Abstract: A method for manufacturing an electroacoustic transducer diaphragm of a multilayered structure which includes a first diaphragm layer made from a synthetic resin material and molded into a predetermined shape through injection molding, and a second diaphragm layer laminated in close contact with the first diaphragm layer and made from a material differing from that of the first diaphragm layer, the method includes inserting the second diaphragm layer into a mold for injection molding, and forming the first diaphragm layer integrally with the second diaphragm layer by injection foam-molding within the injection mold.

Abstract: There is provided an acoustic diaphragm which includes a diaphragm base material composed of a paper article comprised of fine mica flakes, pulp fibers, and polyvinyl alcohol fibers and formed to be a multi-cellular structure; and a sheet material combined with the paper article or the diaphragm base material.

Abstract: A speaker diaphragm includes a substrate and a surface material. The surface material is arranged on one side of the substrate, and includes a woven fabric of a polyethylene naphthalate fiber.

Abstract: An acoustic material includes at least a kind of synthetic staple fiber and a kind of low melting point fiber having a melting point lower than that of the at least one kind of synthetic staple fiber. Method for making the acoustic material includes the following steps: a) blending the synthetic staple fiber with the low melting point fiber together; b) cross lapping the mixed fibers to a predetermined thickness; c) drying the fibers to bond the fibers together.

Abstract: A production method for an electroacoustic transducer diaphragm includes producing an adhered sheet by adhering a sheet member on a surface of a wooden sheet having a thickness of from 0.01 mm to 3 mm, and the sheet member being made of a material different from the wooden sheet, immersing the adhered sheet into one of a solution including 0.01-1 wt % of a penetrating agent and a solution including 0.01-1 wt % of penetrating agent and 0.01-20 wt % of a wetting agent, and molding the adhered sheet obtained by the immersing step so that the immersed adhered sheet has a predetermined shape of the electroacoustic transducer diaphragm.

Abstract: A speaker diaphragm is configured by a compound mixed with resin and bamboo fiber. The diaphragm satisfying the advantage of the bamboo fiber of high sound quality and a large degree of freedom in the setting of the characteristic value of the diaphragm and the advantage of the diaphragm made of a resin with improved humidity resistance reliability and strength, excellent external appearance, and enhanced productivity and dimension stability is obtained.

Abstract: A loudspeaker diaphragm having light weight and an excellent balance between a rigidity and an internal loss, and a simple and inexpensive method for manufacturing such a diaphragm are provided. The loudspeaker diaphragm includes a base layer having a woven fabric of a polyethylene naphthalate fiber impregnated with a thermosetting resin, and optionally a thermoplastic resin layer and/or a thermoplastic elastomer layer. The polyethylene naphthalate fiber is preferably an untwisted fiber. A fiber/resin weight ratio in the base layer is preferably in the range of 60/40 to 80/20. Preferably, the thermoplastic resin layer has a finely foamed structure and an average diameter of a cell in the finely foamed structure is 10 to 60 ?m.

Abstract: The present invention provides a dome-shaped diaphragm fabricated based on a film base of polyethylene terephthalate resin film. The diaphragm includes a first vibrating part of a dome shape or a flat shape, and a second vibrating part of an annular shape. The second vibrating part includes a peripheral portion of the film base provided around a central portion of the film base. The first vibrating part includes the central portion of the film base, a thermosensitive adhesive resin film, provided on the central portion, and a fiber sheet made of a woven fabric using carbon fiber or an embossed nonwoven fabric. The fiber sheet is layered over the central portion with the thermosensitive adhesive resin film interposed therebetween.

Abstract: In a process for producing a loudspeaker diaphragm, pulp is deposited on a paper-making mold in the presence of vortex stream of water having pulp dispersed therein in a paper-making bath. Pulp is deposited on the paper-making mold while at least the water having pulp dispersed therein is rotated by the vortex stream in the paper-making bath. Consequently, variation of pulp fiber orientation is suppressed, and a loudspeaker diaphragm with high reproducibility and stable quality is produced with a high productivity.

Abstract: Wholly aromatic polyamide fibers cut to a length of 0.5 to 5 mm are dispersedly contained in an injection-moldable thermoplastic resin, and the resin is molded by ultrahigh-speed thin-wall injection molding so as to produce a loudspeaker diaphragm in which the wholly aromatic polyamide fibers are dispersed in a direction perpendicular to the resin flow direction, whereby the loudspeaker diaphragm is improved in internal loss.

Abstract: An acoustic diaphragm includes a diaphragm formed of a uniform material and a first standing wave suppression member provided on a surface of the diaphragm along a first direction of passing through a center of the diaphragm.

Abstract: On one surface of a piece of wooden sheet, a cloth or paper is adhered to make an adhered sheet. An approximately V-shaped notch is provided on the adhered sheet, the adhered sheet is wetted to be softened, and a lubricant which acts to keep water is impregnated thereinto. Edge portions of the notch are overlapped, and the adhered sheet is tentatively molded in an approximately horn shape by a first hot press molding. The adhered sheet is then dried, impregnated with thermosetting resin, and half-dried. The adhered sheet is subject to a second hot press molding. A moisture-proof agent is applied on the adhered sheet, a center hole for a voice coil and periphery are removed to make a speaker diaphragm having a predetermined dimension and shape.

Abstract: A diaphragm for a loudspeaker contains resin, aramid fibers, and an organic silicon compound binding the resin with the aramid fibers. By this structure, high elasticity and high internal loss as characteristics of the aramid fibers are maintained; flexibility in the setting of properties of the diaphragm is thus increased. Accordingly, a diaphragm securing humidity resistance reliability and strength, and having a superior appearance can be provided.

Abstract: In a process for producing a loudspeaker diaphragm, pulp is deposited on a paper-making mold in the presence of vortex stream of water having pulp dispersed therein in a paper-making bath. Pulp is deposited on the paper-making mold while at least the water having pulp dispersed therein is rotated by the vortex stream in the paper-making bath. Consequently, variation of pulp fiber orientation is suppressed, and a loudspeaker diaphragm with high reproducibility and stable quality is produced with a high productivity.

Abstract: A speaker diaphragm includes a base material impregnated with a thermosetting resin composition. The base material includes a first surface material, a core material, and a second surface material in the stated order; the first surface material and the second surface material are each formed of a woven fabric or a non-woven fabric; and the core material is formed of a woven fabric or a non-woven fabric each including hollow fine particles.

Abstract: In a diaphragm for a loud-speaker of the present invention, an increase in tensile strength is averagely attained as a whole, and the over all diaphragm is uniformly colored without showing any lattice pattern. The diaphragm includes a woven fabric comprising yarns made from a blend of a plurality of fibers wherein at least one of the plurality of fibers is PBO (poly(p-phenylene benzobisoxazole)) fiber.

Abstract: A speaker diaphragm according to an embodiment of the present invention includes a substrate and a surface material. The surface material is arranged on one side of the substrate, and includes a woven fabric of a polyethylene naphthalate fiber.

Abstract: A method of producing an acoustic diaphragm includes forming a workpiece having a shape of the acoustic diaphragm by using a natural material which can be carbonized by burning, impregnating a solution including phenol resin into the workpiece, heating the workpiece to bring the phenol resin into a high polymer state, burning the workpiece in a substantially anoxic atmosphere to carbonize the natural material after the heating step, and applying or impregnating the workpiece with a coating material of a solution including phenol resin after the burning step.

Abstract: A loudspeaker diaphragm manufacturing apparatus of the present invention comprises; a paper tank, a pulp dispersion reservoir tank connected to the paper tank, a stirring means provided in the paper tank, a water inlet unit connected to the paper tank, a drain unit disposed under the paper tank, and a paper mold disposed at the bottom of the paper tank or in the drain unit, wherein a sectional area of the drain unit is larger than the plane area of the paper mold. The drain unit may be further provided with a water flow control plate in a draining direction of the paper mold. According to the manufacturing apparatus and the manufacturing method of the present invention, diaphragms with very uniform internal composition and diaphragms with intentionally varied internal composition in accordance with required sound characteristics can be mass-produced with good reproducibility.

Abstract: A loudspeaker drive unit comprising a resonant acoustic radiator, an exciter on the radiator to apply bending wave energy to the radiator to cause it to resonate, a support for the loudspeaker drive unit, and means resiliently coupling the exciter to the support.

Abstract: A frame of an electroacoustic transducer is made from a mixture of a thermoplastic resin and long fibers dispersed in the resin. The long fibers serve as reinforcing fibers. The long fibers have an average length sufficient to achieve a spring back effect. The spring back effect creases a foam structure. The electroacoustic transducer frame includes single-layer portions and three-layer portions. The single-layer portion is made of a non-foam layer. The three-layer portion is made of a pair of non-foam layers and a foam layer sandwiched by the non-foam layers. The electroacoustic transducer frame is lightweight, and has high internal loss, high rigidity and improved environmental resistance.

Abstract: A speaker edge is molded of a rubber material with 0.1 wt % to 10 wt % short fibers added to the rubber material which ranges from 1.0 mm to 10 mm in length and are resistant to softening by heat, in which the short fibers are oriented to the radial direction of the edge.

Abstract: There is provided an electrically conductive damper device for a speaker in which local bending is reduced and break-downs of material of the damper and metallic wires incorporated in the damper are prevented, by additionally providing one or more sheets of damper fabric as a reinforcing damper 142 and by bonding it to a main damper 141 by way of various kinds of resin, in order to reinforce a neck portion of the electrically conductive damper. Further, properties of the damper can be adjusted by varying an outer diameter of the reinforcing damper 142, or by selecting the resin to be employed as an adhesive.

Abstract: A structure of an acoustic diaphragm adapted to be used in a planar diaphragm speaker is provided. The structure includes a bottom carbon fiber layer and a top carbon fiber disposed on the bottom carbon fiber layer, wherein the fibers of the top carbon fiber layer and the fibers of the bottom fiber layer are parallel with each other.

Abstract: On one surface of a piece of wooden sheet, a cloth or paper is adhered to make an adhered sheet. An approximately V-shaped notch is provided on the adhered sheet, the adhered sheet is wetted to be softened, and a lubricant which acts to keep water is impregnated thereinto. Edge portions of the notch are overlapped, and the adhered sheet is tentatively molded in an approximately horn shape by a first hot press molding. The adhered sheet is then dried, impregnated with thermosetting resin, and half-dried. The adhered sheet is subject to a second hot press molding. A moisture-proof agent is applied on the adhered sheet, a center hole for a voice coil and periphery are removed to make a speaker diaphragm having a predetermined dimension and shape.

Abstract: A loudspeaker diaphragm having light weight and an excellent balance between a rigidity and an internal loss, and a simple and inexpensive method for manufacturing such a diaphragm are provided. A loudspeaker diaphragm according to the present invention includes a base layer having a woven fabric of a polyethylene naphthalate fiber impregnated with a thermosetting resin, and optionally a thermoplastic resin layer and/or a thermoplastic elastomer layer. The polyethylene naphthalate fiber is preferably an untwisted fiber. A fiber/resin ratio in the base layer is preferably in the range of 60/40 to 80/20. Preferably, the thermoplastic resin layer has a finely foamed structure and an average diameter of a cell in the finely foamed structure is 10 to 60 &mgr;m.

Abstract: A molded foam resin, surface of which can be designed easily at low cost, a process for forming a molded foam resin, and a speaker diaphragm made of molded foam resin are provided, in which a molded foam resin is formed by injection molding of foaming agent-containing resin and has a foamed zone having a three layer-structure consisting of a foamed layer inside and a non-foamed layer outside and a non-foamed zone having a single layer-structure consisting of a non-foamed layer.

Abstract: A speaker diaphragm is formed from a material combining a fiber-type material and a ceramic-type-coating agent including metal alkoxide, metal hydroxide, and a colloidal or fine-particulate inorganic substance. The combining process for the ceramic-type-coating agent is performed before or after the fiber-type material is formed into a shape of the diaphragm.

Abstract: A panel-shaped loudspeaker includes a panel (1) and an exciter coupled to the panel. The panel is provided with two parallel extending thin walls (1a, 1b) which are interconnected by a structure of thin strip-shaped partitions (1c) situated between the walls. The longitudinal axes of all partitions extend parallel to each other and give the panel an anisotropic bending stiffness. The material of the walls and the partitions of the panel has an internal damping which is at least 2.5% of the critical damping of the relevant material, used in the panel.

Abstract: The present invention provides a cardable fiber blend which forms a moldable fiber batt, the blend comprising fibers having a modulus of 550 g/denier or more with fibers of a thermoplastic polymer wherein the high modulus polymer fibers are all uncrimped fibers or a mixture of crimped and uncrimped fibers. The moldable batt is useful in making speaker cones.

Abstract: A loudspeaker in which the input resistance is improved and the effect of humidity on the playback frequency response is suppressed, and a method for the preparation of the loudspeaker. A sheet-like product, containing glass particles with a particle size of 8 nm to 300 nm and polyamide resin, and prepared by application of a paper-making technique, is used as the diaphragm. The content of the glass particles in the compound material is 5 weight % to 70 weight %. In preparing the diaphragm, a phase of an aqueous solution containing diamine and water glass is contacted with a phase of an organic solution containing a dicarboxylic acid halide to generate a compound material containing glass particles and the polyamide resin. The compound material so prepared is formed into a sheet by a paper-making technique. In the process of the preparation by the paper-making technique, the compound material mixed with other fibrous material may also be used as a starting material.

Abstract: A frame of an electroacoustic transducer is made from a mixture of a thermoplastic resin and long fibers dispersed in the resin. The long fibers serve as reinforcing fibers. The long fibers have an average length sufficient to achieve a spring back effect. The spring back effect creases a foam structure. The electroacoustic transducer frame includes single-layer portions and three-layer portions. The single-layer portion is made of a non-foam layer. The three-layer portion is made of a pair of non-foam layers and a foam layer sandwiched by the non-foam layers. The electroacoustic transducer frame is lightweight, and has high internal loss, high rigidity and improved environmental resistance.

Abstract: A speaker cone assembly comprises a felted paper-type cone fabricated of a composite material and a molded surround. The composite cone material contains natural fibers and synthetic fibers, where the synthetic fibers are able to chemically bond to material of the surround, thereby forming an improved bond during the molding procedure by which the surround is formed and attached to the cone. The method of preparing the composite cone material includes formulating and refining the natural fibers, preferably before adding the synthetic fibers.

Abstract: The speaker member of the present invention comprises (a) a vibrating plate part comprising a base material, a part of the base material being impregnated with a thermosetting resin; and (b) an edge part containing the same base material as that of the vibrating plate. Such a speaker member is obtained by a method comprising the steps of: forming a base material; impregnating a portion of the base material with a thermosetting resin wherein the portion is to be a vibrating plate part; and curing said impregnated thermosetting resin so as to form the vibrating plate part, and simultaneously forming an edge part.

Abstract: A molded foam resin, surface of which can be designed easily at low cost, a process for forming a molded foam resin, and a speaker diaphragm made of molded foam resin are provided, in which a molded foam resin is formed by injection molding of foaming agent-containing resin and has a foamed zone having a three layer-structure consisting of a foamed layer inside and a non-foamed layer outside and a non-foamed zone having a single layer-structure consisting of a non-foamed layer.

Abstract: The loudspeaker comprises a cone (2) and a beading (4) attached to the cone (2). The beading (4) is composed of a sprayable plastic layer which is soft in its solid state. The manufacture of the loudspeaker is facilitated by a process in which an open negative mold (16) is used in which the cone (2) is arranged and immobilized. Following this, the plastic is sprayed into the open negative mold (16) and the beading (4) is formed as a soft plastic layer which attaches itself to the cone (2).

Abstract: The present invention provides a cardable fiber blend which forms a moldable fiber batt, the blend comprising fibers having a modulus of 550 g/denier or more with fibers of a thermoplastic polymer wherein the high modulus polymer fibers are all uncrimped fibers or a mixture of crimped and uncrimped fibers. The moldable batt is useful in making speaker cones.

Abstract: The invention herein of a standard-sized Vibrating Diaphragm speaker structure, primarily includes a stand with an enlarged opening in the front and a magnetic element in the rear, a cylinder inside a magnetic element, a spring panel sticking with a cylinder, and a Vibrating Diaphragm located on the enlarged opening of the stand. The inner face of Vibrating Diaphragm sticks with cylinder. The improved structure of the invention is characterized as that the surface of Vibrating Diaphragm is free of end fixture and it sticks with a foam washer, which is located at the lower portion of Vibrating Diaphragm and is stuck with an enlarged opening of a stand. Thus, the effective vibration area for a Vibrating Diaphragm is maximized and the output of sound magnitude for a speaker is enhanced. A foam washer substitutes the function of flexible movement for an end fixture of the invention of prior art to achieve normal sound output of a speaker.

Abstract: A loudspeaker component is made of a resin composition containing, as a main constituent, a syndiotactic polyolefin or syndiotactic polystyrene having an Mw/Mn value of no more than 4 or less. The loudspeaker component may be a diaphragm, voice coil bobbin, center cap, frame and/or a cabinet of a loudspeaker.

Abstract: A composite loudspeaker diaphragm is disclosed having first and second substantially flat carbon fiber skins, and a honeycomb core sandwiched between the first and second carbon skins. In a preferred form, each carbon fiber skin comprises a sheet formed of primarily unidirectional carbon filaments bound together by an epoxy resin. In the preferred embodiment, the honeycomb core is formed of nomex, and is glued with epoxy to the first and second carbon skins, and then heated. The sandwich diaphragm is manufactured so that the direction of the carbon fibers of the cross plies of each outer skin are out of phase relative to each other, preferably in the range of approximately ninety degrees. The improved diaphragm is used in an flat-panel loudspeaker system having improved performance at higher frequencies.

Abstract: A diaphragm for speakers comprises a self-support, shaped body including a tightly woven synthetic polymer fiber cloth substrate which has, at least a diaphragm portion and edge portion shaped integrally with and extending from the diaphragm portion. The diaphragm portion of the cloth substrate had a polymer resin at least partially impregnated therein and the edge portion has a relatively flexible polymer material at least partially impregnated therein so that the edge portion is lower in stiffness than the diaphragm portion. The diaphragm-edge integral molding is fabricated by applying the respective types of polymers to the diaphragm and edge portions of the cloth substrate and subjecting the applied substrate to hot pressing in a mold capable of forming the integral molding. When applied as dynamic speakers, the integral molding exhibits a broad frequency band, low distortion rates and high sound quality.

Abstract: A method for manufacturing a speaker diaphragm comprising the steps of forming a plurality of virtual concentric circles between central point of a circle having a predetermined size and a circumference thereof; dividing said each concentric circle with a predetermined angle, forming divided points on the circumference of each concentric circle and arranging a plurality of yarns from a point on the circumference of said circle to another point thereof to come in tangential contact with said divided points, thereby forming a omnidirectional pseudo-textile fabric; thermosetting said pseudo-textile fabric; and removing a gap formed on said pseudo-textile fabric using a resin, a film or a sheet.

Abstract: This invention provides an acoustic vibrational material containing various fibers as the reinforcement material and having the epoxy resin as the matrix resin, wherein the epoxy resin is modified by a polybutadiene base elastomer containing not less than 90 mole percent of 1,2-linked units. The epoxy resin modified with the above polybutadiene elastomer exhibits a maximum value of loss coefficient at the temperature region near the room temperature. Thus compatibility between large internal loss and high elastic modulus is achieved.

Abstract: A diaphragm for a speaker which is adapted, to vibrate, the improvement wherein the preformed diaphragm is treated with a solution containing a polymer which readily dries at about room temperature to leave the polymer adhered to the diaphragm.

Abstract: Water-proofed natural pulp or organic synthetic fibers are with polyester-type fibers having a low melting point, and subjected to a paper fabrication process. The fabricated product is dried with hot air at a temperature higher than the melting point of the polyester-type fibers, thereby melt-bonding only intersections of the fibers without completely fusing the polyester-type fibers. The pressure of the hot air contributes to the formation of a predetermined shape. Thus, a water-proof diaphragm for a loudspeaker, having a large thickness, a low density, a high internal loss and a high stiffness, is obtained. By incorporating the thus formed diaphragm, a high-performance loudspeaker having a low distortion and a broad reproducing range is obtained.

Abstract: A damper for a loud speaker is produced by molding a substrate into a desired shape in which a fabric or knitted cloth composed of core-sheath type conjugate fibers composed of filaments having a core-sheath type structure is used as the substrate. A resin used for forming a core material in the core-sheath type structure functions as a matrix of the substrate. A sheath material having a lower melting point than that of the core material functions as an excipient, and is fused by a heat treatment and then solidified during the molding process, so as to bond together the intersections of fibers constituting the substrate and to cover the surface of the fibers. Thus, only a simple substrate production process is required and a damper for a loud speaker having excellent moldability, water-proofness, and durability is obtained.

Abstract: Water-proofed natural pulp or organic synthetic fibers are with polyester-type fibers having a low melting point, and subjected to a paper fabrication process. The fabricated product is dried with hot air at a temperature higher than the melting point of the polyester-type fibers, thereby melt-bonding only intersections of the fibers without completely fusing the polyester-type fibers. The pressure of the hot air contributes to the formation of a predetermined shape. Thus, a water-proof diaphragm for a loudspeaker, having a large thickness, a low density, a high internal loss and a high stiffness, is obtained. By incorporating the thus formed diaphragm, a high-performance loudspeaker having a low distortion and a broad reproducing range is obtained.

Abstract: A loudspeaker diaphragm is provided as an injection molded material including 50 to 80 weight % of a matrix resin of polyolefins and 20 to 50 weight % of flaky mica having an average aspect ratio of more than 10 and including at least 3 weight % or more of pearl mica. The matrix resin of polyolefins includes respective flakes of the flaky mica orientated in parallel to thereby improve the acoustic characteristics and concurrently the design appearance of the diaphragm. The design appearance of the diaphragm can have bright colors and a pearly luster.

Abstract: A loudspeaker vibrating diaphragm with has a foam layer and two un-foamed skin layers formed on both sides of the foam layer. The average foaming magnification including the foam layer and two un-foamed skin layers is 1.1-3.0. The average foaming magnification is the ratio of the thickness of the resin after foaming (which equals the sum of the thicknesses of the foamed layer and the two un-foamed layers) to the thickness of the resin before foaming. The foam layer contains foaming bubble cells which are formed with their longer axes arranged in the thickness direction of the diaphragm. The thickness of each un-foamed skin layer is 0.05-0.20 mm.

Abstract: A diaphragm for speakers comprises a self-support, shaped body including a tightly woven synthetic polymer fiber cloth substrate which has at least a diaphragm portion and edge portion shaped integrally with and extending from the diaphragm portion. The diaphragm portion of the cloth substrate had a polymer resin at least partially impregnated therein and the edge portion has a relatively flexible polymer material at least partially impregnated therein so that the edge portion is lower in stiffness than the diaphragm portion. The diaphragm-edge integral molding is fabricated by applying the respective types of polymers to the diaphragm and edge portions of the cloth substrate and subjecting the applied substrate to hot pressing in a mold capable of forming the integral molding. When applied as dynamic speakers, the integral molding exhibits a broad frequency band, low distortion rates and high sound quality.