Abstract: A continuous microwave particulate treatment system for treating fluid from a wellbore. The system uses a material handling controller, a vibrating sieve device or filtering device to separate particulate from drilling fluid, a cuttings discharge collection device for continuously moving the slurry to a cuttings processing station, a treatment system controller controlling the continuous cuttings processing station that uses a microwave generator creating microwaves that heat the slurry and a plurality of non-deforming microwave heatable polishing and grinding media in a vibrating trough. The system continuously creates water vapor with oil droplets and cleaned cuttings, and a vapor recovery system is used for removing the oil droplets from the water vapor having a vapor recovery system controller in communication with the material handling and treatment system controllers.

Abstract: A system for conditioning drilling fluid includes a conditioning device having a first conduit configured to receive the drilling fluid, a flow restriction disposed adjacent the first conduit, the flow restriction comprising a fluid inlet and a fluid outlet, an impact plate disposed downstream of the flow restriction, a first chamber disposed between the flow restriction and the impact plate, and a second chamber disposed downstream of the impact plate, wherein the first chamber is fluidly connected to the second chamber. A method for conditioning drilling fluid using a conditioning device, includes pumping a drilling fluid through a flow restriction, accelerating the drilling fluid into a mixing chamber, subjecting the drilling fluid to elongational shearing, decelerating the drilling fluid against an impact plate, subjecting the drilling fluid to impact shearing, and emptying drilling fluid from the mixing chamber.

Abstract: A method and apparatus for removing metallic material from a circulating well fluid stream provides a treatment vessel that is divided into first and second sections. Each of the sections includes a magnetic field that can be in the form of one or more magnets. In one embodiment, multiple magnets are provided in each of the sections. Manifolds attach to an influent and to an effluent of the treatment vessel. Each manifold enables selective transfer of fluid to either of the selected sections. Similarly, discharge of circulating fluid can be from either of the sections via a discharge manifold. The treatment vessel enables continuous treatment by valving fluid flow so that only one section need be used at a time in order that the other section could be serviced for removing collected metallic material from the magnetic field or from the magnets.

Abstract: A method of controlling separation of solid particles from a fluid is described, wherein the separation is carried out by means of a sieve apparatus (10) which includes an endless sieve cloth (1) structured in a manner allowing it to rotate around at least two spaced-apart turning rollers (14), wherein the method comprises: arranging at least two sieve cloth sheets (1?) in series in the direction of movement of the sieve cloth (1), wherein at least two of the at least two sieve cloth sheets (1?) have dissimilar filtering characteristics; controlling the endless sieve cloth (1) by rotating the turning rollers (14) in such a manner that a desirable amount of solid particles and fluid is supplied to at least one of, or is distributed between two or more of, the at least two sieve cloth sheets having desirable filtering characteristics. A sieve cloth for use in the method is also described.

Abstract: A tank cleaning system for use at a drilling location, including a first cuttings storage vessel comprising an inlet and an outlet, at least one tank cleaning machine configured to clean a tank, a disposal vessel, and a module including a pump configured to facilitate the transfer of fluids from a clean water vessel to the at least one tank cleaning machine, and a fluid connection configured to facilitate the transfer of fluids from the outlet of the first cuttings storage vessel to the disposal vessel.

Abstract: In one aspect, embodiments disclosed herein relate to modular drilling system, the system comprising a first module comprising a first work surface; and a second module comprising a second work surface; wherein the first module is disposed above the second module. In another aspect, embodiments disclosed herein relate to a modular drilling system, the system comprising a first module; and a second module; wherein at least one of the first and second modules comprises oilfield process equipment disposed on the module around a center point.

Abstract: This invention relates to a sieve cloth and a method of connecting the sieve cloth to a sieve apparatus of a type having an endless sieve cloth supported by a support belt which, in operation, is structured in a manner allowing it to rotate around at least two spaced-apart turning rollers. The method includes the steps of providing at least one sieve cloth sheet having an upper side, a lower side, two side portions and a first end portion and a second end portion extending between the side portions; bringing at least a portion of the sieve cloth sheet into engagement with a portion of the support belt; positioning the sieve cloth sheet against the support belt by moving the support belt around the turning rollers; bringing at least two adjoining end portions into engagement with each other until the at least one sieve cloth sheet forms an endless sieve cloth. A method of controlling the separation of solid particles from a fluid is also described.

Abstract: Dry earthen material from an oil/gas well drilling rig is injected into an elongated vessel with a number of rings of nozzles that are arranged in conjunction with a number of water and/or chemical spray nozzles and a baffling system to knock the air/gas out of the cuttings and vent it. A relatively thick muddy waste is produced which may be easily disposed of.

Abstract: A system for processing returned drilling fluid including a flow line configured to provide a return flow of drilling fluids and at least one vibratory separator having at least one screen, wherein the vibratory separator is fluidly connected to the flow low and is configured to receive at least a partial flow of fluids and separate the flow of fluids into a primarily fluid phase and a primarily solids phase. The system further includes a dual-trough configured to receive the primarily solid phase from the at least one vibratory separator and a slurry tank configured to receive the solids phase from the trough. Additionally, a method of processing a return drilling fluid including dividing the return drilling fluid into a primarily fluids phase and a primarily solids phase with a primary separatory operation.

Abstract: The invention relates to the completion and enhancement of oil and gas wells. The invention provides for a downhole tool which: enters vertical or horizontal wells located adjacent to the oil and gas bearing formation, parts the casing and extends outward forming micro-boreholes necessary to remove residual oil and gas which remain in place. After the initial fluid production has been harvested, the invention can be employed on new or old wells and can operate in all conditions which wells encounter during the standard drilling process. The process of micro-holes can replace the process known as “fracking”. Fracking is being employed; however the process is being reviewed due to safety of human life. The invention employs special alloys and procedures to form the extended reach micro-boreholes.

Abstract: A cuttings transfer system including a separator configured to separate cuttings from a slurry and a transfer line configured to receive the cuttings from the separator. The system further including a valve in fluid communication with the transfer line and the separator, wherein the valve is configured to control a flow of the cuttings from the separator to the transfer line, and an air transfer device coupled to the transfer line that is configured to supply a flow of air through the transfer line.

Abstract: A combined cuttings stream inlet and air stream outlet apparatus, for placement within the inspection hatch of a conventional drill cuttings box, is disclosed. The combined cuttings stream inlet and air stream outlet apparatus has a central cuttings stream inlet conduit, disposed within a larger air stream outlet conduit. The air stream outlet conduit is sized to closely engage the diameter of the inspection hatch when inserted into the hatch opening. The annulus between the two conduits forms a flow area for air to exit the cuttings box. In use, the combined apparatus is easily inserted into the hatch opening of the cuttings box, preferably with a gasket between the apparatus and the hatch opening, and is held in place by the cuttings/air stream. When the cuttings box is full, the apparatus is simply pulled out and inserted into an empty cuttings box.

Abstract: A method and apparatus for recovering oil from oil-containing sorbents, such as drill cuttings obtained from drilling with an oil-based mud. The method includes peptizing the substrate with an acid reagent and direct thermal desorption with combustion effluent gases at high temperature under turbulent mixing conditions. Another method disclosed includes upgrading the oil in the substrate to improve one or more of the properties of the recovered oil relative to the oil in the substrate, such as, lower aromatics content, lower sulfur content, lower functional group content, higher saturates, higher viscosity, higher viscosity index, and any combination thereof. The apparatus provides for efficient recovery of oil from the substrate with a short residence time, high throughput, low residual oil content in the treated solids and/or high percentage of oil recovery. The apparatus may be transported to a remote location for on-site treatment of drill cuttings or other oil-containing solids.

Abstract: This invention relates to an ecologically and environmentally friendly mud-gas containment system. Specifically, this invention relates to a mobile device that is capable of receiving waste gas and, in emergency situations, a volume of a mud-gas mixture from a drilling operation. The waste gas is communicated to a removable flare stack through a vent line. The mud-gas is received at a containment vessel. The impact of the mud-gas within the containment vessel separates the mud-gas into mud and waste gas. The mud is collected for recycling and/or environmentally sensitive disposal. The waste gas from the vessel is communicated to the flare stack. Separate removal ports and conduits are used to remove any residual mud or mud-gas from the vent line and/or containment vessel. Excess mud or mud-gas is communicated to an overflow catch tank for removal. The entire assembly is mounted on a mobile skid sized for highway transportation.

Abstract: Set-delayed cement compositions and methods of using set-delayed cement compositions in subterranean formations. Embodiments include a method of drilling a wellbore in a subterranean formation comprising: circulating a drilling fluid comprising a set-delayed cement composition in the wellbore while drilling the wellbore, wherein the set-delayed cement composition comprises: pumice, hydrated lime, a set retarder, and water. A method of displacing a fluid in a wellbore comprising: introducing a spacer fluid comprising a set-delayed cement composition into a wellbore such that the spacer fluid displaces one or more prior fluids from the wellbore, and wherein the set-delayed cement composition comprises: pumice, hydrated lime, a set retarder, and water.

Abstract: A traveling cuttings distributor (TCD) system that is capable of horizontal and vertical positioning for use in vacuuming, auguring or pumping drill cuttings from a drill rig shaker screen trough, drying/minimizing the cuttings and depositing by gravity cuttings while under vacuum into individual cuttings boxes as it moves from one cuttings box to the next or to a bulk system, a cuttings injection system or other cuttings processing system, the system including a vacuum tank having a filter system therein and a large silencer or exhaust system separated by a blower system capable of producing a high vacuum on an opening in the vacuum tank for engaging an opening in a cuttings box or other cuttings processing equipment. The TCD system is capable of being operated without the need for skilled service personnel, while further improving drilling performance, providing reduced environmentally friendly waste material and volumes, recovers expensive drilling mud, thus, reducing the cost of cuttings waste disposal.

Abstract: A system for offshore disposal of drill cuttings including a cleaning system for treating contaminated drill cuttings into drill cuttings and contaminants; a transport system for moving the drill cuttings; a slurrification system for making a slurry of the treated drill cuttings; and a cuttings re-injection system for injecting the slurry into a well.

Abstract: Systems and methods for analysis of drilling cuttings are described. Complex permittivity is measured of rock cutting samples obtained during drilling operations. The origin of the cuttings is known by flow rate analysis in the drilling system. Various means can be used for rock cutting dielectric measurement. For example, the dielectric measurement can be made by matching the unknown permittivity of the medium to be analyzed to the permittivity of known liquid mixtures by successive saturation and looking for a “zero-contrast” measurement.

Abstract: A drilling system including a drill string (12) which extends into a borehole (10), and a well closure system which contains fluid in the annular space (16) in the borehole around the drill string, the well closure system having a side bore whereby controlled flow of fluid out of the annular space in the borehole around the drill string is permitted, the side bore being connected to fluid return line (28) which extends from the side bore to a fluid reservoir (34), there being provided in the fluid return line a valve (30a) which is operable to restrict flow of fluid along the fluid return line to variable extent, and a flow meter (32) operable to measure the rate of flow of fluid along the fluid return line, the flow meter being located between the valve and the side bore, wherein a filter (40) is provided between the flow meter and the side bore, the filter including a plurality of apertures which have a smaller cross-sectional area than the smallest fluid flow lines in the flow meter.

Abstract: A system and method for solid-liquid separation and analysis of drilling fluids is described. The method includes heating a retort body to a pre-determined temperature, with an inner wall of the retort body at least partially defines a chamber within the retort body. A sample drilling fluid may be automatically injected into the inner chamber, and a film of the sample drilling fluid may be generated on the inner wall of the retort body. The film may be separated into a solid portion and a vapor. The method may further include collecting vapor using a vent that provides fluid communication with the inner chamber, and condensing the vapor into a fluid portion of the film. The volume of the fluid portion may them be automatically measured.

Abstract: The present disclosure is generally directed to systems that are used for reclaiming components of wellbore cuttings material. In one illustrative embodiment, a system is disclosed that includes, among other things, a dryer that is adapted to receive a drill cuttings mixture that includes drilling fluid and cuttings material, the dryer being further adapted to treat the drill cuttings mixture by drying the cuttings material below a preselected moisture content level. The system also includes a moisture sensor that is adapted to sense a moisture content of the cuttings material after it is dried by the dryer, and a cuttings reinjection system that is adapted to reinject the dried cuttings material into a well bore. Additionally, the system includes a conveyor system that is adapted to convey the dried cuttings material to the cuttings reinjection system, wherein the conveyor system includes, among other things, a positive pressure pneumatic conveying apparatus.

Abstract: A mobile drilling waste management system including a trailer having at least one centrifuge and a solids catch tank receiving solids separated from drilling fluid by one or more of the centrifuges. And a method of reclaiming drilling fluid including pumping drilling fluid contaminated with solids onto a trailer, separating the contaminant solids from the drilling fluid with at least one centrifuge located on the trailer, directing the contaminant solids to a solids catch tank located on the trailer, and pumping the drilling fluid off of the trailer.

Abstract: A method and device for recovering drilling fluid used in connection with the provision of a subsea well, in which the drilling fluid is circulated from a vessel on a sea surface via a drill string and out through a drill bit into an annulus which is defined by a borehole and the drill string. The device includes a filtering device which is connected, in respect of fluid, to an annulus and which is arranged to contain drill cuttings and drilling fluid. A fluid line extends from a portion of the filtering device to the vessel, the fluid line being arranged to carry drilling fluid which has been separated from the drill cuttings back to the vessel.

Abstract: Techniques for controlling drilling fluid cleaning apparatus that reclaim lost circulation material from spent drilling fluid are disclosed. In one embodiment, a system includes a tank, a density separation device, and a fluid density control system. The tank holds spent drilling fluid containing drilling fluid, lost circulation material, coarse solids and fine solids. The density separation device is coupled to an outlet of the tank. The density separation device provides an overflow stream and an underflow stream. The overflow stream contains less dense material than the underflow stream. The fluid density control system is configured to adjust the density of the spent drilling fluid provided to the density separation device by recirculating a portion of the underflow stream into the tank.

Abstract: The present invention provides a vibratory screening apparatus (1) for use in removing solids from a liquid feed, and a basket (4) therefore. The apparatus comprises a static outer housing (2), and a floating basket vibratable by a vibrator device (10). The basket mounts a stack (7) of screen assemblies (8) provided with respective flow directing trays (9) for receiving filtrates from the screen assemblies. A flow distributor (15) divides the feed into at least first and a second feed streams and directs them onto respective screen assemblies, and receives from the flow directing trays, filtrates from respective screen assemblies.

Abstract: A method of maintaining a desired temperature at a location in a well can include adjusting fluid circulation parameters, thereby reducing a difference between an actual temperature at the location and the desired temperature. A well system can include at least one sensor, an output of the sensor being used for determining a temperature at a location in a well, and a hydraulics model which determines a desired change in fluid circulation through the well, in response to the temperature at the location being different from a desired temperature at the location. Another method of maintaining a desired temperature at a location in a well can include adjusting a density, solids content and/or flow rate of a fluid circulated through the well, thereby urging a temperature at the location toward the desired temperature.

Abstract: A method for finding dust generated when air drilling and mixing this dust with liquid. The apparatus comprises a mixing chamber in fluid communication with a liquid tank. A plurality of inlet ports extend into the mixing chamber from the fluid tank. As dust passes through the mixing chamber dust binds with the liquid from the fluid tank.

Abstract: A system for slurrifying drill cuttings including a cuttings dryer, a pump, and a transfer line fluidly connecting the cuttings dryer and the pump, the transfer line having a fluid inlet for receiving a fluid. Furthermore, the system for slurrifying drill cuttings including a storage vessel fluidly connected to the pump for storing a slurry. Additionally, a method for slurrifying drill cuttings including drying drill cuttings in a cuttings drying to produce dry cuttings and combining a fluid with the dry cuttings to produce a slurry. Furthermore, the method includes mixing the slurry and the dry cuttings in a mixing pump and transferring the slurry to a storage vessel.

Abstract: A water/slurry containment device for core drilling can contain and allow water/slurry to be extracted while the coring is occurring rather than allowing a puddle to form with more extensive cleanup required afterward. The device contains the water/slurry mix so that none escapes the confines of the device, so that water can be used in the core drilling. Water is essential to the life of the diamond coated bit and it keeps dust and noise to a minimum. The device includes a base plate with a collector ring that can rest on a surface to be core drilled. A notch can be cut in the collector ring and/or base plate to allow water and slurry to be removed from the device while core drilling.

Abstract: Cutting wash apparatus includes a wash tank (11) having side walls (15) converging to an inclined lower floor (16) and containing an air agitated wash solution including a surfactant. A cyclone separator (27) receives an oil-based mud and cutting-containing slurry through inlet (30), passing mud to an outlet (31) and a cuttings-rich component to the wash tank (11). A skimmer (13) removes wash overflow and a mud and slurry fines raft floated by the agitation, and passes this to a separator (18). Separated wash liquid is aerated and returned by pump (19) to injection points (28, 29) to recycle wash and provide the agitation. An auger (23) operates in a casing (21) opening into the tank (11) and extending upward of the wash tank and having an upper end discharge outlet (38). Additional aeration and agitation air is injected through air injection bars (45).

Abstract: A system for continuously feeding drill cuttings extracted from a cutting source into a liquid. The system has an open bottomed vacuum hood, means for positioning the open bottom of the vacuum hood in a liquid, means for creating a vacuum in the vacuum hood, a conduit for transporting the drill cuttings from the cutting source to the open bottomed vacuum hood, from which vacuum hood the drill cuttings fall, under the influence of gravity, through the open bottom of the vacuum hood and are thereby deposited into said liquid. Embodiments include means for removing and recovering residual drilling fluids extracted with the drill cuttings, reducing the size of the drill cuttings so they may be injected into a porous earth formation, relieving choke points and blockages.

Abstract: A method for using a vessel assembly including two or more vessels in multiple drilling unit operations, the method including using a vessel in the container assembly for cuttings storage, and operating at least one vessel in the container system in at least two of a slurrification system, a drilling fluid recycling system, and a tank cleaning system.

Abstract: A subterranean debris catcher takes in debris laden fluid at a lower end. The inlet flow is induced with an eductor whose discharge goes around the housing to the lower end inlet for the debris. The eductor suction induces flow into the lower end of the housing as well. Incoming debris goes up an annular space around the collection receptacle and turns to pass through a bladed wheel that imparts a spin to the flowing stream. The flow direction reverses from up before the wheel to down through a tube after the wheel. The solids are flung to the tube periphery and the fluid reverses direction to go back up to a screen before reaching the eductor suction connection. The debris swirls down an open bottom tube and is collected in a housing surrounding the down tube.

Abstract: A method and apparatus is provided for removing fluids, particularly entrained and/or adherent fluids, from drill cuttings created during the well drilling process. An apron assembly collects drill cuttings and deposits such cuttings on a central rotor having multiple distinct chambers. A first chamber is loaded with drill cuttings. The central rotor thereafter cycles to a second position wherein a pressure seal is formed around the loaded first chamber. An air knife or similar device is used to blast compressed gas at the cuttings in the sealed chamber and force the cuttings against a screen. Solid components of the cuttings remain in the sealed chamber, while liquid components pass through the screen and are collected using an auger assembly. Following such separation, the rotor is cycled again, allowing dried cuttings to empty from the first chamber. The process is repeated for each chamber of the rotor.

Abstract: A vacuum assisted drill cuttings dryer and handling apparatus has a vacuum tank and an associated vacuum pump and motor configured for use with a high speed centrifugal dryer. Cuttings are drawn from the shaker of a drilling rig into the centrifugal dryer by means of a vacuum created in the centrifugal dryer by the vacuum tank and an associated vacuum pump and motor. The dryer is provided with sealable exit doors that may be opened and closed in sequence to allow removal of the cuttings even as cuttings are drawn in to the centrifugal dryer. A fluids collection chamber in communication with vacuum lines between the vacuum tank and centrifugal dryer collects fluids drawn from the centrifugal dryer.

Abstract: A vacuum assisted drill cuttings dryer and handling apparatus has a vacuum tank and an associated vacuum pump and motor configured for use with a high speed centrifugal dryer. Cuttings are drawn from the shaker of a drilling rig into the centrifugal dryer by means of a vacuum created in the centrifugal dryer by the vacuum tank and an associated vacuum pump and motor. The dryer is provided with sealable exit doors that may be opened and closed in sequence to allow removal of the cuttings even as cuttings are drawn in to the centrifugal dryer. A fluids collection chamber in communication with vacuum lines between the vacuum tank and centrifugal dryer collects fluids drawn from the centrifugal dryer.

Abstract: A system for recycling a drilling fluid that includes a first cuttings storage vessel, a second cuttings storage vessel, and a module fluidly connected to the first and second cuttings storage vessels, the module having a valve configured to fluidly connect the first and second cuttings storage vessels. The module further includes a filter system configured to fluidly connect to at least the second cuttings storage vessel, and at least one pump to facilitate the flow of a fluid between the first and second cuttings storage vessels.

Abstract: An apparatus and method for separating solids from a solids laden drilling mud (14), the method comprising the steps of introducing solids laden drilling mud to a first side of a screen (13), the drilling mud passing through the screen (13) and screened drilling mud located the other side of the screen (13) characterized in that an oscillating tray (18) is located in the drilling mud and spaced from the screen, the oscillating tray imparting motion to the drilling mud to facilitate screening of said solids laden drilling mud in the screen (13).

Abstract: A system and method for excavating a formation according to which at least one vessel that is selectively pressurized from a first pressure to second pressure to inject a suspension of liquid and a plurality of impactors into a formation to remove at least a portion of the formation.

Abstract: This application relates to an apparatus and method for cleaning drill cuttings recovered from a wellbore. Specifically, the apparatus includes an effective system for handling and washing drill cuttings at a well site to remove hydrocarbon contaminants. The system successively washes hydrocarbon contaminated drill cuttings in organic solvent and water to remove and recover the hydrocarbon contaminates, and produce cleaned drill cuttings that may enable disposal of clean drill cuttings without further treatment.

Abstract: A system for separating hydrocarbons from a solid source, the system including a mixer configured to produce a slurry including the solid source and a liquid, and a first separator in fluid communication with the mixer, the first separator configured to separate hydrocarbons from the slurry. Additionally, a second separator include communication with the first separator, the second separator configured to receive the slurry from the first separator and separate additional hydrocarbons from the slurry, and a separation vessel including a hydrocarbon remover in fluid communication with the first and second separators, the separation vessel configured to receive the separated hydrocarbons and remove residual liquid from the hydrocarbons.

Abstract: A method for fluid remediation and removing particulates from an aqueous stream is described herein. The method can use a separation component and a clarifier component. A slurry can flow to a scalping shaker which can separate the slurry, forming a first effluent. The first effluent can flow from the scalping shaker to a first section and can be agitated. The first effluent can be pumped to a mud cleaner and cleaned, forming a second effluent. The second effluent can flow into a second section and can be agitated. The second effluent can be pumped to a desilter and can be desilted, forming a third effluent. The third effluent can flow to a third section. The third effluent can be pumped to a second tank of the clarifier component. The third effluent can be decelerated within the second tank, forming a clean effluent.

Abstract: A fluid remediation system for removing particulates from an aqueous stream having a separation component and a clarifier component is described herein. The separation component can include a frame, a scalping shaker for receiving a primary slurry and forming a first effluent, a mud cleaner for receiving the first effluent and forming a second effluent, a desilter for receiving the second effluent and forming a third effluent, a tank for containing the effluents, agitators in the tank, and pumps for pumping the effluents. The clarifier component can include a second frame and a second tank for receiving the third effluent from the separation component, which forms a sludge and a clean effluent. The system can include a controller for controlling the system.

Abstract: This invention relates to a system and process for recovering and recycling valuable target recycle materials such lost circulation material and weighting agents from drilling fluid used in hydrocarbon drilling operations. The system and process includes use of a binary fluid that is separate from the drilling fluid and has a designed density that allows separation of the valuable target recycle materials from drill cuttings. The solids are separated from the drilling fluid in a primary separation step and then mixed with the binary fluid in a density separation or enhanced mass separation device. The binary fluid density allows the separation device to distinguish the target recycle material from drilling solids and recycles the target material to the drilling operations for re-use in drilling fluid. The binary fluid is recovered and refreshed to maintain a generally continuous process of targeted recycling.

Abstract: A system and method for separating solids from return fluids in well drill-out, flow back, well-test, and other production operations. Solids are collected in a filter comprising a perforate inner tube inside a solid outer tube with an annulus therebetween. The fluid stream from the well enters the filter through the inner tube so that the solids are captured inside and the filtrate flows out through the annulus. The filtrate is passed though a flow back line to a flow back tank. As needed, the solids are removed from the inner tube into a debris tube without interrupting the fluid flow through the filter. Chokes are included for equalizing the pressure along the flow path as the debris is moved from the filter to the debris tube and from the debris tube into to a debris pit so that dramatic changes in pressure are avoided.

Abstract: In an embodiment, a method of operating at least one pressure vessel to inject a particulate slurry into a high-pressure line, comprises a first operating cycle comprising: isolating the at least one pressure vessel from the high-pressure line; introducing particulate solids into the pressure vessel through a particulate solids inlet aperture; a second operating cycle comprising: providing high-pressure flow into the pressure vessel; and providing a high-pressure slurry flow from the pressure vessel into the high-pressure line. The method further comprises operating the at least one pressure vessel in the second operating cycle to create a heterogeneous flow of slurry into the high-pressure line.

Abstract: A method and apparatus is provided for removing fluids, particularly entrained and/or adherent fluids, from drill cuttings created during the well drilling process. An apron assembly collects drill cuttings and deposits such cuttings on a central rotor having multiple distinct chambers. A first chamber is loaded with drill cuttings. The central rotor thereafter cycles to a second position wherein a pressure seal is formed around the loaded first chamber. An air knife or similar device is used to blast compressed gas at the cuttings in the sealed chamber and force the cuttings against a screen. Solid components of the cuttings remain in the sealed chamber, while liquid components pass through the screen and are collected using an auger assembly. Following such separation, the rotor is cycled again, allowing dried cuttings to empty from the first chamber. The process is repeated for each chamber of the rotor.

Abstract: A combined cuttings stream inlet and air stream outlet apparatus, for placement within the inspection hatch of a conventional drill cuttings box, is disclosed. The combined cuttings stream inlet and air stream outlet apparatus has a central cuttings stream inlet conduit, disposed within a larger air stream outlet conduit. The air stream outlet conduit is sized to closely engage the diameter of the inspection hatch when inserted into the hatch opening. The annulus between the two conduits forms a flow area for air to exit the cuttings box. In use, the combined apparatus is easily inserted into the hatch opening of the cuttings box, preferably with a gasket between the apparatus and the hatch opening, and is held in place by the cuttings/air stream. When the cuttings box is full, the apparatus is simply pulled out and inserted into an empty cuttings box.

Abstract: Techniques for controlling drilling fluid cleaning apparatus that reclaim lost circulation material from spent drilling fluid are disclosed. In one embodiment, a system includes a tank, a density separation device, and a fluid density control system. The tank holds spent drilling fluid containing drilling fluid, lost circulation material, coarse solids and fine solids. The density separation device is coupled to an outlet of the tank. The density separation device provides an overflow stream and an underflow stream. The overflow stream contains less dense material than the underflow stream. The fluid density control system is configured to adjust the density of the spent drilling fluid provided to the density separation device by recirculating a portion of the underflow stream into the tank.

Abstract: A system for recycling a drilling fluid that includes a first cuttings storage vessel, a second cuttings storage vessel, and a module fluidly connected to the first and second cuttings storage vessels, the module having a valve configured to fluidly connect the first and second cuttings storage vessels. The module further includes a filter system configured to fluidly connect to at least the second cuttings storage vessel, and at least one pump to facilitate the flow of a fluid between the first and second cuttings storage vessels. Also, a module for use at a drilling location that includes a valve for directing drilling fluid between at least a first cuttings storage vessel disposed outside the module and a second cuttings storage vessel disposed outside the module. The module further includes a filter system for filtering the drilling fluid and at least one pump for facilitating the flow of the fluid between at least the first and second cuttings storage vessels.