mandrel carried by a casing shoe at the lower end of a string of casing. The casing shoe has stabilizer blades spaced circumferentially apart from each other. A cutter arm seat is formed on the leading edge of each blade at a lower end of the casing shoe. Windows are formed in and spaced circumferentially around the mandrel. A cutter arm is pivotally mounted within each window of the mandrel and movable from an extended position located within one of the cutter arm seats to a recessed position within its window. The cutter arm seats support the cutter arms for torque and axial weight. A sleeve inside the mandrel prevents the cutter arms from pivoting to a recessed position until the sleeve is moved to a released position.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: August 17, 2010
    Assignee: Tesco Corporation
    Inventor: Tommy M. Warren
  • Patent number: 7777644
    Abstract: A wired drill pipe for a drill string of a downhole tool positioned in a wellbore penetrating a subterranean formation is provided. The wired drill pipe includes a drill pipe, a cable and a wire retainer. The drill pipe has a slot at each end thereof. The slots are adapted to receive at least one transformer. The drill pipe has an inner surface defining a passage for the flow of mud therethrough. The cable extends from the transformer into the passage of the drill pipe. The wire retainer is positioned on the inner surface of the drill pipe. The wire retainer is adapted to secure the cable therein.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: August 17, 2010
    Assignee: InatelliServ, LLC
    Inventors: Rahgu Madhavan, Bruce W. Boyle, Brian Clark, Stacy L. Johnson, David Santoso, Lise Hvatum
  • Patent number: 7770669
    Abstract: An auger and hole stabilization combination system includes an auger bit that has a bottom end, a top end, and at least one boring blade positioned between the top and bottom ends. A cylinder has an upper end and a lower end. The cylinder has an inner diameter greater than an outer diameter of the auger bit. A coupler releasably couples the auger bit to the cylinder. The auger is extended into a ground surface and the cylinder retained within a hole dug by the auger while a post is placed in the hole.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: August 10, 2010
    Inventors: Robert W. Desrochers, Bonnie J. Daigle
  • Patent number: 7757784
    Abstract: A novel well bore drilling system and method utilizes independently deployable multiple tubular strings to drill, line and cement multiple hole sections without intervening trips to the surface. In one embodiment, the drilling system includes two or more independent, telescoping, tubular members that form a nested tubular assembly and one or more sensors disposed on the nested tubular assembly. The nested tubular string is deployed in the wellbore in conjunction with a Bottom Hole Assembly (BHA). In some embodiments, a drilling motor for rotating a drill bit is also positioned in the tubular assembly. The sensors can be disposed in a stator of the drilling motor or adjacent the motor. Also, in embodiments, the sensors can be positioned on extensible members that can position the sensor or sensors adjacent the wellbore wall.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: July 20, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Roger Fincher, Allen Sinor, Larry Watkins, Joel Wilmes
  • Patent number: 7730965
    Abstract: An improved method and/or apparatus for completing a wellbore is provided. In one embodiment, a method of lining a pre-drilled wellbore is provided. The method includes the act of providing a casing assembly, the casing assembly including a string of casing; and a retractable joint comprising an inner tubular and an outer tubular. The method further includes the acts of running the casing assembly into the pre-drilled wellbore and actuating the retractable joint, thereby reducing the length of the casing assembly through movement between the inner and outer tubulars.
    Type: Grant
    Filed: January 30, 2006
    Date of Patent: June 8, 2010
    Assignees: Weatherford/Lamb, Inc., Shell Oil Company
    Inventors: John Christopher Jordan, James G. Martens, R. Lee Colvard, Brent J. Lirette, Gregory Guy Galloway, David J. Brunnert, Gregory Gerard Gaspard, John Robert Gradishar
  • Patent number: 7708499
    Abstract: A clamp assembly for securing a vibratory device to a pile comprising a frame, first and second clamp members, and an actuator. The frame is adapted to be secured to the vibratory device. The first clamp member is supported by the frame and comprises a first engaging surface defined by a first surface layer formed of carbide alloy material. The second clamp member is also supported by the frame and comprises a second engaging surface defined by a second surface layer formed of carbide alloy material. The actuator is arranged to displace at least one of the first and second clamp members such that first and second engaging surfaces engage the pile such that the pile is gripped by between first and second clamp members.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: May 4, 2010
    Assignee: American Piledriving Equipment, Inc.
    Inventors: Kingsley S. Evarts, John L. White
  • Patent number: 7647988
    Abstract: The present invention relates to a method for drilling a hole and installing a geothermal transfer apparatus. A sonic drilling apparatus is positioned at a desired location. The sonic drilling apparatus includes a rotating and vibrating apparatus for rotating and vibrating a hollow drill string into the ground, the hollow drill string having an inner space. The hole is drilled to a desired depth by rotating and vibrating the hollow drill string into the ground while discharging fluid into the inner space of the hollow drill string. A geothermal transfer apparatus is lowered into the inner space of the hollow drill string following the drilling of the hole to the desired depth. The drill string is then removed from the ground.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: January 19, 2010
    Inventor: Raymond J. Roussy
  • Patent number: 7647990
    Abstract: A method for drilling with a liner includes: providing a liner string including an upper portion extending towards surface and a lower portion; drilling to a depth with the liner string; disconnecting the upper portion from the lower portion; pulling the upper portion from the well; and leaving the lower portion in the well to line the wellbore. A drilling assembly for drilling a borehole with a borehole liner includes: an upper liner string; a lower liner string including an upper end and a lower end; a releasable connector connecting the lower liner string to the upper liner string; and a drilling assembly connectable at the lower end of the lower liner string.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: January 19, 2010
    Assignee: Tesco Corporation
    Inventors: Robert M. Tessari, Tommy M. Warren, Barry J. Tate
  • Patent number: 7624820
    Abstract: A method for drilling boreholes using casing as the drill string and for removing a drilling assembly from the wellbore while leaving the casing in the well bore. In the method, the drilling assembly is prepared for removal from the wellbore by launching a release tool and manipulating the drilling assembly using the release tool.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: December 1, 2009
    Assignee: Tesco Corporation
    Inventors: Per G. Angman, Robert Tessari
  • Publication number: 20090260892
    Abstract: A drill rod having a fitting portion protruding toward the distal end and of the drill rod and extending along a first axial line, wherein the fitting portion includes: a parallel male thread portion in which a minimum distance from the first axial line in a cross-section perpendicular to the first axial line is constant; and a male thread ending portion which is continuous with a proximal end of the parallel male thread portion, and in which the minimum distance increases as approaching toward a proximal end thereof; wherein the fitting portion is formed such that the minimum distance does not decrease as approaching from a distal end to a proximal end thereof; and the proximal end of the male thread ending portion is positioned on a face where a distance from the first axial line gradually increases as approaching from the parallel male thread to the proximal end of the male thread ending portion.
    Type: Application
    Filed: November 21, 2006
    Publication date: October 22, 2009
    Applicants: Mitsubishi Materials Corporation, Furukawa Rock Drill Co., Ltd.
    Inventors: Masaya Hisada, Masahiro Koizumi, Takashi Suzuki
  • Patent number: 7546886
    Abstract: A method of creating a borehole in an earth formation is provided. The method involves the steps of drilling a section of the borehole and lowering an expandable tubular element into the borehole whereby a lower portion of the tubular element extends into the drilled borehole section, radially expanding the lower portion of the tubular element so as to form a casing in the drilled borehole section, and separating an upper portion of the tubular element from the lower portion so as to allow the separated upper portion to be moved relative to the lower portion.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: June 16, 2009
    Assignee: Shell Oil Company
    Inventors: Scott Anthony Benzie, John Alexander Gordon Dewar, Andrei Gregory Filippov, Paul Dirk Schilte
  • Patent number: 7520343
    Abstract: A retrievable center bit for use with a tubular including an inner bore and a drill shoe cutter mounted thereon. The retrievable center bit may include a body positionable in the bore of the tubular and including an upper end, a lower end and a side outer surface extending therebetween. A cutting surface may be supported on the lower end of the bit body. There may be a locking assembly on the body for releasably locking the bit axially and rotationally to the tubular. A longitudinal bore may extend from the upper end into the body and the body may include a fluid port extending from the bore to open on the cutting surface and a lateral fluid port extending from the bore opening on the side outer surface positionable adjacent the drill shoe cutter when the bit is locked to the tubular.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: April 21, 2009
    Assignee: Tesco Corporation
    Inventors: John Hughes, Tommy M. Warren
  • Patent number: 7516802
    Abstract: The present invention relates to methods and apparatus for making in situ thermal property determinations utilizing a heat source employed in wellbore stabilization procedures, well drilling, or well perforating, for example. In particular, using a heat source, such as a laser driller, to enable formation temperature measurements. Based on these measurements, thermal properties of the formation may be inferred.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: April 14, 2009
    Assignee: Halliburton Energy Services, Inc.
    Inventor: Harry D. Smith, Jr.
  • Publication number: 20090090508
    Abstract: An installation system for installing a liner in a well includes drilling while simultaneously running the liner. A string of drill pipe with a bottom hole assembly including a drill bit on a lower end is lowered into the liner while the liner is suspended at the rig floor. The bottom hole assembly engages a lower sub of the liner for torque transmission. A running tool secured to the drill pipe engages the upper sub such that the running tool supports the weight of the liner and transmits torque. The drill pipe and liner are rotated to drill deeper into the welbore. The liner hanger can be set to engage the casing, then released and reset at a different point.
    Type: Application
    Filed: September 25, 2008
    Publication date: April 9, 2009
    Applicant: Tesco Corporation (US)
    Inventor: Michael Brouse
  • Patent number: 7513310
    Abstract: An arrangement and a method to control and regulate the bottom hole pressure in a well during subsea drilling at deep waters: The method involves adjustment of a liquid/air interface level in a drilling riser. The arrangement comprises a drilling riser with an outlet at a depth below the water surface. The outlet is connected to a subsea pumping system with a flow return conduit back to a drilling vessel. The intention of the system is to transport the drilling fluid and the formation particles to the surface on the drilling unit prior to setting structural pipe on the seabed and when drilling at least one hole section after the first surface structural casing have been set. The apparatus is used in order to drill all surface hole sections with the riser installed in order to avoid “pump & dump” procedures and to recover all mud and chemicals.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: April 7, 2009
    Assignee: Ocean Riser Systems AS
    Inventor: Borre Fossli