Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a power-operated face gear clutch actuator for generating and applying a clutch engagement force on the clutch assembly.

Abstract: A transfer case includes a two-speed range unit, a friction clutch, an actuation mechanism and a control system. The actuation mechanism includes an electric motor, a geartrain driven by the motor, a range actuator assembly and a mode actuator assembly. The range actuator assembly includes a driveshaft driven by the geartrain, a cam driven by the driveshaft and a shift fork having a follower retained in a groove formed in the cam and a fork engaging a shift collar associated with the range unit. The mode actuator assembly has a face cam with spiral cam surfaces and a control gear with radially-moveable rollers engaging the cam surfaces. The control gear is rotatively driven by the geartrain. The face cam is axially moveable for controlling engagement of the friction clutch. An anti-rotation mechanism limits rotation of the face cam in response to continued rotation of the control gear.

Abstract: A drive assembly for the driveline of a motor vehicle with an axle which can be driven when required. The drive assembly includes a drive and a multi-plate coupling. The drive comprises a drive housing with a sleeve-shaped projection in which a drive input shaft is rotatably supported. The multi-plate coupling which is rotatably supported in a coupling housing connected to the drive housing comprises a coupling input part for introducing torque and a coupling output part connected to the drive input shaft in a rotationally fast way. The multi-plate coupling is arranged coaxially on the outside relative to the sleeve-shaped projection and partially axially covers the latter.

Abstract: A torque coupling having an actuation system operable to control actuation of a transfer clutch in coordination with actuation of a pump clutch. The transfer clutch is disposed between a pair of rotary members to transfer drive torque therebetween. The pump clutch is operable for selectively coupling a fluid pump to the first rotary member when lubricant is required to cool the transfer clutch.

Abstract: A disconnect (128) is provided for use between an engine (126) and differential (130). The differential disconnect (128) provides for a lock out of the disconnect (128) so as to prevent self energizing. The differential may also include a bottom-out feature to limit the amount of torque that may be transferred through the disconnect. In addition, the disconnect (128) may include a design to contain axial forces on the input shaft (14).

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a power-operated face gear clutch actuator for generating and applying a clutch engagement force on the clutch assembly.

Abstract: The torque transmission apparatus is simple, small and light and has a clutch unit to receive thrust and transmit torque between rotary members, a differential screw mechanism to convert rotational force into the thrust applied to the clutch unit, and an electric motor to produce the rotational force. The differential screw mechanism has a driving screw and driven screws. The driving screw is rotatably and axially movably supported on a rotary drive shaft of the electric motor. The driven screws mesh with the driving screw and are rotatably and axially immovably supported. The meshing driving screw and driven screws are rotated to axially move the driving screw and apply engaging force to the clutch unit.

Abstract: A clutch mechanism of the present power device comprises a fixed gear member, a moving gear member engaged with the fixed gear member when moving to a clutch connecting position, an armature for moving the moving gear member to the clutch connecting position when rotated relatively to the moving gear member, an electromagnetic coil unit for applying a brake resistance to the armature, and a clutch holding surface for abutting against the moving gear member when the electromagnetic coil unit is turned off in the clutch connecting state and for holding the moving gear member at a brake-clutch connecting position. The abutment of the moving gear member against the clutch holding surface is released by rotating the moving gear member relatively to the armature in a state in which the electromagnetic coil unit is operated.

Abstract: In an electromagnetic clutch apparatus for forming a magnetic path in a circulating shape by an electromagnet at a pilot clutch alternately arranged with a main outer plate and a main inner plate and capable of controlling to transmit a torque between a clutch housing and a cam plate by being engaged in an axial direction and at a surrounding of a nonmagnetic portion continuously formed in the axial direction of a middle portion in a diameter direction of the pilot clutch to carry out an engaging, the nonmagnetic portion is formed by through holes in a circular arc shape having bridge portions for maintaining a shape in a diameter direction of the pilot clutch therebetween in a peripheral direction, and the bridge portion is divided in the diameter direction of the pilot clutch and a nonmagnetic member is interposed between divisions thereof.

Abstract: The present invention allows for the pack clearance of a clutch pack to be adjusted during the manufacturing process to the proper amount, even if there are variations in friction disc thickness and steel disc thickness. The present invention is an electromagnetic clutch having an adjustable pack clearance arrangement, comprising an output shaft, a pressure plate, and a clutch pack actuated by the pressure plate. The pressure plate and the clutch pack are splined to the output shaft. There is also a clutch housing splined to the clutch pack, which also receives force from the clutch pack when the pressure plate is applied. The pressure plate defines a pack clearance for the clutch pack, and the pack clearance is adjustable by a pack clearance adjusting arrangement.

Abstract: A flanged coupling member is provided with a shaft portion to which a drive force is input, and a flange portion formed in one end of the shaft portion. The flanged coupling member is coupled to a front housing member with a bolt in which a shaft portion thereof is coaxially arranged in a front housing member and a flange portion contacts an outer surface in an axial direction of a bottom portion of the front housing member. The flange portion is provided with a tubular engagement portion that extends in an axial direction from an outer peripheral edge thereof. The engagement portion is arranged on an outer circumference of the front housing member on the basis of the fastening, and the engagement portion and the front housing member are engaged via a spline. The flanged coupling member is fastened to the front housing member at the shaft portion.

Abstract: An actuating device (18) or a clutch (16) of a motor vehicle (2) comprising one electric motor (34), one gearing (36, 40, 42, 44) which converts rotational motion of the electric motor (34) into a translatory motion and one accumulator (52). The converter gearing comprises one recirculating ball spindle (44). The accumulator (52) is at least partly situated within the recirculating ball spindle (44), and at least parts (58, 60) of a displacement sensor (56) are situated within the recirculating ball spindle (44).

Abstract: A four-wheel drive center disconnect electric actuator is provided. The actuator includes a one-way motor that actuates a cam mechanism for causing engagement and disengagement of the center disconnect. The actuator achieves improved reliability and efficiency through a less expensive construction than conventional actuators.

Abstract: A differential gear mechanism, of either the locking Cr limited slip type, including a gear case rotatably disposed within an outer housing and a mechanism to limit rotation of side gears relative to the gear case; this rotation limiting mechanism including a member which is axially moveable between a first position and a second position. The mechanism includes a sensor assembly and a sensor element disposed adjacent the gear case. The axially moveable member includes a sensed portion surrounding an annular surface of the gear case, and disposed between the annular surface and the sensor element, in one embodiment. Movement of the sensed portion corresponding to changes within the mechanism between unlocked and locked conditions results in the sensor assembly transmitting an electrical output. The vehicle control logic can know the condition of the differential mechanism and control certain other parts or functions of the vehicle accordingly.

Abstract: A motor applies torque to a ball and ramp actuator element generating thrust that is transferred thru a bearing from the stationary actuator to the rotating clutch pack elements of a marine transmission.

Abstract: A transfer case (12) for distributing a driving torque of an input shaft (19) between two drivable output shafts (22, 29) is described. The transfer case (12) is realized with two controllable and adjustable frictionally engaged clutches (k_VA, k_HA), which are arranged between the input shaft (19) and the output shafts (22, 29) and whose transfer capabilities can be respectively adjusted via separate actuating devices (10, 11). A driving torque can be distributed between the drivable output torques (22, 29) in dependence upon the set transfer capabilities of the clutches (k_VA, k_HA). One clutch (k_HA) can also be radially enclosed by the other clutch (k_VA).

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit and a torque/force conversion mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements. A torque vectoring drive axle is equipped with a pair of such torque transfer mechanisms.

Abstract: Disclosed is an electromagnetic coupling designed to strengthen the magnetic force exerted from an electromagnetic coil in the direction in which a pilot clutch is operated. In the electromagnetic coupling with the pilot clutch for activating a main clutch wherein clutch plates are thrust with a retaining ring moved by magnetic force produced by an electromagnetic coil in the pilot clutch, the electromagnetic coil in the pilot clutch is surrounded with ferromagnetic material over at least two of its three facial sides other than its magnetic force exerting facial side, namely over at least its rear and outer facial sides and the ferromagnetic material is covered with nonmagnetic material.

Abstract: A driving force-transmitting device 10 has a housing 11 and 12, an inner shaft 18, a main clutch 22, a pilot clutch 24 and a cam mechanism 23 including a first and second cam members 26 and 25. Plural main outer and inner clutch disks 20 and 21 of the main clutch 22 are respectively spline-engaged with the housing 11 and the inner shaft 18. Plural pilot outer and inner clutch disks 32 and 33 of the pilot clutch 24 are respectively spline-engaged with the housing 11 and the first cam member 26 of the cam mechanism 23. The second cam member 25 of the cam mechanism 23 is arranged to constantly contact one of the main inner clutch disks 21 and is not spline-engaged with spline grooves of the inner shaft 18.

Abstract: A torque transmission apparatus includes a clutch housing and a clutch hub, a frictional multi-plate clutch for transmitting torque between the clutch housing and the clutch hub, a pressurizing member for bringing the frictional multi-plate clutch into engagement by producing a thrust, and a motor for generating a relative rotation between members by rotation of member of the pressurizing member. In the torque transmission apparatus, an accommodating recessed portion is provided in an outer wall of the clutch housing, wherein the pressurizing member disposed in the accommodating recessed portion, a penetrating portion which confronts the pressurizing member is provided in the outer wall, and a transmission member interposed between the pressurizing member and a flange portion of the clutch hub for transferring a thrust of the pressurizing member to the clutch hub is disposed in the penetrating portion so as to pass therethrough.

Abstract: A seal structure is disclosed as mounted in a coupling 1, exposed in the vicinity of a stationary member 14, with a dust cover 15 being mounted to a cylindrical member 19 for preventing foreign material from entering a gap between the coupling 1 and the stationary member 14, and a seal member 17 is disposed at a position opposed to the dust cover on the stationary member 14, with a seal portion 123 of the seal 17 being held in sliding contact with the dust cover 15.

Abstract: A transfer case (1) with controllable clutch (5) for a motor vehicle, especially for a motor vehicle with part-time four-wheel drive, for distributing a driving torque coming in via a drive shaft (2) to at least two output shafts (3, 4). Hereby the output shaft (4) can be connected to the drive shaft (2) via the clutch (5), and the clutch (5) can be actuated via an electric motor (9) and a drive converter device (10) that is arranged between the electric motor (9) and the clutch (5) for converting a rotatory motion of the electric motor (9) into a translatory actuating motion for the clutch (5). The electric motor (9) is hereby designed as an induction motor.

Abstract: A torque-transmitting mechanism having a latching apparatus includes a frictional drive connection between two components of a transmission mechanism. The torque-transmitting mechanism is controlled in engagement and disengagement through an apply piston to which an apply component is presented. The latching mechanism will prevent disengagement of the torque-transmitting mechanism even when the apply force is disestablished. The latching mechanism is provided with a controlled release to permit the apply force to be reestablished and thereafter control disengagement of the torque-transmitting mechanism.

Abstract: A device for setting the torque transmitted by a friction clutch (12), having an actuator chain which comprises an electric motor (45), a step-down gear (42) and a mechanism for converting the rotational movement into a displacement of a pressure plate (29) of the clutch (12), so as to enable the torque which is transmitted to be set precisely and rapidly even given high friction. For this purpose, the electric motor (45) and/or step-down gear (42) is/are affected by friction, the conversion mechanism (31, 32, 35, 36, 40) and/or the friction clutch (12) itself is/are affected by elasticity, and, to set the torque (Md) of the friction clutch (12), a position regulator (47) which is operatively connected to the electric motor (45) and a sensor (46; 46?) which determines the position of one of the links of the actuator chain (45, 42, 41, 40, 36, 35, 32, 31, 29) are provided, the sensor being present at a location upstream of a substantial part of the elasticity in the force-flow direction.

Abstract: A torque-to-thrust apparatus includes a one-way mechanism permitting free application of rotation to torque. A friction plate disposed between a portion of a one-way device and a stationary member of the torque-to-thrust apparatus inhibits reverse rotation at a predetermined torque level, which will maintain the thrust member of the torque-to-thrust apparatus in an engaged condition until a predetermined load is applied to the rotary side of the torque-to-thrust apparatus to overcome the friction load.

Abstract: The magnetic attraction force of an electromagnetic coil in an electromagnetic clutch is increased in a limited installation space, thereby improving reliability of operation. The dimensions of a field core housing the electromagnetic coil and a rotor are optimized to increase the magnetic attraction force. The thicknesses of cylindrical portions on the inner-diameter side of the field core and the rotor have larger thicknesses than those of cylindrical portions on its outer-diameter side so that the sectional areas of both cylindrical portions will be equal to each other. Also, a rotation transmission device provided with an electromagnetic clutch is proposed which can avoid deterioration of its sealing property and damage to its bearing and avoid cost increase.

Abstract: A drive power transmission device is disclosed having a drive mechanism for transmitting a drive power between first and second rotary members rotatable relative to each other, by the operation of an electromagnetic type clutch mechanism which brings a friction clutch into connection. A magnetic path generated around an electromagnet of the electromagnetic type clutch mechanism includes a clutch magnetic path in which a magnetic flux passes to reciprocate plural times across th friction clutch, and diamond-like carbon surface treatment is given on a part or all of the friction contact surfaces of the friction clutch to form a hard amorphous carbon film thereon. Thus, the transmission device can be constructed using a smaller number of the outer and inner plates for the electromagnetic type clutch mechanism, so that it can take a small construction with a longer durability life.

Abstract: An electromagnetic clutch 1 is disclosed having a magnetic flux loop 31 formed, in magnetic flux loop forming members 5, 7, 9, 11, 13 involving an electromagnet 5 and an armature 13, by the electromagnet 5 to allow the armature 13 to be operatively shifted to couple and uncouple a clutch 11, and a proximate member, close proximate to the members 5, 7, 9, 11, 13, includes magnetic flux leakage minimizing sections 15, 17, 19, 21, 23, 25 that minimize magnetic fluxes leaked from the armature 13 to the proximate member.

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator for generating and applying a clutch engagement force on the clutch assembly.

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit, a torque/force conversion mechanism, and a force amplification mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is increased by the force amplification mechanism with the resultant clutch engagement force applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements.

Abstract: A clutch having a multiple pole electromagnetic actuator is useful in motor vehicle powertrain components such as transaxles, transfer cases, transmissions, differentials and the like. The electromagnetic actuator includes a stationary coil, a rotating, multiple pole stator and a rotating, multiple pole armature which is linked to the stator. Both the stator and the armature include multiple coils which are electrically connected in pairs. A cam or ball ramp assembly is disposed between the armature and a friction clutch pack. Energization of the stationary coil induces current in the coils of the stator and the respective coils of the armature. The magnetic flux and force generated rotates the armature relative to the stator, thereby actuating the cam or ball ramp assembly, which in turn, compresses the friction clutch pack.

Abstract: An electromagnetic clutch for motor vehicle drive line applications includes a friction clutch pack, a ball ramp actuator and an electromagnetic coil. The ball ramp actuator includes a pair of circular members having opposed pairs of arcuate recesses receiving load transferring members and a torsion spring which provides a restoring force to return the circular members to their center, disengaged positions. Improved clutch control, particularly during disengagment, is achieved by this ball ramp actuator configuration.

Abstract: A drive system control method and a drive power transmission control system for a four-wheel drive vehicle are provided for enabling the vehicle to operate selectively in an ordinary mode and an anti-vibration mode. In the ordinary mode, the connection force of a coupling device which is provided between front and rear wheel torque transmission axles is kept relatively high, and the front and rear wheel torque transmission axles are brought to connect prime drive wheels with secondary drive wheels, so that four-wheel drive traveling of the vehicle can be realized. The operation mode of the vehicle is switched from the ordinary mode to the anti-vibration mode where the secondary drive wheels slip when the vehicle begins to start in the ordinary mode. In the anti-vibration mode, the connection force of the coupling device is relatively weakened to substantially separate the front and rear wheel torque transmission axles from each other.

Abstract: A friction clutch has a plurality of iron inner clutch plates and a plurality of iron outer clutch plates. Both the clutch plates have sliding surfaces which are friction-engaged each other. A thin carbon film in a diamond form, which functions as a solid lubricant, is formed on each of the sliding surfaces of the outer clutch plates by a known method such as the Chemical Vapor Deposition method. A known nitride treatment or quenching and tempering treatment is applied to the sliding surfaces of the inner clutch plates. A coupling device has a pilot clutch mechanism with the friction clutch and an electromagnetic actuator. As a result, the friction clutch is resistant to wear and the coupling device is excellent in durability.

Abstract: A transfer case having an input shaft driven by a powertrain, a first output shaft adapted for connection to a first driveline, a second output shaft adapted for connection to a second driveline, an interaxle differential operably disposed between the input shaft and the first and second output shafts, and a torque transfer mechanism. The torque transfer mechanism includes a friction clutch assembly operably disposed between the first output shaft and the second output shaft, and a clutch actuator assembly for generating and applying a clutch engagement force to the friction clutch assembly. The clutch actuator assembly includes an electric motor, a geared reduction unit, and a clutch apply operator. A control system including vehicle sensors and a controller are provided to control actuation of the electric motor.

Abstract: The invention relates to a controllable viscous coupling for generating a locking effect between two coupling parts rotatable relative to one another around a common longitudinal axis, more particularly for the driveline of a motor vehicle. The viscous coupling comprises a first coupling part, a second coupling part, wherein the first and the second coupling part form a sealed annular chamber. First plates are connected to the first coupling part in a rotationally fast way and second plates are connectable to the second coupling part in a rotationally fast way, as well as controllable connecting means to allow switching between an open position in which the second plates are freely rotatable relative to the second coupling part, and a closed position in which the second plates are connected to the second coupling part in a rotationally fast way.

Abstract: A rotary-to-linear actuator includes two thrust plates. One of the thrust plates has three roller assemblies secured thereto. The roller assemblies are equiangularly spaced and disposed at separate radii. The other thrust plate has three ramps formed thereon in juxtaposed relation to respective ones of the roller assemblies. One of the thrust plates is rotatable relative to the other whereby the action between the roller assemblies and the ramps causes the rotary action of the one thrust plate to induce linear movement in the other thrust plate. The radially spaced roller assemblies and ramps permit substantially 360 degrees of rotation at the rotatable plate during linear movement of the other plate.

Abstract: An axial setting device comprising two plates (24, 29) which are relatively rotatable and coaxially supported relative to one another and between which balls are guided in pairs of ball grooves (34, 39) in the plates (24, 29), with the depth of said pairs of ball grooves (34, 39) being circumferentially variable; of the plates (24, 29), one is axially supported and one is axially displaceable against the elastic returning forces of spring means; at least one of the plates (24, 29) is drivable via a driveline by a driving motor (11). Within the driveline, between the driving motor (11) and the drivable plates (24, 29), there is inserted a switching coupling (83).

Abstract: A power transfer system is provided and equipped with a torque transfer coupling which includes a stage 2 clutch and a clutch actuator. The clutch actuator includes stage 1 and stage 2 ball ramp actuators as well as a stage 1 clutch operably positioned between the ball ramp actuators to operatively engage the stage 2 clutch and vary the frictional engagement thereof.

Abstract: The differential includes a differential casing configured to be rotatably driven by a motor under a driving force. The differential includes a differential mechanism which includes a pair of first and second side-gears for distributing a torque of the differential casing to first and second output shafts. The differential includes a frictional clutch for interconnecting the first and second output shafts. The frictional clutch includes first and second power-transmitting members connected to first and second output shafts respectively and first and second clutch plates. The first and second clutch plates are connected to the first and second power-transmitting members respectively. The differential includes an actuator for operating the frictional clutch. One output shaft of the first and second output shafts is axially displacable by the actuator under an engagement force to engage the frictional clutch.

Abstract: An electromagnetic clutch assembly having a ball ramp operator provides enhanced torque throughput capability. The electromagnetic clutch assembly includes a primary or pilot friction clutch pack and a secondary or main friction clutch pack. A ball ramp operator which is actuated by the primary or pilot friction clutch pack includes a plastic washer or annulus adjacent one of the operator members. The plastic washer provides feedback which enhances the operation of the primary friction clutch pack, augments the compressive force applied to the secondary or main clutch pack and thus increases the torque throughput capability of the electromagnetic clutch assembly.

Abstract: A friction-based clutch actuation system includes a rotatable input shaft, an output shaft, at least one input clutch plate operatively supported by the input shaft, and at least one output clutch plate operatively supported by the output shaft and moveable thereon. The friction-based clutch actuation system also includes at least one electric motor and at least one piezoelectric actuator operatively connected to the at least one electric motor. The friction-based clutch actuation system further includes a controller electrically connected to the at least one electric motor and the at least one piezoelectric actuator to activate said at least one electric motor to move the piezoelectric actuator relative to the at least one output clutch plate and to activate the piezoelectric actuator to apply a force to the at least one output clutch plate to engage the at least one input clutch plate.

Abstract: A differential having a driving member; an input member; first and second rotatable output members; differential gearing operable between the input member and the first and second output members, for transmitting rotation from the input member to the first and second output members and providing for differential rotation of the first and second output members relative to one another; an engaging device operable to establish a driving connection between the driving member and the input member; an inhibiting device operable to inhibit relative rotation between the first and second output members; and an actuating device for causing the operation of the engaging device and the inhibiting device.

Abstract: A friction-based clutch actuation system includes a rotatable input shaft, an output shaft, at least one input clutch plate operatively supported by the input shaft, and at least one output clutch plate operatively supported by the output shaft and moveable thereon. The friction-based clutch actuation system also includes at least one electric motor and at least one piezoelectric actuator operatively connected to the at least one electric motor. The friction-based clutch actuation system further includes a controller electrically connected to the at least one electric motor and the at least one piezoelectric actuator to activate said at least one electric motor to move the piezoelectric actuator relative to the at least one output clutch plate and to activate the piezoelectric actuator to apply a force to the at least one output clutch plate to engage the at least one input clutch plate.

Abstract: An electromagnetic clutch is disclosed having a magnetic path forming member with a clutch contact surface which is large in area for magnetic path as well as good in flatness. The electromagnetic clutch is provided to be of the type that a first magnetic member with a large-diameter cylindrical portion made of a magnetic metal and a second magnetic member with a small-diameter cylindrical portion made of a magnetic metal and contained in the large-diameter cylindrical portion are bodily joined to an annular member of a non-magnetic material interposed between the large and small-diameter cylindrical portions to constitute a magnetic path forming member. In the electromagnetic clutch of the type, a friction clutch is arranged between a clutch contact surface formed at the front end surface of the magnetic path forming member and an armature, while an electromagnet is arranged behind the magnetic path forming member for generating magnetic flux between the large and small-diameter cylindrical portions.

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit, a torque/force conversion mechanism, and a force amplification mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is increased by the force amplification mechanism with the resultant clutch engagement force applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements.

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit and a torque/force conversion mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements.

Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator for generating and applying a clutch engagement force on the clutch assembly.

Abstract: A shift assembly for a two-speed transfer case utilizes a single actuator to drive both the speed range selection mechanism and a modulating friction clutch pack which selectively transfers drive torque from a primary output to a secondary output. The shift assembly includes an actuator which rotates a shift rail and cam having an intermediate helical track and a dwell region at each end. A lost motion assembly operating in conjunction with the helical cam selectively engages and disengages the clutch when the cam follower is in one of the two dwell regions. Thus, the shift assembly provides sequential operation from full clutch engagement in a first speed range, clutch disengagement in the first speed range, de-selection of the first speed range, selection, and de-selection of neutral, selection of a second speed range and, up to full engagement of the clutch in the second speed range.

Abstract: A torque transmission apparatus includes a clutch housing and a clutch hub, a frictional multi-plate clutch for transmitting torque between the clutch housing and the clutch hub, a pressurizing member for bringing the frictional multi-plate clutch into engagement by producing a thrust, and a motor for generating a relative rotation between members by rotation of member of the pressurizing member. In the torque transmission apparatus, an accommodating recessed portion is provided in an outer wall of the clutch housing, wherein the pressurizing member disposed in the accommodating recessed portion, a penetrating portion which confronts the pressurizing member is provided in the outer wall, and a transmission member interposed between the pressurizing member and a flange portion of the clutch hub for transferring a thrust of the pressurizing member to the clutch hub is disposed in the penetrating portion so as to pass therethrough.