Abstract: A cotton cleaner for cleaning cotton harvested by a cotton stripper comprises grid bars, a saw drum, and a buffer ring. The saw drum is positioned in proximity to the grid bars and rotatable about an axis of rotation of the saw drum for saw teeth of the saw drum to remove cotton from harvested cotton plant material that passes between the saw drum and the grid bars. The buffer ring is supported by and disposed around the saw drum such that an outer diameter of the buffer ring is greater than an outer diameter of the saw teeth for contact of a grid bar of the grid bars with the buffer ring upon deflection of that grid bar toward the saw drum.

Abstract: An adjustable material-conveying duct and a flow area adjustment device are described. The duct may include two wall sections, the second wall section having two mounting connections, oriented at an angle with respect to one another. When the second wall section is mounted to the first wall section via a first mounting connection, the wall sections form a first angle in a flow channel of the duct. When the second wall section is mounted to the first wall section via a second mounting connection, the wall sections form a second, different angle in the flow channel. A flow sensor, controller and automatic adjustment device may also be utilized to control the orientation of the wall sections.

Abstract: A module feeder system is disclosed. The module feeder system comprises a module feeder which has an unload bed, a feeder bed, a first side wall and a second side wall. A cutting device is attached to the feeder bed. At least one hydraulic cylinder is positioned on each of the first and second side walls. Each hydraulic cylinder is configured to project in a direction away from the sidewalls and over the feeder bed. A method used to unwrap a cotton module is also disclosed.

Abstract: A system for removing a plastic wrap from a cylindrical module includes a conveyor transporting the cylindrical module toward a disperser with the cylindrical axis of the module parallel to the direction of conveyor movement. The direction of the wrap around the module is determined and the cover is removed during rotation of the module, either by unwrapping the plastic or by slitting the plastic and then rotating the module. In one embodiment, the equipment used to handle a cylindrical module is moved out of the path of movement of a conventional rectangular module so an installation can handle both rectangular and wrapped cylindrical modules.

Abstract: A reclaimer cylinder for use in reclaiming cotton seeds containing spinnable lint from partially ginned cotton seeds utilizes channel saws mounted axially on a cylindrical body with axially closely spaced teeth that virtually eliminate the variation in likelihood the teeth will fail to grasp the fibers present on such cotton seeds. Triangular grid bars facilitate removal of fully ginned seeds that are not entrained in fibers of other seeds.

Abstract: In one embodiment, a system for removing a plastic wrap from a cylindrical module includes a conveyor transporting the cylindrical module toward a disperser with the cylindrical axis of the module parallel to the direction of conveyor movement. In another embodiment, the disperser is a travelling head disperser thereby providing relative movement between the modules and the disperser. The direction of the wrap around the module is determined and the cover is removed during rotation of the module, either by unwrapping the plastic or by slitting the plastic and then rotating the module. The equipment used to handle a cylindrical module is moved out of the path of movement of a conventional rectangular module so an installation can handle both rectangular and wrapped cylindrical modules.

Abstract: A module feeder system is disclosed. The module feeder system comprises a module feeder which has an unload bed, a feeder bed, a first side wall and a second side wall. A cutting device is attached to the feeder bed. At least one hydraulic cylinder is positioned on each of the first and second side walls. Each hydraulic cylinder is configured to project in a direction away from the sidewalls and over the feeder bed. A method used to unwrap a cotton module is also disclosed.

Abstract: A system for removing plastic wrapping from round cotton modules includes a gantry having a stationary base located in front of a disperser. A separate conveyor between the gantry and the disperser receives unwrapped round cotton modules from the gantry. Because the gantry is stationary while the disperser digests an upstream module, a gap is created between the upstream module and the module being unwrapped. This gap is closed up when the most recently unwrapped module is placed on the separate conveyor which is driven at a high rate of speed to abut, nor nearly abut, the modules.

Abstract: In one embodiment, a system for removing a plastic wrap from a cylindrical module includes a conveyor transporting the cylindrical module toward a disperser with the cylindrical axis of the module parallel to the direction of conveyor movement. In another embodiment, the disperser is a travelling head disperser thereby providing relative movement between the modules and the disperser. The direction of the wrap around the module is determined and the cover is removed during rotation of the module, either by unwrapping the plastic or by slitting the plastic and then rotating the module. The equipment used to handle a cylindrical module is moved out of the path of movement of a conventional rectangular module so an installation can handle both rectangular and wrapped cylindrical modules.

Abstract: A conveyor delivers a series of cylindrical wrapped fibrous modules to a station where the module is lifted off the conveyor and an operation conducted on the module. One operation is to find a tail, or unattached segment, of the cover. Another operation is to remove the cover, by slitting and then unwinding it. The cover is delivered to a storage area and the contents of the module are delivered into a hopper, or in some embodiments, into a disperser. In some embodiments, a grabber moves the slit cover from adjacent a slitting position to a storage area and includes a guide wheel for moving a conveyor up and down in response to the configuration of the round module. In one embodiments, the plastic cover is removed manually by workers guiding the plastic wrap as it is unrolled by the unrolling device.

Abstract: A conveyor delivers a series of cylindrical wrapped fibrous modules to a station where the module is lifted off the conveyor and an operation conducted on the module. One operation is to find a tail, or unattached segment, of the cover. Another operation is to remove the cover, by slitting and then unwinding it. The cover is delivered to a storage area and the contents of the module are delivered into a hopper, or in some embodiments, into a disperser. In some embodiments, a grabber moves the slit cover from adjacent a slitting position to a storage area and includes a guide wheel for moving a conveyor up and down in response to the configuration of the round module. In one embodiments, the plastic cover is removed manually by workers guiding the plastic wrap as it is unrolled by the unrolling device.

Abstract: A seed cotton dryer comprises an array of electromagnetic wave energy generators in a cotton gin and a cotton picker/stripper. An appropriate amount of energy is used to evaporate a considerable amount of moisture in the seed cotton without producing enough energy to pop the cotton seeds. Seed cotton dried by wave energy is much easier to separate the cotton seeds and lint from leaves, stems and other plant parts. The seed cotton is preferably transported through the dryer in a conduit having flat sides which reflects the wave energy more efficiently than through a round conduit. Provisions are made to prevent arcing in the transport conduit when extraneous metal pieces are inadvertently mixed with the seed cotton. In some embodiments, heated air from a diesel engine is used to dry crops as they are being harvested.

Abstract: An apparatus for processing a fibrous material batt like lint cotton to increase the moisture content of the material and to compress the batt of humidified fibers to increase the batt density. A stream of warm humid air is passed through the moving batt of fiber that is constrained between a rotatable hollow cylinder and a stationary perforated screen. The air passing through the batt of figure removes debris from the batt and carries the debris to an associated plenum. The batt is doffed off the rotatable cylinder by a roller that serves to both doff and compress the batt. A roller doffs the fiber batt from the rotatable cylinder and doffs and compresses the batt against a compression roller.

Abstract: A combination module feeder and cleaner for feeding and cleaning modules of seed cotton for ginning that includes a casing having two vertical columns of a plurality of cylinders that rotate about a respective axis, each of the cylinders having spikes disposed along the perimeter thereof to receive the modules of seed cotton. The modules of seed cotton enter the casing, the two rows of spiked cylinders cooperate to break apart the modules, and spiked cylinders adjacent grids wipe the seed cotton along spaced slots to remove trash and other objects from the seed cotton.

Abstract: Disclosed are methods and apparatus for stripping petals from cotton balls. In one embodiment, the cotton stripper includes an impacter for at least partially opening the cotton balls, a first cleaning mechanism to discard petals removed by the impacter, and a cotton separator for removing the remaining petals from the cotton balls. In one embodiment, the cotton separator includes a first large roller, which receives and traps the at least partially opened cotton balls from the first cleaning mechanism. The at least partially opened cotton balls rotate with the first large roller toward a first net. Petals on the cotton balls are stripped off by the first net. Petals removed by the first net fall toward the bottom of the cotton separator. A first small roller then removes the first stripped cotton balls from the first large roller. Processed cotton balls are then stored in an output area.

Abstract: A rigid cage cotton gin includes a feeder that delivers seed cotton locks to be ginned. A doffing cylinder at the discharge of the feeder casts seed cotton locks into a bonnet housing, with air inlet vents in the bonnet housing deflecting the seed cotton locks onto a revolving rigid cage having a series of sifting bars that are fixedly mounted thereto. The sifting bars are spaced-apart to define a series of slots. The rigid cage is rotated for seed cotton locks to be drawn to the slots between the sifting bars, and the fibers will be drawn through the slots by air currents flowing through the slots. A fiber-engaging cylinder is mounted within the rigid cage, with the outer surface of the fiber-engaging cylinder abutting the interior surfaces of the sifting bars. The sifting bars are contoured to restrain the cotton seed from moving closer than a predetermined distance from the surface of the fiber-engaging cylinder to control the minimum fiber length removed.

Abstract: A multiple slot jet cleaner for removing the small particles of foreign matter that remains with cotton lint after separating the cotton from the seeds and larger foreign matter. The multiple slot jet cleaner uses a series of slots in the wall of a curved conduit used for transporting air having a mixture of cotton and trash. Additional air enters the conduit through the first slot at one of the curves and a portion of the trash exits out the slot due to the turbulence created by the entering air and the effect of the curved conduit. After the slot, some or all of the additional air is removed from the conduit through a discharge opening and then conveyed to a fan where it is delivered to other slots for injection into the conduit to repeat the process for the first slot. In this manner, the operator of the jet cleaner can obtain the benefits of the increased injection of air without the problems associated with handling that air in equipment downstream of the jet cleaner.

Abstract: A tube density separator and method for use in a cotton gin to separate cotton from a pneumatically conveyed mixture of cotton and foreign materials has a generally vertical tube for receiving the mixture and separating out the foreign material from the cotton. The bottom of the tube is larger than the outlet of the pipe transporting the mixture so the velocity of the flow will be reduced and turbulence created. This action causes the heavier foreign matter to separate from and drop out of the cotton/foreign matter mixture. One or more dispersal rods are placed inside the tube to interact with the flow of material up the tube. The dispersal rods further break apart the clumps and wads of cotton and foreign matter to facilitate the separation action. The separated out foreign matter is collected at the inlet area of the tube. A supply of air, which can be skimmed from the air flow up the tube, conveys away the foreign matter from the tube.