Nonmetallic Patents (Class 192/84.941)
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Patent number: 11002320Abstract: A compressor includes a housing, a drive shaft rotatably engaged in the housing, a stator attached to the housing, a pulley rotatably attached to the housing and rotatable relative to the housing, a front plate attached to the drive shaft and rotated in concert with the drive shaft, and a lock device includes a lock member attached to the drive shaft and rotated in concert with the drive shaft, and the lock member is secured to the front plate for anchoring and securing the front plate and the lock member and the drive shaft together. The drive shaft includes a non-circular section, and the lock member includes a non-circular bore engaged with the drive shaft for preventing the lock member from being rotated relative to the drive shaft.Type: GrantFiled: January 14, 2019Date of Patent: May 11, 2021Inventor: Henry C. Chu
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Patent number: 10041551Abstract: A driving force transmission apparatus includes: a meshing member that switches two rotating members between a coupled state and an uncoupled state; a piston member with a plurality of locked portions formed along a circumferential direction; an armature that moves the piston member forward and backward between a first position where the armature presses the piston member in an axial direction and a second position where the armature does not press the piston member; a biasing member that biases the piston member in the opposite direction from the pressing direction of the armature; and a locking member that locks the locked portions. The piston member has a mechanism that mitigates a possible shock when the locking member comes into abutting contact with an abutting contact surface of a first locked portion.Type: GrantFiled: May 22, 2015Date of Patent: August 7, 2018Assignee: JTEKT CORPORATIONInventors: Takashi Hosokawa, Yasunari Hasegawa, Nobutsuna Motohashi
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Patent number: 9746045Abstract: Provided are a fastened composite and a method of fastening an adherend, which includes a friction material, to a coating object, comprising; forming on at least a part of a surface of the coating object a coated film with a curable resin-containing paint; and fastening the adherend to the surface of the coating object, by subjecting heating and/or irradiation of an active energy ray to the coated film, while making the adherend closely contact the coated film to press it by a predetermined pressure, to cure the coated film.Type: GrantFiled: July 3, 2013Date of Patent: August 29, 2017Assignee: DENSO CORPORATIONInventors: Kunihiro Kado, Kazunori Mizutori, Yasuo Tabuchi, Shigeyoshi Sakuraba
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Patent number: 9570935Abstract: There are provided a magnetic coupling unit and a magnetic coupling system which are capable of reducing energy loss when operations using magnetic coupling between magnetic devices are performed. The magnetic coupling unit includes: one or more magnetic devices each capable of being magnetically coupled with other magnetic device in other unit; and one or more coupling reinforcing sections each reinforcing the magnetic coupling.Type: GrantFiled: October 26, 2012Date of Patent: February 14, 2017Assignee: SONY CORPORATIONInventor: Takashi Miyamoto
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Patent number: 7591254Abstract: A supercharger control system is installed at the bottom front end of the engine, directly onto the crankshaft. An accessory drive belt around the accessory belt pulley rotates continuously to keep vehicle accessories operating. A second belt around a larger pulley drives the supercharger blower. When the dashboard mounted switch is turned on, electricity from the engine energizes an electromagnet, which compels engagement of the rotating accessory pulley with the supercharger pulley by means of a slide plate. The belt around the supercharger pulley then rotates, operating the supercharger. If the driver does not require extra power and performance delivered by the supercharger, the switch is turned off, stopping the flow of electricity. This shuts down the magnetic field, causing the pulleys to be disengaged and disconnecting the supercharger, while still allowing the crankshaft to operate the accessories.Type: GrantFiled: March 28, 2007Date of Patent: September 22, 2009Inventor: Billy Machner
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Patent number: 7455160Abstract: An electromagnetic clutch comprises: a drive shaft of a compressor in an air conditioner for a vehicle in which a combustible refrigerant or a CO2 refrigerant circulates; a rotor which is rotated about the drive shaft by receiving a motive power from an engine or a motor of the vehicle; and a torque limiter connected to an armature disposed so as to face the rotor through an elastic member, the torque limiter being rotated integrally with the drive shaft, in which the torque limiter includes a transmission cutting-off portion for, when the state of a lock is caused in the drive shaft, perfectly separating the armature side from the drive shaft side, and for, unless the lock state is released, prohibiting the connection between the armature side and the drive shaft side from being recovered.Type: GrantFiled: January 17, 2006Date of Patent: November 25, 2008Assignee: Sanden CorporationInventors: Kiyokazu Yamamoto, Motoaki Yoshida
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Patent number: 7367439Abstract: The electromagnetic clutch comprises a rotor connected to a drive source, an inner hub connected to a device that follows, an outer plate provided on the outside of the inner hub so as to enclose it, an armature coupled to the outer plate and opposing the rotor, an elastic member provided between the inner hub and the outer plate and adhered thereto, and an electromagnetic coil for, when magnetized, attracting the armature together with the outer plate to make them come into contact with the rotor, and when demagnetized, separating the outer plate and the armature from the rotor. Because of the configuration in which the armature and the outer plate are coupled in a heat-transmissible manner, a part of elastic member is formed so that heat is transmitted from at least a part of the armature to the part of the elastic member as if they are one piece.Type: GrantFiled: May 31, 2005Date of Patent: May 6, 2008Assignee: Denso CorporationInventors: Kazuhiko Ohtsuka, Yasuo Tabuchi, Toshihiro Hayashi
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Publication number: 20080067028Abstract: A magnetic clutch 1 having a rotor 2, an armature 3 having a friction surface 31 disposed opposite and engaged by the friction surface 21 of the rotor 2, an electromagnetic coil 4 for attracting the armature 3 to the side of the rotor 2, and a rubber hub 5 for transmitting the rotational power to driven equipment. The rubber hub 5 is composed of an outer hub 51 fixed to the armature 3, an inner hub 52 connected to the driven equipment, and a rubber part 53 disposed between the outer hub 51 and the inner hub 52. On a surface of the armature 3, a corrosion-preventive coated film is formed by electrodeposition-coating. A powder coated film 6 having a function of preventing adhesion between the armature 3 and the rubber part 53 is formed on a surface of the outer hub 51, on a surface of the inner hub 52, and on a rubber seating surface 531 of the rubber part 53.Type: ApplicationFiled: September 18, 2007Publication date: March 20, 2008Applicants: DENSO CORPORATION, NIPPON PAINT CO., LTD.Inventors: Hiroyuki Nagaya, Kazuhiko Otsuka, Fumiaki Kato, Tomoyuki Hirai, Tohru Nakatsuka
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Patent number: 7331438Abstract: To prevent coupling breakage between an elastic body and an outer ring due to friction heat of an armature and a rotor, an solenoid clutch coupling is provided with an elastic body (3) elastically coupling a hub (10) attached to a rotation shaft (6), and an outer ring (20) coupled to an armature (5) solenoidally moved close to and apart from a rotor (4), a sleeve (40) buried in an outer peripheral portion of the elastic body (30), a fit layer (32) constituted by a part of the elastic body (30) in an outer peripheral side of the sleeve (40) and attached to an inner peripheral surface of the outer ring (20), and non-cylindrical surfaces (21a) engaging with the fit layer (32) in a circumferential direction, and axial stoppers (23, 24) to an outer periphery of the elastic body (30) in a sleeve (21) of the outer ring (20).Type: GrantFiled: March 5, 2004Date of Patent: February 19, 2008Assignee: NOK CorporationInventor: Junichiro Yanagi
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Patent number: 7311188Abstract: An electromagnetic clutch for separably coupling a drive source and a rotary shaft has a rotor to be disposed in the outside of the rotary shaft concentrically therewith. The rotor is rotated by a drive source and accommodates an electromagnetic coil. The electromagnetic clutch has an armature plate that is attracted toward the rotor by an electromagnetic force generated by the electromagnetic coil so as to adhere to the rotor. Furthermore, the electromagnetic clutch has a coupler for coupling the armature plate and the rotary shaft to each other. The coupler includes a center part to be coupled to the rotary shaft and an elastically-deformable outer part for coupling the center part to the armature plate, the outer part being extended from the center part and elastically deformed when the armature plate is attracted to the rotor.Type: GrantFiled: August 24, 2004Date of Patent: December 25, 2007Assignee: Sanden CorporationInventors: Motoaki Yoshida, Hirokazu Ichinose, Isamu Shirai, Shigeru Ito, Takao Shimoyama
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Patent number: 7213695Abstract: An electromagnetic clutch 1 has a construction in which an armature 5 and a plate 7 sandwich an elastic member 9 between them. A spring portion 7d is formed in the plate 7 and an elastic member 9a is so disposed as to cover a front side of the spring portion 7d, too. Elastic members 9b, 9c and 9d are disposed in a thin film form on an inner surface of elongated holes 5a of the armature 5 and the innermost and outermost diameter portions 5b and 5c of the armature 5. The distal end of each elastic member 9b, 9c and 9d is extended to the same plane as an end face 5d of the armature 5 on the rear side or to a position somewhat protruding from the end face on the rear side.Type: GrantFiled: February 15, 2005Date of Patent: May 8, 2007Assignee: Denso CorporationInventors: Toshihiro Konishi, Toshihiro Hayashi
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Patent number: 7143885Abstract: An electromagnetically operable friction disk clutch having a electromagnet as well as having a rotor and an armature element to which the electromagnet can apply a magnetic field for interaction of the rotor and armature element, the armature element being arranged on a resting means which moves the armature element along a rotation axis of the rotor by magnetic force through a movement distance to a stop position on the rotor, and returns elastically without any magnetic forces to a position in which the armature element and the rotor can move, with respect to one another, without touching. According to the invention the resetting means comprise not only an elastic component but also a plastic component which at least partially compensates for the increase in the original movement distance resulting from wear by plastic deformation of the resetting means.Type: GrantFiled: November 12, 2004Date of Patent: December 5, 2006Assignee: Linnig Trucktec GmbHInventor: Rainer Krafft
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Patent number: 7090063Abstract: An electromagnetic clutch capable of reducing attracting noise generated when an armature plate is attracted to the friction surface of a rotor, wherein the thickness of the projected part (32) of an elastic member (31) in the state of being compressingly held by an inner plate (26) and the armature plate (12) is increased more than the thickness of the projected part (33) of the elastic member (31) in the state of being compressively held by an outer plate (17) and the armature plate (12), whereby the volume of the projected part (32) of the elastic member (31) can be increased relative to that of the projected part (33).Type: GrantFiled: December 18, 2002Date of Patent: August 15, 2006Assignee: Valeo Thermal Systems Japan CorporationInventors: Yuichi Imai, Kuniaki Shimizu, Takashi Watanabe, Daisuke Asakura
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Publication number: 20060157314Abstract: An electromagnetic clutch comprises: a drive shaft of a compressor in an air conditioner for a vehicle in which a combustible refrigerant or a CO2 refrigerant circulates; a rotor which is rotated about the drive shaft by receiving a motive power from an engine or a motor of the vehicle; and a torque limiter connected to an armature disposed so as to face the rotor through an elastic member, the torque limiter being rotated integrally with the drive shaft, in which the torque limiter includes a transmission cutting-off portion for, when the state of a lock is caused in the drive shaft, perfectly separating the armature side from the drive shaft side, and for, unless the lock state is released, prohibiting the connection between the armature side and the drive shaft side from being recovered.Type: ApplicationFiled: January 17, 2006Publication date: July 20, 2006Inventors: Kiyokazu Yamamoto, Motoaki Yoshida
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Publication number: 20060151277Abstract: To prevent coupling breakage between an elastic body and an outer ring due to friction heat of an armature and a rotor, an solenoid clutch coupling is provided with an elastic body (3) elastically coupling a hub (10) attached to a rotation shaft (6), and an outer ring (20) coupled to an armature (5) solenoidally moved close to and apart from a rotor (4), a sleeve (40) buried in an outer peripheral portion of the elastic body (30), a fit layer (32) constituted by a part of the elastic body (30) in an outer peripheral side of the sleeve (40) and attached to an inner peripheral surface of the outer ring (20), and non-cylindrical surfaces (21a) engaging with the fit layer (32) in a circumferential direction, and axial stoppers (23, 24) to an outer periphery of the elastic body (30) in a sleeve (21) of the outer ring (20).Type: ApplicationFiled: March 5, 2004Publication date: July 13, 2006Inventor: Junichiro Yanagi
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Publication number: 20050139446Abstract: An electromagnetic clutch capable of reducing attracting noise generated when an armature plate is attracted to the friction surface of a rotor, wherein the thickness of the projected part (32) of an elastic member (31) in the state of being compressingly held by an inner plate (26) and the armature plate (12) is increased more than the thickness of the projected part (33) of the elastic member (31) in the state of being compressively held by an outer plate (17) and the armature plate (12), whereby the volume of the projected part (32) of the elastic member (31) can be increased relative to that of the projected part (33).Type: ApplicationFiled: December 18, 2002Publication date: June 30, 2005Applicant: Zexel Valeo Climate Control CorporationInventors: Yuichi Imai, Kuniaki Shimizu, Takashi Watanabe, Daisuke Asakura
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Publication number: 20050045444Abstract: An electromagnetic clutch for separably coupling a drive source and a rotary shaft has a rotor to be disposed in the outside of the rotary shaft concentrically therewith. The rotor is rotated by a drive source and accommodates an electromagnetic coil. The electromagnetic clutch has an armature plate that is attracted toward the rotor by an electromagnetic force generated by the electromagnetic coil so as to adhere to the rotor. Furthermore, the electromagnetic clutch has a coupler for coupling the armature plate and the rotary shaft to each other. The coupler includes a center part to be coupled to the rotary shaft and an elastically-deformable outer part for coupling the center part to the armature plate, the outer part being extended from the center part and elastically deformed when the armature plate is attracted to the rotor.Type: ApplicationFiled: August 24, 2004Publication date: March 3, 2005Inventors: Motoaki Yoshida, Hirokazu Ichinose, Isamu Shirai, Shigeru Ito, Takao Shimoyama
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Patent number: 6823974Abstract: An electromagnetic clutch reduces clutch operating noise at a low cost by utilizing elastic members which are suited to a spring force of a leaf spring. An approximate nonagonal leaf spring has an outer ring portion, attachment portions connected to a hub, and connecting portions. Under the outer ring portion, securing portions of an armature are disposed. First elastic members are disposed at intermediate points of the securing portions, and a second elastic member is disposed in a gap between the leaf spring and the hub along an axial direction. When actuating the electromagnetic clutch, the leaf spring compresses the second elastic member, and when stopping the electromagnetic clutch, the armature collides with the first elastic member so that an axial position of the armature is secured.Type: GrantFiled: February 7, 2003Date of Patent: November 30, 2004Assignee: Denso CorporationInventor: Toshihiro Hayashi
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Patent number: 6786316Abstract: A clutch pulley for selectively engaging a belt of a first device and a shaft of a second device, including a sheave member, an electromagnetic coil, a flex plate, and a ring member. The sheave member includes a sheave belt surface adapted to engage the belt and a sheave clutch surface. The electromagnetic coil is adapted to selectively create an electromagnetic flux. The flex plate includes a flex inner section concentrically coupled over the shaft, a flex outer section adapted to selectively move between two axial positions relative to the flex inner section based upon the presence of the electromagnetic flux, and a flex spoke section connecting the flex inner section and the flex outer section. The ring member is connected to the flex outer section and includes a ring clutch surface adapted to selectively engage the sheave clutch surface based upon the axial position of the flex outer section.Type: GrantFiled: July 1, 2002Date of Patent: September 7, 2004Assignee: NTN CorporationInventors: Richard Jacobson, Russell Monahan
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Patent number: 6705181Abstract: A torque transmission apparatus absorbs torque fluctuations (vibrations) while limiting the size of the outside dimensions of a pulley. Elastomeric dampers and pendulum type vibration-absorbing mechanisms are located between an outer tube and an inner tube of a pulley body.Type: GrantFiled: June 3, 2002Date of Patent: March 16, 2004Assignees: Nippon Soken, Inc., Denso CorporationInventors: Yasuo Tabuchi, Junichi Ohguchi, Naoki Hakamada
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Patent number: 6622843Abstract: In an electromagnetic clutch, a rotor, an armature and a stator housing including an electromagnetic coil are assembled to a center hub through a bearing member. Therefore, by assembling the center hub to an engine crank shaft, an assembling operation of the electromagnetic clutch to a vehicle is finished. In addition, a stator plate fixed to the stator housing is fixed to an engine through a bushing made of an elastic material. Therefore, a vibration displacement of the stator housing relative to the rotor, generated due to vibration of the engine, can be absorbed.Type: GrantFiled: December 19, 2001Date of Patent: September 23, 2003Assignee: Denso CorporationInventors: Junichi Nakagawa, Akira Kishibuchi, Satoshi Kawakami, Naoji Konaga, Katsuya Tsuchizu
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Publication number: 20030159901Abstract: An electromagnetic clutch reduces clutch operating noise at a low cost by utilizing elastic members which are suited to a spring force of a leaf spring. An approximate nonagonal leaf spring has an outer ring portion, attachment portions connected to a hub, and connecting portions. Under the outer ring portion, securing portions of an armature are disposed. First elastic members are disposed at intermediate points of the securing portions, and a second elastic member is disposed in a gap between the leaf spring and the hub along an axial direction. When actuating the electromagnetic clutch, the leaf spring compresses the second elastic member, and when stopping the electromagnetic clutch, the armature collides with the first elastic member so that an axial position of the armature is secured.Type: ApplicationFiled: February 7, 2003Publication date: August 28, 2003Inventor: Toshihiro Hayashi
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Publication number: 20030155208Abstract: A disk and hub assembly for an electromagnetic clutch, comprising: a plate including a stopper, which is projected from a face thereof and having a bolt through hole, and an inner ring portion folded from the outer periphery of the plate; a hub including a hub body, which is perforated through both ends and has a coupling hole to be coupled to a drive shaft of a compressor, a seating space for receiving and seating the stopper and a flange outwardly extended from an end of the hub body to be coupled to the plate; an outer including an outer ring portion surrounding the inner ring portion at a predetermined interval and a flange outwardly and angularly folded from the outer ring portion; a damper rubber received between the inner ring portion and the outer ring portion; and a disk coupled to the flange of the outer.Type: ApplicationFiled: February 19, 2003Publication date: August 21, 2003Inventors: Jong Myung Seok, Yeon Kyong Choi, Heung Woo Park
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Patent number: 6591477Abstract: A method for making an armature assembly is provided that reduces the level of acoustic noise during initial engagement of the armature, during slippage, and during disengagement. The armature assembly includes an armature disc, an annulus of sound damping material, and a hub assembly having a flexible spider with a web portion. The armature assembly is made by first forming the annulus of sound damping material with a plurality of angularly spaced molding tabs. The annulus is affixed to the web portion of the hub assembly using the molding tabs and is then compressed by securing the armature disc to the web portion such that one side of the annulus is disposed against the web portion and a second side of the annulus is disposed against the armature disc.Type: GrantFiled: October 6, 2000Date of Patent: July 15, 2003Assignee: Warner Electric Technology, Inc.Inventor: James A. Licari
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Patent number: 6578688Abstract: An automotive air conditioning compressor clutch eliminates all rivets and utilizes only one return spring. A hub with multiple radial teeth closely fitting into armature openings supports the armature plate concentric and parallel to a pulley friction disk. The armature is free to slide relative to the hub as the return spring is compressed. The thrust areas between the hub teeth and armature are large, which reduces compressive stress. The lower stress reduces the wear rate for both the all-metal and rubber torque cushion versions of the clutch.Type: GrantFiled: November 2, 2001Date of Patent: June 17, 2003Assignee: North Coast Clutch Company, Inc.Inventors: Hugh James Muirhead, Frank Joseph Mastromatteo
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Publication number: 20030085095Abstract: An automotive air conditioning compressor clutch eliminates all rivets and utilizes only one return spring. A hub with multiple radial teeth closely fitting into armature openings supports the armature plate concentric and parallel to a pulley friction disk. The armature is free to slide relative to the hub as the return spring is compressed. The thrust areas between the hub teeth and armature are large, which reduces compressive stress. The lower stress reduces the wear rate for both the all-metal and rubber torque cushion versions of the clutch.Type: ApplicationFiled: November 2, 2001Publication date: May 8, 2003Inventors: Hugh James Muirhead, Frank Joseph Mastromatteo
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Patent number: 6209699Abstract: A spring plate member is connected to a hub. The spring plate member includes a plate spring portion generating a resilient force to separate an armature from a rotor, and an outer ring portion, which faces the armature. An elastic member is provided between the armature and the outer ring portion for connecting the armature directly with the outer ring portion. Thus, operation noises of the electromagnetic clutch and a compressor are efficiently reduced. Further, the axial dimension of elastic member can be made much smaller than that of the conventional cylindrical elastic member.Type: GrantFiled: September 21, 1999Date of Patent: April 3, 2001Assignee: Denso CorporationInventors: Toshihiro Hayashi, Yasuo Tabuchi, Masashi Tobayama
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Patent number: 6194803Abstract: An electromagnetic clutch in which an annulus of sound dampening material is sandwiched between an armature disc and a hub assembly, particularly a web portion thereof. The annulus and web coact to define a constrained-layer damping system for reducing noise when the armature disc is snapped into engagement with the rotor of the clutch, slipping prior to lockup, while the armature is magnetically locked to the rotor, and also during slipping and disengagement of the armature disc. The design provides a reduced axial-length package relative to prior armature assemblies incorporating constrained-layer techniques.Type: GrantFiled: February 27, 1998Date of Patent: February 27, 2001Assignee: Warner Electric Technology, Inc.Inventors: James M. Heim, Dwight E. Booth, James A. Licari