Abstract: A fluid pressure responsive electrical switch (10) is shown having a generally flat base (12) formed with an annular recess (12e) which receives therein the distal free end of a cup-shaped resilient membrane (16) captured by the distal free end of a tubular sidewall (14a) of housing (14). Membrane (16) defines a dampener chamber (16d) having a constricting orifice (12f) to a fluid pressure receiving portion (12d) of the switch. The top wall (16a) of the membrane is adapted to transfer fluid pressure to a snap-acting disc (18) which, when actuated by a selected high pressure build-up within the dampener chamber, will in turn engage the bight (22f) of movable contact arm (22c) and move the movable contact arm to separate movable contact (26) from stationary contact (24) mounted within a switch chamber (14d) of housing (14).

Abstract: As assembly of normally open pressure responsive electric switches (10a-10e) is provided using a single lead frame (8) for forming respective discontinuous annuli (12) to serve as contact surfaces for pressure responsive discs (42) and a center contact (14) for each respective discontinuous annulus. The lead frame is overmolded with electrically insulative plastic and the circuit paths are electrically separated from one another by severing selected interconnecting runners (40). Each switching station has a disc (42) sealed by a flexible layer (47) and an O-ring (48). A separate lead (26) can be provided for adding switches of an opposite logic, i.e., normally closed, and a thermistor (38) can be included, if desired. The normally closed switches can be modular or the switches (100, 200) can have contacts formed from the lead frame (89).

Abstract: A valve assembly having solenoid valves mounted on a manifold or block for, upon energization, controlling flow in selected passages. A bus frame of overmolded bus strips has portions of the strips exposed for connection directly to the solenoids. A pressure switch capsule is received in a ported cavity in the manifold or block and located such that a snap disk on the pressure switch contacts exposed surfaces of end portions of two of the bus strips for completing a circuit responsive to sensed pressure in the block cavity.

Abstract: A pressure responsive electric switch (10) is shown having an improved flexible diaphragm (28) to extend the useful life of the switch particularly when used with fluid media of a corrosive nature. The flexible diaphragm (28) comprises a base layer (28a) of resin having excellent mechanical properties over a wide range of temperature and a first level of fold endurance capability covered on one or both face surfaces with a protective layer (28b) of resin having excellent corrosion resistance capability and a second level of fold endurance capability at least as great as the first level. In a second embodiment, the flexible diaphragm is composed of biaxially oriented polyphenylene sulfide which can be used without additional protective layers.

Abstract: A pressure-sensitive switch typically used in an automobile engine room comprises: a housing having a passage communicating with a pressurized fluid path; a switch case fixed to the housing; a diaphragm contained in an interior space defined by the housing and the switch case; a snap disk 31 responsive to an applied pressure to change its shape between two aspects by a snapping motion; a receiving member 50 that receives the snap disk, and switch elements closed or opened by the snapping motion of the snap disk. The receiving member 50 is made of polyphenylene sulfide (PPS) resin.

Abstract: A normally closed, fluid pressure responsive electric switch (10) has an electrically conductive body (12) formed with an orifice (12a) leading to a pressure chamber (12c) which is separated from a switch chamber by a flexible member (14). An annular support plate (18) and disc seat (20) are sandwiched in the body by crimping distal free end (12g) of body (12) over the flange (26b) of a connector body (26). A pressure/force converter (22) has a plurality of outwardly extending fingers which are interdigitated with a corresponding number of fingers extending inwardly from an aperture in the disc seat. The converter has one end (18b) engaging the membrane and an opposite end having a circular force applying surface (22g) adapted to engage a snap acting disc (24) disposed on the disc seat within a recess formed in the connector body. The disc is centered by a centering lip (22e) formed on the converter fingers.

Abstract: A pressure switch includes a switch housing which has an accommodation bore extending inward from one end of the switch housing, and a slide bore extending between the accommodation bore and the other end of the switch housing. A piston is slidably disposed within the slide bore and is adapted to receive a pressure. A terminal serving as one electric contact is fixed to the accommodation bore via a holding ring made of an insulating material. A disk spring serving as the other electric contact is disposed between the piston and the terminal. The disk spring deforms due to a pressing force of the piston and comes in contact with the terminal. The pressure switch further comprises an annular elastic ring placed on the outer end of the holding ring. An end portion of the switch housing is deformed inward so as to elastically deform the elastic ring, thereby sealing the opening portion of the accommodation bore.

Abstract: A fluid pressure responsive electric switch (100) is shown in which first and second discrete electrical switches are controlled. A first movable support ring (122) mounts first and second snap acting discs (120a, 124a) on opposite sides thereof, the discs each having the normally concave surface facing the support ring. The first disc receives a force through a pressure to force converter (134) which is transferred through the second disc to a second movable support (126) and a third snap acting disc (128a) having a normally concave surface facing a related movable contact arm. When the system pressures exceeds a first minimum level the third disc (128a) snaps allowing a motion transfer pin to transfer a force to the movable contact arm (118a) of a compressor actuation switch (118) to energize the compressor.

Abstract: A fluid pressure responsive electric switch (10) is shown having an elongated base (12) in which first and second terminals (34, 48) are mounted by dropping them into respective slots (26, 28). The terminals are provided with tabs (38, 52) to engage with a platform (30) of the base to limit motion in one direction and are in turn engaged by a guide member (62) to prevent motion in an opposite direction. The guide member (62) has a cylindrical force transfer portion (86) aligned with the weld portion (104) of a sensor assembly (92) to transfer force without adversely affecting the calibration of the sensor assembly. Electrical leads (118, 120) have connectors (126, 128) attached to an end thereof along with cylindrical gaskets (134) which form an interference fit in bores (22, 20) of the base to provide an environmental seal at the same time electrical connection is made to the terminals.

Abstract: An indicating apparatus for indicating a vacuum, particularly for indicating the vacuum on the filtered-air side of an air filter for an internal-combustion engine, including a housing and a piston which is movably disposed in the housing and which separates a vacuum area from an anbient-pressure area. A snap element is provided which is activated by the piston and, at a predetermined vacuum, triggers an electric contact.

Abstract: A normally open pressure responsive electrical switch is shown having upper and lower body members with a combination terminal and disc seat member sandwiched therebetween. An electrically conductive snap acting disc is disposed on the disc seat and is adapted to snap through a centrally disposed aperture in the terminal into electrical engagement with an electrical contact disposed on a terminal mounted in the lower body member. The upper body member has a bore extending therethrough and slidably mounts a pressure converter adapted to convert pressure from a pressure source to a force and apply the force to the disc. A flexible membrane is disposed over the bore with an O-ring received on an O-ring seat adjacent the bore in the upper body member. A wall extending around the seal seat is deformed to capture the O-ring at its seat.

Abstract: A miniaturized pneumatic snap action switch includes a glass or metallized ceramic body that has a convoluted metal diaphragm closing the open end with a glass to metal seal. The interior of the switch is provided at a desired pressure by a sealable tubulation port and the switch actuation members include a C-spring and a Belleville spring or washer sealed inside the switch housing. The switchable electrical path is from the metal diaphragm, through the C-spring and Belleville spring, to a centrally arranged conductive termination pin embedded in the closed end of the body. The combination of the C-spring and Belleville spring provide the snap action, and the C-spring has two hemispherical engagement portions that centralize the forces through the center line of the switch. The switch is intended for miniature applications and the switch body is less than 0.75 inches in diameter.

Abstract: A pressure responsive sensor 10 for use with a vehicular air bag inflation system is shown having an electric switch 24 actuatable by a snap acting disc 40 when the gas pressure in the gas storage bottle 48 decreases to a selected low level. The snap acting disc 40 is exposed on one side to the gas mixture P1 in bottle 48 and the opposite side to a reference gas mixture P2 in a reference chamber 34. The gas mixture P2 in the reference chamber is filled to a lower pressure level than hat in the bottle in order to provide switch actuation at the desired level and comprises a mixture of gases to enhance leakage testing and tracking of the pressure vs. temperature characteristic curve of the bottle gas mixture.

Abstract: A switch for interrupting an electrical circuit in response to a mechanical interaction, such as an overpressure or underpressure condition. The switch includes an actuation arm electrically connected to a common terminal. The actuation arm is moveable between a first position and a second position in response to the mechanical condition. The switch further includes an M-blade operatively connected to the actuation arm. The M-blade levers from a first configuration to a second configuration when the actuation arm moves from the first position to the second position. The M-blade completes the electrical circuit in the first configuration and interrupts the electrical circuit in the second configuration. The switch further includes a reset actuator disposed to engage the M-blade in response to a reset actuation. The M-blade levers from the second configuration to the first configuration when the reset actuator engages the M-blade and the actuation arm is not in the second position.

Abstract: A high pressure switch (10) is shown having a housing member (12) with an orifice (22) extending from a first end (18) to a recess (24) formed in a surface (26) in a central portion (14) of the housing. A sidewall (28) extends from surface (26), leaving a shoulder around the recess, forming a cavity (32). An annular support plate (34) is received on the shoulder of surface (26) capturing a flexible membrane (36) which closes recess (24) to form a pressure chamber. An eyelet (40) is disposed contiguous to the support plate (34) and is locked in place by deforming the outer distal portion (30) of wall (28) radially inwardly over the outer periphery of eyelet (40). A terminal (44) is mounted on eyelet (40) but electrically isolated from the outer ring of eyelet (40) by electrically insulating material (46).

Abstract: A pressure responsive sensor 10 for use with a vehicular air bag inflation system is shown having an electric switch 24 actuatable by a snap acting disc 40 when the gas pressure in the gas storage bottle 48 decreases to a selected low level. The snap acting disc 40 is exposed on one side to the gas mixture P1 in bottle 48 and the opposite side to a reference gas mixture P2 in a reference chamber 34. The gas mixture P2 in the reference chamber is filled to a lower pressure level than that in the bottle in order to provide switch actuation at the desired level and comprises a mixture of gases to enhance leakage testing and tracking of the pressure vs. temperature characteristic curve of the bottle gas mixture.

Abstract: A pressure switch has a housing with a mounting bracket and a flexible diaphragm defining a wall of the pressure sensing cavity in the housing. Movement of the diaphragm operates an electric switch. The diaphragm is spring biased and an adjustment arm is frictionally mounted in a pair of guide surfaces on the mounting bracket. The arm contacts a cap on one end of the bias spring and is movable in the guide surfaces for adjusting the position of the spring cap for calibration. The mounting bracket is mounted to the housing by inserting a lug on the bracket in a recess in the housing and crimping a folded tab on the bracket to engage another recess in the housing. In another embodiment using a housing of all molded plastic, the adjustment arm frictionally engages a slot molded in the housing and is moved in the slot for calibration.

Abstract: A method for assembling a condition-responsive electric switch mechanism having a snap-acting bistable spring switch element. The switch mechanism is assembled substantially in its entirety except for the capillary tube. The switch mechanism is then calibrated without the capillary tube using air pressure. Following calibration, the capillary tube is sealingly connected to the bellows, the capillary tube and bellows are filled with the operating fluid, typically a refrigerant, and the capillary tube is sealed to capture the operating fluid within the bellows and capillary tube.

Abstract: A general-purpose, pressure-sensitive electrical switch, having a frangible electrically conductive path that is irreversibly broken by an excessive applied pressure differential, The switch includes a pressure-deflectable diaphragm and an interior chamber. The diaphragm forms an interface between the internal chamber and the external environment. As the pressure differential across the diaphragm exceeds a specified level, the diaphragm deflects. The internal chamber can also be sealed with an internal pressure P.sub.1 so that the diaphragm deflects for a specified absolute external pressure P.sub.2. The force of the deflection is transmitted to brittle, inelastic structure within the switch through an intermediate load transmission element. The electrical path, which is along the brittle structure, terminates in a pair of externally-accessible terminals.

Abstract: A pressure responsive switch is shown having an electrically conductive body 12 formed with a bore 24 which extends from one side through the body into recess 30 formed in the opposite side of the body. A switch assembly 34 is received and locked in the recess by crimping downwardly extending wall 32 of the body over the assembly. The switch assembly has a terminal 35 formed with a stationary contact 36 on an end thereof mounted electrically isolated from an annular disc seat member 40 which in turn receives an electrically conductive disc member 56 and a flexible diaphragm 60. An elongated piston 64 is receivable in a port 18 of a pump and is slidably received in bore 24 of body 12 with an end 70 placed contiguous to the diaphragm 60 and center of the disc member 56.

Abstract: A bracket 14 for mounting a lead frame 12 having pressure responsive electrical switches 20 is provided with a pair of bores 88 through the bracket at each switch station in alignment with recessed portions 78 and 86 in the bottom surface of the switch housing. A layer 92 of filter material is disposed between the bores and the recessed portions so that fluid flowing through the bores into the recessed portions will be forced to flow through the filter material to exclude particles of contamination larger than a selected size.

Abstract: A pressure operated switch construction, parts therefor and methods of making the same are provided, the pressure operated switch construction comprising a housing having an external surface and carrying an electrical switch unit and a diaphragm assembly therein, and a compression spring unit carried by the housing and being interconnected to the switch unit and the diaphragm assembly to control the operation thereof in relation to the compressive setting of the spring unit, the housing having a bracket member extending outwardly from the external surface thereof in a flange-like manner and having first structure for mounting a first movable actuator unit to the housing that is to be interconnected to the spring unit to select the desired compressive setting thereof, the switch construction comprising a bracket interconnected to a second structure of the bracket member, and a second movable actuator carried by the bracket and being interconnected to the spring unit to select the desired compressive setting th

Abstract: A low pressure monitor for hybrid air bag systems for vehicles includes a pressure responsive disc 34.6 exposed on one side to a reference pressure chamber 34.11 and on the other side to the pressure in an air bag bottle 40 and positioned adjacent a movable arm 28.10 of an electric switch, The switch includes an electrically conductive sheet having a first portion partially encased in a base 26 of electrically insulative material and being connected to a first terminal 14 and a second portion forming the movable contact arm 28.10 extending from the insulative material and culminating with a portion formed with contact rib 28.14 adapted to be received beneath a laterally extending stationary contact portion 22 of a second terminal 16. Tabs 28.4, 28.6 extend from the sheet out of the insulative material for connection to a resistor 30 mounted on the electrically insulative base and a frangible portion 28.

Abstract: A switch having first and second housing members 12, 14 sandwiching a combination terminal and disc seat member 30 has a tortuous vent path 64, 66 and 68 formed through first and second, annular bearing surfaces 60, 62 in the top surface of the second housing member. The terminal and disc seat member 30 and top surface 42 of the second housing member are configured such that an interference fit is formed between the terminal and the disc seat member 30 and the second, annular bearing surface 62.

Abstract: A pressure sensitive control device having a housing made up of a plurality of housing members, a diaphragm, a bistable snap-disc, a switch and an actuator. The snap-disc moves from one configuration to another upon application of pressure over a predetermined amount to drive the actuator which moves the switch from its normal operating position, which can be either closed or open, to a tripped position, which is opposite its normal operating position. Two adjacent housing members, which support the snap-disc and switch, respectively, are formed with cooperating spacers which allow the spacing of these housing members to be continuously varied over a small range of adjustment to allow the switch point of the control device to be adjusted after partial assembly of the control device. The diaphragm and some of the housing members may be subassembled for testing the components of the control device prior to complete assembly.

Abstract: Low charge detection for a refrigeration system is accomplished using a differential pressure sensor which detects superheat at the evaporator exit. The differential pressure sensor includes a casing having a reference chamber containing a reference charge of refrigerant. A pressure responsive snap member is disposed in the casing so as to have one side exposed to the reference chamber and another side exposed to the exit pressure of the evaporator. The snap member is normally biased into a first position but snaps to a second position when the pressure differential across it exceeds a predetermined level. When a low charge condition exits, the evaporator exit will exhibit superheat. Heat conduction through the casing raises the temperature, and thus the pressure in the reference chamber. Thus the pressure differential which causes the snap member to snap to the second position is created.

Abstract: A pressure responsive switch is shown having an electrically conductive body 12 formed with a bore 24 which extends from one side through the body into recess 30 formed in the opposite side of the body. A switch assembly 34 is received and locked in the recess by crimping downwardly extending wall 32 of the body over the assembly. The switch assembly has a terminal 35 formed with a stationary contact 36 on an end thereof mounted electrically isolated from an annular disc seat member 40 which in turn receives an electrically conductive disc member 56 and a flexible diaphragm 60. An elongated piston 64 is receivable in a port 18 of a pump and is slidably received in bore 24 of body 12 with an end 70 placed contiguous to the diaphragm 60 and center of the disc member 56.

Abstract: A pressure system has a pressure vessel holding gas under pressure and has a pressure responsive device arranged to be responsive to loss of gas from the vessel to provide a warning signal or the like corresponding to the gas loss. The device has two springs opposing movement of a device diaphragm in response to the gas pressure in the vessel, one spring being arranged to oppose diaphragm movement resulting from change in the gas pressure due to change in gas temperature from a selected temperature in accordance with the gas law, and the other spring being arranged to permit diaphragm movement to change position of a control to provide a signal corresponding to a gas loss when change in the gas pressure in the vessel decreases to a selected level at the selected gas temperature.

Abstract: A pressure switch assembly has a preassembled spring capsule assembled onto a deck structure with a snap switch thereon to form a subassembly which is snap-locked into the cup-shaped housing. A rotary cam drum is provided in the housing with an external shaft for changing the setting. An adjustment lever has a bifurcated portion nested about the inner periphery of the cam drum and a threaded external adjustment is provided for moving the lever position against the spring capsule for calibration. The pressure switch is completely assembled from one side of the housing.

Abstract: A pressure sensitive control device having a housing made up of a plurality of housing members, a diaphragm, a bistable snap-disc, a switch and an actuator. The snap-disc moves from one configuration to another upon application of pressure over a predetermined amount to drive the actuator which moves the switch from its normal operating position, which can be either closed or open, to a tripped position, which is opposite its normal operating position. Two adjacent housing members, which support the snap-disc and switch, respectively, are formed with cooperating spacers which allow the spacing of these housing members to be continuously varied over a small range of adjustment to allow the switch point of the control device to be adjusted after partial assembly of the control device. The diaphragm and some of the housing members may be subassembled for testing the components of the control device prior to complete assembly.

Abstract: A resilient diaphragm operated pressure switch has a Belleville spring washer with a dished spring disc nested in the center and supported on the inner periphery of the washer resisting movement of the diaphragm. An actuator member is spring biased against the disc and has one end of a toggle spring registered thereon with the other end connected to a movable switch contact blade initially in an open-circuit condition. Upon the diaphragm initially experiencing increasing pressure to a first level, the actuator of the dished disc reverses curvature and moves the actuator to effect movement of the contact blade to a closed circuit condition. Upon further pressure increase to a second level, the Belleville washer snaps over-center and causes further movement of the actuator in the same direction and causes the toggle spring to snap over-center and return the contact blade member to the open-circuit condition.

Abstract: The bimetal thermoswitch consists of an electrically insulating, flat carrier (1), at least two electric terminals (3, 4), which are secured to the carrier (1) and are respectively connected to a fixed contact (10), which is mounted on the carrier, and to a contact spring (8), which is secured at one end to the carrier (1) and at its other end carries a movable contact element (9), which cooperates with the fixed contact (10). The carrier (1) consists of an alumina ceramic slab.

Abstract: A make-before-break pressure switch has a pair of snap-acting discs separated by a travelling spacer. At a low level switching pressure, the travelling spacer is moved by the pressure sensing diaphragm to snap one disc for moving a contact blade to close a pair of contacts. On increasing pressure, the second disc is snapped at a high level switching pressure to cause a blade spring to go over-center and effect snap actuation of the contact blade to re-open the contacts. Upon decreasing pressure reverse operation occurs; and, the over-center blade snaps the blade to close the contacts which remain closed until a low level opening pressure is reached.

Abstract: An improved pneumatic actuator for an electrical switch having a flexible diaphragm operating through a rigid disk member actuates an electrical contact when air pressure is applied to the diaphragm. A cylindrical ring acts as a guide for the rigid disk member. The rigid disk member serves to flatten the membrane and resist permanent deformation when air pressure is released from the membrane.

Abstract: A pressure operated switch construction and method of making the same are provided, the pressure operated switch construction comprising a housing having an external surface and carrying an electrical switch unit and a diaphragm assembly therein, the housing having an opening passing through the external surface thereof, the electrical switch unit having opposed sides and an opening passing therethrough in alignment with the opening of the housing, and a compression spring unit carried by the housing and being operatively associated with the electrical switch unit and the diaphragm assembly to control the operation thereof in relation to the compression setting of the compression spring unit, the compression spring unit comprising a retainer operatively interconnected to the electrical switch unit, an actuator carried by the housing and a compression spring having opposed ends respectively bearing against the actuator and the retainer, the retainer having an intermediate part disposed in the opening of the ho

Abstract: A differential pressure switch has a main switch body divided into three chambers by means of two diaphragms, thereby sealing the center chamber that contains a snap-action switch. The two diaphragms are mechanically connected by a strut that can move only along a single line of motion, so that movement of one diaphragm is transmitted to the other. Movement of the strut is coupled to an actuator of the snap action to produce the desired switching action.

Abstract: A control device has a nested stack of dished disc elements disposed in a cup beneath a diaphragm to move toward an inverted dished configuration with snap action to perform a control function or the like in response to occurrence of a predetermined pressure applied to the discs through the diaphragm. An annulus or bolster disposed between the rim of the cup and the diaphragm has an inner diameter nested in closely spaced relation to the domed, central portion of the dished element at the top of the stack normally cooperate with the stack of elements in supporting the diaphragm against pressure applied to the diaphragm. The annulus protects the diaphragm from being damaged by being pressed against peripheral portions of the disc elements when the discs move with snap action to their inverted dished configurations.

Abstract: An electric switch is shown which is responsive separately to two different conditions, i.e. temperature and pressure. The switch includes a temperature sensing disc and a pressure sensing disc both coupled through several alternate motion transfer arrangements to the movable electrical contact of the switch. Several structures are shown for mounting a switch on a surface so that the pressure sensing disc is exposed to fluid pressure and the temperature sensing disc is thermally coupled to the surface.

Abstract: A pressure responsive switch having upper and lower contact assemblies with a snap acting member and an electrically conductive member sandwiched therebetween. The assemblies each include an insulating body with a hollow center and an electrically conductive member having a contact in the center portion and extending externally of the body. The snap acting member is in constant engagement with the sandwiched conductive member and normally in engagement with the electrically conductive member of the upper assembly. When a pressure is applied which is sufficient to cause the snap acting member to snap into its second stable state, the connection thereof with the electrically conductive member in the upper contact assembly is broken and connection is made with the electrically conductive member in the lower assembly. The switch is normally closed by removing the portion of the electrically conductive member in the lower assembly which extends externally thereof.

Abstract: A pressure sensing element having a housing including a flexible membrane receiving portion, a flexible disc member of predetermined shape secured within the housing, and a flexible membrane disposed within the housing, the flexible membrane being substantially more flexible than the disc member, the membrane having an outer portion hermetically secured to the membrane receiving portion, a central portion impinging against the disc member and conforming to the shape thereof and an intermediate unsupported portion joining the interior portion of the outer portion and the exterior portion of the central portion.

Abstract: A normally closed pressure responsive switch has upper and lower housings attached to one another with an electrically conductive snap acting disc placed therebetween. The lower housing includes a base having a recessed area in which a stationary electrical contact is mounted. The snap acting disc is placed on top of the base with a side having a convex configuration facing the stationary contact. An electrically conductive member is placed over the disc with a plurality of contact tabs engageable with the outer peripheral portion of the disc. The upper housing includes a retainer having a bore in which a pressure converter slides. Ribs formed on the bottom of the pressure converter are adapted to engage the outer peripheral portions of the disc between the contact tabs and are captured in grooves of the retainer to restrict angular movement of the pressure converter.

Abstract: A pressure sensing element having a housing including a flexible membrane receiving portion, a flexible disc member of predetermined shape secured within the housing, and a flexible membrane disposed within the housing, the flexible membrane being substantially more flexible than the disc member, the membrane having an outer portion hermetically secured to the membrane receiving portion, a central portion impinging against the disc member and conforming to the shape thereof and an intermediate unsupported portion joining the interior portion of the outer portion and the exterior portion of the central portion.

Abstract: A normally open pressure responsive switch having upper and lower housings with a snap acting member and an electrically conductive member sandwiched therebetween. The housings each include a body with a hollow center portion and the lower housing has a contact in the center portion extending externally of the member. The snap acting member is in constant engagement with the sandwiched conductive member and normally out of engagement with the contact. When pressure is applied which is sufficient to cause the snap acting member to snap connection is made with the electrically conductive member in the lower assembly. An elastomeric sealing member is mounted in the upper housing and has a neck portion received in the hollow center portion, an integrally attached flange biased against the electrically conductive member and lower housing and an integrally attached lobe extending above the upper housing to seal off the hollow center portion when the switch is mounted at a switch receiving seat.

Abstract: An actuator having a spring biased button abutting a first electric switch operator button and a flange spaced from an operator button of a second electric switch is driven by a pressure sensing bellows against a Belleville snap spring, the actuator moving abruptly against an intermediate stop upon breakover of the snap spring to operate the first switch, the bellows subsequently driving the actuator and intermediate stop coincidentally against a second Belleville snap spring, and the actuator moving abruptly against a second stop upon breakover of the second snap spring to actuate a second electric switch and depress the spring biased button. Adjustment means are provided for adjusting the range for each Belleville snap spring to provide distinct pressure set points and independent electric circuits, and to adjust both set points simultaneously.

Abstract: A pressure responsive switch having upper and lower contact assemblies with a snap acting member and an electrically conductive member sandwiched therebetween. The assemblies each include an insulating body with a hollow center and an electrically conductive member having a contact in the center portion and extending externally of the body. The snap acting member is in constant engagement with the sandwiched conductive member and normally in engagement with the electrically conductive member of the upper assembly. When a pressure is applied which is sufficient to cause the snap acting member to snap into its second stable state, the connection thereof with the electrically conductive member in the upper contact assembly is broken and connection is made with the electrically conductive member in the lower assembly. The switch is normally closed by removing the portion of the electrically conductive member in the lower assembly which extends externally thereof.

Abstract: A pneumatic switch unit includes a switch housing. A conductive contact spring is mounted between diametric supports, one being adjustable. The spring has a central actuator arm and an offset contact arm interconnected to an encircling frame. A two piece switch actuator has clamp members clamped to the actuator arm. Separate end closure members secured to the switch housing ends. The closure member may clamp a diaphragm against the housing, with the diaphragm engaging the actuator. The closure member may have a mechanical actuating member or a simple closure plate engaging the actuator. The two switch housings may be mounted to the opposite sides of a single pressure chamber with end diaphragms closing the opposed ends of the switch housing. The pressure actuates both switch units to establish a sequence switch unit. The spring has a rectangular frame with a central opening having an actuating arm therein. The opposite spring ends are mounted in supports one of which is adjustable.

Abstract: A pressure switch assembly has a preassembled spring capsule assembled onto a deck structure with a snap switch thereon to form a subassembly which is snap-locked into the cup-shaped housing. A rotary cam drum is provided in the housing with an external shaft for changing the setting. An adjustment lever has a bifurcated portion nested about the inner periphery of the cam drum and a threaded external adjustment is provided for moving the lever position against the spring capsule for calibration. The pressure switch is completely assembled from one side of the housing.

Abstract: A microengineered pressure actuated switch includes a domed diaphragm having a snap-action response between defined states (d.sub.1, d.sub.5) of the diaphragm. This response is to an applied pressure differential across the diaphragm. The diaphragm is supported on a substrate of semiconductor material. In a method of making such a switch, a layer of inorganic material is provided on one side of a substrate of semiconductor material. Semiconductor material is removed from the substrate such that a defined region of the layer is not in contact with the semiconductor material, this defined region forming the diaphragm. The layer of inorganic material is so stressed that after semiconductor material is removed, the layer assumes a domed configuration and incorporates a pre-bias in the direction of doming.

Abstract: A combined pressure cutoff and pressure relief valve includes a normally closed switch movable between closed and open contact positions. A normally closed pressure relief vent is located in a common housing with the switch. A pressure responsive diaphragm applies force to a switch snap disc and a vent snap disc. Under high pressure conditions, the switch snap disc snaps and opens a pair of contacts. In the event an abnormal pressure condition occurs, the vent snap disc operates and causes a pin to rupture the diaphragm for opening the relief vent.

Abstract: A pressure switch includes a housing, the inner space of which is divided into a pressurized fluid operating chamber and a switch mechanism chamber by a flexible diaphragm. The operating chamber communicates with a pressurized fluid inlet hole, and the mechanism chamber houses a switch mechanism. The diaphragm is hermetically fixed to the inner surface of the housing by an elastic seal member. The switch mechanism has a spring for urging the diaphragm toward the operating chamber. The switch mechanism is turned on or off as the diaphragm is transformed against the urging force of the spring by the pressure of a fluid introduced through the inlet hole into the operating chamber. The diaphragm is constructed by stacking a metal film and a flexible plastic film in layers so that the films are independent of each other.