Coating Is Dendritic Or Nodular Patents (Class 205/111)
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Patent number: 11331702Abstract: A color coating layer is formed on the surface of a stainless steel plate by a chemical coloring method or an electrolytic coloring method. Thereafter, a colored stainless steel plate having the color coating layer is cold-rolled, the thickness of the color coating layer is adjusted to between 0.05 ?m and 1.0 ?m, and an entire plate thickness is adjusted to 0.5 mm or less. By the cold rolling a Vickers hardness Hv is between 250 and 550 to form a deformed band. As surface roughness, an arithmetic average roughness Ra is adjusted to between 0.05 ?m and 5.0 ?m. In this manner, the strength and rigidity of a thin colored stainless steel plate can be secured, and a color stainless steel plate and a colored stainless steel coil which do not easily cause galling and are excellent in press moldability can be obtained.Type: GrantFiled: January 31, 2018Date of Patent: May 17, 2022Assignee: ABEL CO., LTD.Inventors: Hideki Iai, Kosuke Iai, Yoshikazu Aoki
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Patent number: 10914017Abstract: The Sn-plated steel sheet of the disclosure is an Sn-plated steel sheet including: a steel sheet; an Sn plating layer formed on at least one side of the steel sheet and containing, based on % by mass, from 0.1 g/m2 to 15 g/m2 of metal Sn; and a coating layer formed on the surface of the Sn plating layer and containing zirconium oxide and tin oxide; in which the content of the zirconium oxide in the coating layer is from 0.2 mg/m2 to 50 mg/m2 in terms of metal Zr amount, and the peak position of binding energy of Sn3d5/2 according to X-ray photoelectron spectroscopy of the tin oxide in the coating layer is 1.6 eV or higher than the peak position of binding energy of the metal Sn.Type: GrantFiled: May 24, 2017Date of Patent: February 9, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Shintaro Yamanaka, Shigeru Hirano, Morio Yanagihara, Hirokazu Yokoya
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Patent number: 10865491Abstract: The Sn-based alloy plated steel sheet of this disclosure includes: a steel sheet; a composite plating layer formed on at least one side of the steel sheet and including an Fe—Ni—Sn alloy layer and an island-shaped Sn layer located on the Fe—Ni—Sn alloy layer; and a coating layer formed on the surface of the composite plating layer and containing zirconium oxide and tin oxide, and the composite plating layer contains a predetermined amount of Ni and a predetermined amount of Sn, a content of the zirconium oxide in the coating layer is from 0.2 mg/m2 to 50 mg/m2 in terms of metal Zr amount, and a peak position of binding energy of Sn3d5/2 according to X-ray photoelectron spectroscopy of the tin oxide in the coating layer is 1.6 eV or higher than a peak position of binding energy of the metal Sn.Type: GrantFiled: May 24, 2017Date of Patent: December 15, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Shintaro Yamanaka, Shigeru Hirano, Morio Yanagihara, Hirokazu Yokoya
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Patent number: 10826117Abstract: The present disclosure relates to an electrolytic copper foil for graphene and a method for producing the copper foil. More particularly, the present disclosure relates to an electrolytic copper foil for graphene and a method for producing the copper foil, which may facilitate formation of graphene by blocking surface deformation during the electrolytic copper foil formation. In accordance with the present disclosure, the Rz roughness of the S-face of the electrolytic copper foil after 1 hour treatment at 200° C. in the synthesis of graphene on the electrolytic copper foil is defined based on the Relationship 1 below. This may also minimize the deformation of the surface of the electrolytic copper foil at high temperatures: 0.05?(Rz roughness of M-face of electrolytic copper foil/Rz roughness of S-face after treatment at 200° C. for 1 hour)/thickness of electrolytic copper foil?0.2.Type: GrantFiled: March 21, 2017Date of Patent: November 3, 2020Assignee: ILJIN MATERIALS CO., LTD.Inventors: Tae Jin Jo, Sun Hyoung Lee, Seul-Ki Park, Ki Deok Song
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Patent number: 10820414Abstract: Disclosed is a surface treated copper foil, which is capable of favorably reducing the transmission loss even when used in a high frequency circuit substrate, and after laminating with a resin, heating at a predetermined temperature for a predetermined time (at 180° C. for 10 days), the peel strength of the surface treated copper foil and the resin is favorable.Type: GrantFiled: November 30, 2017Date of Patent: October 27, 2020Assignee: JX Nippon Mining & Metals CorporationInventors: Hideta Arai, Ryo Fukuchi, Atsushi Miki
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Patent number: 10644320Abstract: An electrolytic copper foil capable of securing a secondary battery having a high capacity retention rate, an electrode including the same, a secondary battery including the same, and a method of manufacturing the same. The electrolytic copper foil, which includes a first surface and a second surface opposite to the first surface, includes a copper layer including a matte surface facing the first surface and a shiny surface facing the second surface, and a first protective layer on the matte surface of the copper layer, wherein the first protective layer includes chromium (Cr) and the first surface of the electrolytic copper foil has an adhesion factor of 1.5 to 16.3.Type: GrantFiled: July 27, 2017Date of Patent: May 5, 2020Assignee: KCF TECHNOLOGIES CO., LTD.Inventor: Seung Min Kim
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Patent number: 10294577Abstract: Provided is a chemical treatment steel sheet including a steel sheet; a composite coated layer which is formed on at least one surface of the steel sheet, and contains 2 to 200 mg/m2 of Ni in terms of an amount of metal Ni and 0.1 to 10 g/m2 of Sn in terms of an amount of metal Sn, and in which an island-shaped Sn coated layer is formed on an Fe—Ni—Sn alloy layer; and a chemical treatment layer that is formed on the composite coated layer, and contains a 0.01 to 0.1 mg/m2 of Zr compounds in terms of an amount of metal Zr and 0.01 to 5 mg/m2 of phosphate compounds in terms of an amount of P.Type: GrantFiled: October 8, 2015Date of Patent: May 21, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoshiaki Tani, Shigeru Hirano, Akira Tachiki, Morio Yanagihara, Makoto Kawabata, Hirokazu Yokoya
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Patent number: 10236272Abstract: A bonding wire for a semiconductor device includes a Cu alloy core material and a Pd coating layer formed on a surface thereof, and the boding wire contains one or more elements of As, Te, Sn, Sb, Bi and Se in a total amount of 0.1 to 100 ppm by mass. The bonding longevity of a ball bonded part can increase in a high-temperature and high-humidity environment, improving the bonding reliability. When the Cu alloy core material further contains one or more of Ni, Zn, Rh, In, Ir, Pt, Ga and Ge in an amount, for each, of 0.011 to 1.2% by mass, it is able to increase the reliability of a ball bonded part in a high-temperature environment of 170° C. or more. When an alloy skin layer containing Au and Pd is further formed on a surface of the Pd coating layer, wedge bondability improves.Type: GrantFiled: September 18, 2015Date of Patent: March 19, 2019Assignees: Nippon Micrometal Corporation, Nippon Steel & Sumikin Materials Co., Ltd.Inventors: Takashi Yamada, Daizo Oda, Teruo Haibara, Tomohiro Uno
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Patent number: 10093800Abstract: The present invention relates to a polyphenylene ether resin composition, and a prepreg and a copper dad laminate made therefrom. The polyphenylene ether resin composition comprises: (A) functionalized polyphenylene ether resin, (B) crosslinking agent, and (C) initiator; the component (A) functionalized polyphenylene ether resin is polyphenylene ether resin that has a number average molecular weight of 500-5000 and unsaturated double bonds at the molecule terminal; the component (B) crosslinking agent is olefin resin with a number average molecular weight of 500-10000, of which styrene structure comprises 10-50 wt %, and of which the molecule comprises 1,2-addition butadiene structure. The polyphenylene ether resin composition of the present invention is a composition of functionalized polyphenylene ether resin with a low molecular weight. The prepreg and copper clad laminate made from the polyphenylene ether resin composition have good dielectric properties and heat resistance.Type: GrantFiled: March 18, 2013Date of Patent: October 9, 2018Assignee: GUANGDONG SHENGYI SCI. TECH CO., LTD.Inventor: Xian-Ping Zeng
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Patent number: 9728813Abstract: A method is provided for fabricating a thin film solid-state Li-ion battery comprising a first electrode layer, a solid electrolyte layer, and a second electrode layer. The method comprises depositing, on a substrate, an initial layer stack comprising a first layer comprising a first electrode material compound, and a second layer comprising an electrolyte material compound; and afterwards performing a lithiation step comprising incorporating Li in the first layer and in the second layer, thereby forming a stack of a first electrode layer and a solid electrolyte layer. The initial layer stack may further comprise a third layer comprising a second electrode material compound. By performing the lithiation step, Li is also incorporated in the third layer, such that a stack of a first electrode layer, a solid electrolyte layer, and a second electrode layer is formed. One or more of the first, second, or third layers may be Li-free.Type: GrantFiled: May 4, 2016Date of Patent: August 8, 2017Assignees: IMEC VZW, Katholieke Universiteit Leuven, KU Leuven R&DInventors: Nouha Labyedh, Alfonso Sepulveda Marquez, Philippe Vereecken
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Patent number: 9578741Abstract: Provided is a copper foil for a printed wiring board including a roughened layer on at least one surface thereof. In the roughened layer, the average diameter D1 at the particle bottom being apart from the bottom of each particle by 10% of the particle length is 0.2 to 1.0 ?m, and the ratio L1/D1 of the particle length L1 to the average diameter D1 at the particle bottom is 15 or less. In the copper foil for printed wiring board, when a copper foil for printed wiring having a roughened layer is laminated to a resin and then the copper layer is removed by etching, the sum of areas of holes accounting for the resin roughened surface having unevenness is 20% or more. The present invention involves the development of a copper foil for a semiconductor package substrate that can avoid circuit erosion without causing deterioration in other properties of the copper foil.Type: GrantFiled: March 26, 2013Date of Patent: February 21, 2017Assignee: JX Nippon Mining & Metals CorporationInventors: Tomota Nagaura, Michiya Kohiki, Terumasa Moriyama
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Patent number: 9464356Abstract: Among other things, a device for use in electrolyzing water is described. The device comprises an electrolysis unit that includes a chamber, an ion exchange structure in the chamber, a cathode, an anode, a high pressure chamber, and a reservoir. The chamber is separated by the ion exchange structure into a first compartment and a second compartment. The cathode is in the first compartment and the anode in the second compartment. The reservoir is disposed in the high pressure chamber for storing water to be supplied to the chamber of the electrolysis unit. In some implementations, the ion exchange structure is a proton exchange membrane.Type: GrantFiled: September 20, 2012Date of Patent: October 11, 2016Assignee: Encite LLCInventors: Stephen Alan Marsh, Donald Merrill Parker
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Patent number: 9028972Abstract: A copper foil for a printed wiring board, the copper foil being characterized by having, on at least one surface thereof, a roughed layer of the copper foil in which an average diameter at a particle root (D1) corresponding to a distance of 10% of a particle length from the root, is 0.2 ?m to 1.0 ?m, and a ratio of the particle length (L1) to the average diameter at the particle root (D1) is 15 or less when L1/D1. A copper foil for a printed wiring board, wherein a sum of area covered by holes on an uneven and roughened surface of a resin is 20% or more at a surface of the resin formed by laminating the resin and a copper foil for a printed wiring having a roughened layer and then removing the copper layer by etching. An object of the present invention is to develop a copper foil for a semiconductor package board in which the aforementioned phenomenon of circuit erosion is avoided without deteriorating other properties of the copper foil.Type: GrantFiled: September 8, 2011Date of Patent: May 12, 2015Assignee: JX Nippon Mining & Metals CorporationInventors: Michiya Kohiki, Terumasa Moriyama
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Publication number: 20140144782Abstract: A method to inexpensively and efficiently produce conductive materials on the surface of which a nano-level fine structure is formed includes surface modification including immersing a stable anode electrode and a workpiece as a cathode electrode, the workpiece including a conductive material with a work surface, in an electrolytic solution, then applying a voltage not less than a first voltage and less than a second voltage between the stable anode electrode and the workpiece as the cathode electrode immersed in the electrolytic solution, thereby modifying the work surface, the first voltage being a voltage corresponding to a current value that is ½ of the sum of a first maximum current value appearing first in a positive voltage region and a first minimum current value appearing first in the positive voltage region with respect to voltage-current characteristics of a surface modification treatment system, the second voltage exhibiting a complete-state plasma.Type: ApplicationFiled: August 26, 2011Publication date: May 29, 2014Applicant: JFE STEEL CORPORATIONInventors: Masayasu Nagoshi, Kaoru Sato, Seiichi Watanabe, Souki Yoshida
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Patent number: 8609273Abstract: An anode for a lithium ion secondary battery includes an anode, and a LiF-based coating layer formed with LiF-based particles on a surface of the anode. The LiF-based coating layer has a thickness of 0.05 to 1 ?m. The anode allows the LiF-based coating layer created by side reaction of LiPF6 during a battery charging/discharging process to be relatively uniformly formed on the anode surface, thereby elongating the life cycle of a lithium ion secondary battery.Type: GrantFiled: February 24, 2009Date of Patent: December 17, 2013Assignee: LG Chem, Ltd.Inventors: Yoon-Jung Bae, Han-Ho Lee, Jin-Hyuk Min, Eun-Ju Lee, Jong-Seok Jeong
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Publication number: 20130115453Abstract: The present invention is directed to a hybrid nanostructure. The hybrid nanostructure includes at least two pseudocapacitative materials arranged in an elongate core-shell arrangement, wherein the core is an elongate nanostructure comprising or consisting of the first pseudocapacitative material and the shell is a plurality of flake- or sheet-like nanostructures attached to the core structure and comprising or consisting of the second pseudocapacitative material. The present invention also relates to a method for forming the hybrid nanostructure, and an electrode including a plurality of the hybrid nanostructures.Type: ApplicationFiled: November 1, 2012Publication date: May 9, 2013Applicant: NANYANG TECHNOLOGICAL UNIVERSITYInventor: Nanyang Technological University
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Patent number: 8252166Abstract: A rolled copper or copper alloy foil having a roughened surface formed of fine copper particles is obtained by subjecting a rolled foil to roughening plating with a plating bath containing copper sulfate (Cu equivalent of 1 to 50 g/L), 1 to 150 g/L of sulfuric acid, and one or more additives selected among sodium octyl sulfate, sodium decyl sulfate, and sodium dodecyl sulfate under the conditions of temperature of 20 to 50° C. and current density of 10 to 100 A/dm2. The foil has reduced craters, which are defects unique to rolled foils having a roughened surface, has high strength, adhesive strength with the resin layer, acid resistance and anti-tin plating solution properties, high peel strength, favorable etching properties and gloss level, and is suitable for producing a flexible printed wiring board capable of bearing a fine wiring pattern. A method of roughening the rolled foil is also provided.Type: GrantFiled: September 23, 2011Date of Patent: August 28, 2012Assignee: JX Nippon Mining & Metals CorporationInventors: Yousuke Kobayashi, Atsushi Miki, Keisuke Yamanishi
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Patent number: 8206569Abstract: A method and apparatus for forming a reliable and cost efficient battery or electrochemical capacitor electrode structure that has an improved lifetime, lower production costs, and improved process performance are provided. In one embodiment a method for forming a three dimensional porous electrode for a battery or an electrochemical cell is provided. The method comprises depositing a columnar metal layer over a substrate at a first current density by a diffusion limited deposition process and depositing three dimensional metal porous dendritic structures over the columnar metal layer at a second current density greater than the first current density.Type: GrantFiled: January 29, 2010Date of Patent: June 26, 2012Assignee: Applied Materials, Inc.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Robert Z. Bachrach
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Patent number: 8192605Abstract: Embodiments described herein generally relate to methods and apparatus for forming an electrode structure used in an energy storage device. More particularly, embodiments described herein relate to methods and apparatus for characterizing nanomaterials used in forming high capacity electrode structures for energy storage devices. In one embodiment a process for forming an electrode structure for an energy storage device is provided. The process comprises depositing a columnar metal structure over a substrate at a first current density by a diffusion limited deposition process, measuring a capacitance of the columnar metal structure to determine a surface area of the columnar metal structure, and depositing three dimensional porous metal structures over the columnar metal structure at a second current density greater than the first current density.Type: GrantFiled: February 9, 2009Date of Patent: June 5, 2012Assignee: Applied Materials, Inc.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Eric Casavant, Robert Z. Bachrach
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Patent number: 7976956Abstract: A through-hole type laminated circuit board is given with high reliability of electrical connection using copper foil and conductive paste containing low melting point metal without generating harmful void and crack at boundary between the copper foil and conductive paste metal. The laminated circuit board is made by laminating a multiple number of resin boards with roughening treated copper foils at least on their one surface sides with roughening projection deposition of less than 150 mg/dm2 to make surface roughness Rz of 0.3 to 10 ?m and height of the projection to be 0.3 to 10 ?m. Surface roughness of the original foil is 0.1 to 5 ?m and the amount of copper metal atoms of roughening treated layer is set at 4 times or less than the amount of diffusible conductive paste metal atoms containing low melting point metal into the roughening treated layer on the foil surface.Type: GrantFiled: November 8, 2006Date of Patent: July 12, 2011Assignees: Furukawa Circuit Foil., Ltd., The Furukawa Electric Co., Ltd.Inventors: Yuuji Suzuki, Yuuki Kikuchi, Satoru Zama
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Publication number: 20110162971Abstract: A sputtering target with low generation of particles in which oxides, carbides, nitrides, borides, intermetallic compounds, carbonitrides, and other substances without ductility exist in a matrix phase made of a highly ductile substance at a volume ratio of 1 to 50%, wherein a highly ductile and conductive metal coating layer is formed on an outermost surface of the target.Type: ApplicationFiled: February 24, 2010Publication date: July 7, 2011Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Yuichiro Nakamura, Akira Hisano, Junnosuke Sekiguchi
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Publication number: 20100216026Abstract: A method for forming a battery from via thin-film deposition processes is disclosed. A mesoporous carbon material is deposited onto a surface of a conductive substrate that has high surface area, conductive micro-structures formed thereon. A porous, dielectric separator layer is then deposited on the layer of mesoporous carbon material to form a half cell of an energy storage device. The mesoporous carbon material is made up of CVD-deposited carbon fullerene “onions” and carbon nano-tubes, and has a high porosity capable of retaining lithium ions in concentrations useful for storing significant quantities of electrical energy. Embodiments of the invention further provide for the formation of an electrode having a high surface area conductive region that is useful in a battery structure.Type: ApplicationFiled: June 30, 2009Publication date: August 26, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Robert Z. Bachrach
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Publication number: 20100193365Abstract: A method and apparatus for forming a reliable and cost efficient battery or electrochemical capacitor electrode structure that has an improved lifetime, lower production costs, and improved process performance are provided. In one embodiment a method for forming a three dimensional porous electrode for a battery or an electrochemical cell is provided. The method comprises depositing a columnar metal layer over a substrate at a first current density by a diffusion limited deposition process and depositing three dimensional metal porous dendritic structures over the columnar metal layer at a second current density greater than the first current density.Type: ApplicationFiled: January 29, 2010Publication date: August 5, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Robert Z. Bachrach
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Patent number: 7749610Abstract: The object is to provide copper foil of high adhesion even when the roughness Rz of a nodular surface of the copper foil is low, and a method of manufacturing the copper foil. To achieve this object, there is adopted a copper foil which is characterized in that an area coefficient C(S), which is defined by A(S)/B(S) from a three-dimensional surface area A(S), which is obtained by performing three-dimensional measurement of a surface area of a nodular surface of a copper foil sample S under a laser microscope, and from a measuring region area B(S), which is an area of a measuring region of the three-dimensional surface area A(S), and a roughness Rz(S) of a nodular surface of the copper foil sample S, which is measured by a stylus-type roughness meter, have a relationship of equation (1) below, and in that the roughness Rz(S) is 1.0 ?m to 3.0 ?m, 0.5×Rz(S)+0.5?C(S)??(1) where Rz(S) is a numerical value represented by ?m.Type: GrantFiled: March 31, 2005Date of Patent: July 6, 2010Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Kenichiro Iwakiri, Seiji Nagatani
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Publication number: 20100126870Abstract: Deposition of nanoparticles onto carbon surfaces is described. Metal and/or metal oxide ions are deposited on a carbon surface by electrodeposition, such as by immersing a carbon and an anode in a salt bath, and applying a number of electrical pulses having a defined pulse width. The size, coverage density, and metallic composition of the nanoparticles may be affected by the pulse width of the electrical pulses, the number of electrical pulses, and the chemical composition of the salt bath, respectively. The carbon may be anodized before electrodeposition. If the carbon is a carbon precursor, after electrodeposition, the carbon precursor is carbonized to form a carbon. After electrodeposition, the carbon may be activated to form an activated carbon. The nanoparticles may serve as catalysts for activation rugosity of mesoporous carbons. The catalytically activated carbon materials may be used in all manner of devices that contain carbon materials.Type: ApplicationFiled: May 9, 2008Publication date: May 27, 2010Inventors: Rudyard Lyle Istvan, Stephen M. Lipka
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Patent number: 7335289Abstract: A method of producing high purity electrolytic copper through halide-bath electrowinning is provided. The method includes the steps of: growing copper in dendritic form to be deposited on a cathode; and recovering growth ends of 3.0 mm or shorter from the dendrites.Type: GrantFiled: August 11, 2004Date of Patent: February 26, 2008Assignees: Nippon Mining & Metals Co., Ltd., Mitsui Mining and Smelting Co., Ltd.Inventors: Kenji Haiki, Kazuhiko Motoba, Hiroshi Oda
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Patent number: 7166203Abstract: A system for maintaining a concentration range of an electroreducible metal species undergoing electrolysis within a predetermined concentration range comprises a first container containing a body of an electrolyte solution in which a metal is partially dissolved, a second container in fluid communication with the first container, the second container containing a second body of the solution, and a means for exchanging solution between the containers. The second container is configured with a means for electrolyzing, and a means for sensing the concentration of, the dissolved metal in the second body. During electrolysis, if the sensed concentration is within a predetermined range, the second body is circulated through the electrolyzing means; if the sensed concentration is outside or nearly outside the range, the solution is exchanged to maintain the concentration within the range.Type: GrantFiled: September 10, 2003Date of Patent: January 23, 2007Assignee: Teck Cominco Metals Ltd.Inventors: Stephen R. Des Jardins, Stuart I. Smedley
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Patent number: 6875330Abstract: A process is provided for coating metallic workpieces with a bearing material, wherein the workpiece first receives a hard chromium plating having a pearl or columnar structure type surface. A predominantly silver layer is then galvanically deposited, which fills in and smooths the pearl or columnar structure type surface of the hard chromium plating. Optionally, additional hard chromium platings and predominantly silver-containing layers may be applied, preferably galvanically. The predominantly silver layer may advantageously contain a graphite component.Type: GrantFiled: May 2, 2002Date of Patent: April 5, 2005Assignee: Duralloy AGInventor: Marco Santini
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Patent number: 6869515Abstract: Embodiments of the present invention provide methods for enhancing void-free metallic filling of narrow openings by electrochemical deposition (ECD). The methods provide enhanced replenishment of plating inhibitor at the field, while depleting the inhibitor inside narrow openings. The resulting inhibitor gradients facilitate void-free ECD filling of narrow openings with large aspect ratios. The inventive methods utilize vigorous electrolyte agitation at the field and top corners of the openings, while maintaining a relatively stagnant electrolyte inside the openings. Vigorous agitation is produced, for example, by high pressure jets flow and/or by mechanical means, such as brush (or pad, or wiper blade) wiping, or by a combination of jets and wiping brushes.Type: GrantFiled: March 29, 2002Date of Patent: March 22, 2005Inventor: Uri Cohen
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Publication number: 20040195105Abstract: Disclosed herein are a biaxially textured pure metal or alloy layer deposited by electroplating process on the surface of a single-crystalline or quasi-single-crystalline metal substrate, and a method for manufacturing the biaxially textured pure metal or alloy layer. Specifically, the biaxially textured pure metal or alloy layer is deposited by electroplating process on the surface of a pure metal or alloy substrate having single-crystalline or quasi-single-crystalline orientation. The biaxially textured pure metal or alloy layer has a misorientation on the c-axis of 4° or less and a misorientation on the plane formed by the a-axis and b-axis of 5.2° or less in which the misorientation on the c-axis is determined by a Full Width at Half Maximum of peaks on the &thgr;-rocking curve and the misorientation on the plane formed by the a-axis and b-axis is determined by a Full Width at Half Maximum of peaks on the &PHgr;-scan.Type: ApplicationFiled: June 27, 2003Publication date: October 7, 2004Applicant: Korea Institute of Machinery and MaterialsInventors: Jai-Moo Yoo, Young-Kuk Kim, Jae-Woong Ko, Kyu-Hwan Lee, Do-Yon Chang
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Publication number: 20040188263Abstract: The object is to provide carrier foil-incorporated copper foil which permits drilling by a carbon dioxide laser when on the surface of outer-layer copper foil of a copper-clad laminate there is no nickel assist metal layer or an organic material film to increase the absorption of laser light. For this purpose, there is used, for example, carrier foil-incorporated copper foil in which copper foil for printed wiring board manufacturing having a nodular-treated surface on the side of one surface of a bulk copper layer and carrier foil are laminated via an adhesive interface layer on a side opposite to the nodular-treated surface of the bulk copper layer, the bulk copper layer being formed from a high-carbon copper with a carbon content of 0.03 wt % to 0.40 wt %.Type: ApplicationFiled: December 11, 2003Publication date: September 30, 2004Inventors: Akiko Sugimoto, Junshi Yoshioka, Makoto Dobashi, Kenjirou Izutani, Youzo Itagaki, Osamu Nakano
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Publication number: 20040161593Abstract: The present invention relates to a double-sided copper-clad laminate for forming a capacitor layer, formed by adhering electrodeposited copper foils on the both sides of a dielectric layer of a thickness of 10 &mgr;m or less, and the object of the present invention is to secure good voltage resistant proprieties.Type: ApplicationFiled: February 17, 2004Publication date: August 19, 2004Inventors: Kazuhiro Yamazaki, Takashi Syoujiguchi
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Publication number: 20040016646Abstract: An electrochemical method for generating both mesoporous metal and metal oxide films from dilute surfactant solutions by utilizing self assembly of surfactant-inorganic aggregates in the electric field of the solid-liquid interface at an electrode to specifically direct the morphology of the film. The surface of the working electrode serves as a solid-liquid interface in a plating solution containing surfactant and inorganic ions and salts.Type: ApplicationFiled: July 29, 2002Publication date: January 29, 2004Inventors: Galen D. Stucky, Kyoung-Shin Choi, Eric W. McFarland
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Publication number: 20030217928Abstract: A method for producing an array of oriented nanofibers that involves forming a solution that includes at least one electroactive species. An electrode substrate is brought into contact with the solution. A current density is applied to the electrode substrate that includes at least a first step of applying a first substantially constant current density for a first time period and a second step of applying a second substantially constant current density for a second time period. The first and second time periods are of sufficient duration to electrically deposit on the electrode substrate an array of oriented nanofibers produced from the electroactive species. Also disclosed are films that include arrays or networks of oriented nanofibers and a method for amperometrically detecting or measuring at least one analyte in a sample.Type: ApplicationFiled: May 23, 2002Publication date: November 27, 2003Applicant: Battelle Memorial InstituteInventors: Yuehe Lin, Liang Liang, Jun Liu
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Patent number: 6632341Abstract: Described is a process for producing a self-supporting metal foil (40), in particular copper foil, which by virtue of its constitution has a low shearing strength and which can be structured in a sharp-edged configuration. In this case a base layer of the metal foil (40) is galvanically deposited on a roller cathode (22). A cauliflower structure (60) comprising the metal is deposited in firmly adhering relationship on the metal base layer (58) by means of an additional anode (32) provided between the roller cathode (22) and the anode cage (24). The metal foil (40) comprising the metal base layer (58) and the cauliflower structure (60) is detached from the roller cathode (22), rinsed and dried. The dried foil (40) comprising the metal base layer (58) provided with the cauliflower structure (60) is moved through a black oxide bath (46). There then follows a rinsing operation and a drying operation.Type: GrantFiled: February 27, 2002Date of Patent: October 14, 2003Assignee: Bolta-Werke GmbHInventors: Axel Schäfer, Oswald Beetz, Jürgen Hackeŕt
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Patent number: 6610417Abstract: The invention relates to the manufacture of metal foil electrodes useful in the manufacture of printed circuit boards having passive circuit components such as capacitors, resistors or inductors configured in a planar orientation. A copper foil is coated on each opposite side with a thin layer of nickel, which increases the range of functionality of the foil.Type: GrantFiled: October 4, 2001Date of Patent: August 26, 2003Assignee: Oak-Mitsui, Inc.Inventors: John A. Andresakis, Edward Skorupski, Wendy Herrick, Michael D. Woodry
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Patent number: 6605369Abstract: The present invention is directed to provision of a surface-treated copper foil exhibiting a maximum effect of a silane coupling agent which is adsorbed onto the copper foil and is employed in order to enhance adhesion between the copper foil and a substrate during manufacture of printed wiring boards. The invention is also directed to provision of a method for producing such a copper foil. To attain these goals, a surface-treated copper foil for producing printed wiring boards is provided, wherein an anti-corrosion treatment comprises forming a zinc layer or a zinc alloy layer on a surface of the copper foil and forming an electrodeposited chromate layer on the zinc or zinc alloy layer; forming a silane-coupling-agent-adsorbed layer on the electrodeposited chromate layer without causing the electrodeposited chromate layer of the nodular-treated surface to dry; and drying.Type: GrantFiled: August 14, 2001Date of Patent: August 12, 2003Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Naotomi Takahashi, Yutaka Hirasawa
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Publication number: 20030111351Abstract: Disclosed is a surface treatment method for increasing adhesion of a surface of copper foil to an insulating epoxy-impregnated substrate used in printed circuit boards, which includes the steps of nodularizing a surface of an electrolytic copper foil, surface-treating the surface of the nodularized electrolytic copper foil by Zn—As alloy electrodeposition to form a Zn—As composite layer thereon and then coating the surface of the surface-treated electrolytic copper foil with a silane coupling agent mixture, whose compounding ratio of 3-aminopropyltriethoxysilane with respect to vinyltriethoxysilane is between 6:4 and 9:1. This method is very effective to prevent discoloration of copper foil caused by oxidation and the like.Type: ApplicationFiled: October 23, 2002Publication date: June 19, 2003Inventors: Sang-Kyum Kim, Chang-Hee Choi, Byoung-Un Kang
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Patent number: 6569543Abstract: A composite material includes a structural carrier layer and a relatively thin metal foil layer separated by a release layer. The release layer, that may be an admixture of a metal such as nickel or chromium and a non-metal such as chromium oxide, nickel oxide, chromium phosphate or nickel phosphate, provides a release force for the metal foil layer from the carrier strip that is typically on the order of 0.1 pound per inch to 2 pounds per inch. This provides sufficient adhesion to prevent premature separation of the metal foil layer from the carrier layer, but easy removal of the carrier layer when desired. The metal foil layer may be electrolytically formed copper having a low height profile, on the order of 0.5 micron to 2.7 microns, bond strength enhancing agent coating a side of the metal foil layer. The enhanced surface is subsequently bonded to a dielectric and the carrier layer then removed.Type: GrantFiled: February 15, 2001Date of Patent: May 27, 2003Assignee: Olin CorporationInventors: William R. Brenneman, Szuchain F. Chen, Derek E. Tyler
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Patent number: 6497806Abstract: A method of producing a roughening-treated copper foil, comprising (A) a copper foil, (B) a composite metal layer, which is formed on a bonding surface of the copper foil and comprises (I) copper, (II) at least one metal selected from the group consisting of tungsten and molybdenum and (III) at least one metal selected from the group consisting of nickel, cobalt, iron and zinc, and (C) a roughened layer comprising copper, which is formed on the composite metal layer.Type: GrantFiled: April 20, 2001Date of Patent: December 24, 2002Assignee: Nippon Denkai, Ltd.Inventor: Yasuhiro Endo
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Patent number: 6495022Abstract: A copper foil for fine wiring is produced by forming on a bonding surface of a copper foil a composite metal layer comprising (I) copper, (II) at least one of tungsten and molybdenum and (III) at least one of nickel, cobalt, iron and zinc by carrying out electrolysis in a plating bath (A) containing ions of these metals and chloronium ions, and then forming a roughened layer comprising copper on the composite metal layer by carrying out electrolysis in a plating bath (B) containing copper ions at a current density not lower than a limiting current density of the plating bath to form a dendritic copper electrodeposition layer and then carrying out subsequent electrolysis at a current density lower than the limiting current density of plating bath to form nodular copper.Type: GrantFiled: September 18, 2001Date of Patent: December 17, 2002Assignee: Nippon Denkai, Ltd.Inventors: Yasuhiro Endo, Hiroki Hara, Nobuchika Yagihashi
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Patent number: 6495021Abstract: A dendritic sponge which is directionally-grown on a substrate material has a high surface to volume ratio and is suitable for forming anodes for highly efficient capacitors. A dielectric film is formed on the sponge surface by oxidizing the surface. In a preferred embodiment, the dielectric is grown on titanium sponge and is doped with oxides of Ca, Mg, Sr, Be, or Ba to improve the film's dielectric constant or with higher valent cations, such as Cr6+, V5+, Ta5+, Mo6+, Nb5+, W6+, and P5+, to reduce the oxygen vacancy concentration and leakage current of the dielectric film. A capacitor formed from the sponge includes a cathode electrolyte which serves as an electrical conductor and to repair the dielectric film by re-oxidizing the anode surface at areas of local breakdown. Sponges of titanium, tantalum, and aluminum form efficient dielectric films.Type: GrantFiled: March 16, 2001Date of Patent: December 17, 2002Assignee: Case Western Reserve UniversityInventors: Gerhard Welsch, Donald McGervey
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Publication number: 20020182433Abstract: A roughening-treated copper foil, comprising (A) a copper foil, (B) a composite metal layer, which is formed on a bonding surface of the copper foil and comprises (I) copper, (II) at least one metal selected from the group consisting of tungsten and molybdenum and (III) at least one metal selected from the group consisting of nickel, cobalt, iron and zinc, and (C) a roughened layer comprising copper, which is formed on the composite metal layer.Type: ApplicationFiled: April 20, 2001Publication date: December 5, 2002Inventor: Yasuhiro Endo
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Patent number: 6447929Abstract: A component for use in forming a printed circuit board comprised of a copper foil, a layer of chromium chemically deposited thereon, the layer of chromium having a thickness of less than about 0.10 &mgr;m; and a layer of electrodeposited copper on the layer of chromium, the layer of electrodeposited copper having a thickness of less than 35 &mgr;m. A nodular treatment layer is provided on the copper foil and the layer of electrodeposited copper.Type: GrantFiled: August 29, 2000Date of Patent: September 10, 2002Assignee: Gould Electronics Inc.Inventors: Jiangtao Wang, Dan Lillie, Sidney J. Clouser
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Publication number: 20020098374Abstract: This invention provides a copper foil for a printed wiring board, which comprises a copper foil, an alloy layer (A) comprising copper, zinc, tin and nickel which is formed on a surface of the copper foil, said surface to be brought into contact with a substrate for a printed wiring board, and a chromate layer which is formed on a surface of the alloy layer (A,. The copper foil for a printed wiring board has the following features: even if a printed wiring board is produced using a long-term stored copper foil, the interface between the copper foil and the substrate is only slightly corroded with chemicals; even if the copper foil contacts a varnish containing an organic acid, e.g., a varnish for an acrylic resin, in the formation of a copper-clad laminate, the bond strength is sufficient. Even if a printed circuit board made by using the copper foil is placed in a high temperature environment, e.g.Type: ApplicationFiled: October 26, 2001Publication date: July 25, 2002Inventors: Kazuhisa Fujiwara, Hiroshi Tan, Mitsuo Fujii, Masanobu Tsushima
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Publication number: 20020053517Abstract: A copper foil for fine wiring is produced by forming on a bonding surface of a copper foil a composite metal layer comprising (I) copper, (II) at least one of tungsten and molybdenum and (III) at least one of nickel, cobalt, iron and zinc by carrying out electrolysis in a plating bath (A) containing ions of these metals and chloronium ions, and then forming a roughened layer comprising copper on the composite metal layer by carrying out electrolysis in a plating bath (B) containing copper ions at a current density not lower than a limiting current density of the plating bath to form a dendritic copper electrodeposition layer and then carrying out subsequent electrolysis at a current density lower than the limiting current density of plating bath to form nodular copper.Type: ApplicationFiled: September 18, 2001Publication date: May 9, 2002Inventors: Yasuhiro Endo, Hiroki Hara, Nobuchika Yagihashi
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Patent number: 6372113Abstract: Treated copper foil produced by electrodepositing on a matte surface of a base copper foil a “corrective” copper layer having a surface roughness different from the surface roughness of the matte surface of the base foil and which has a peak count greater than the peak count of the matte surface of the base foil. In the electrodeposition there are used a unique electrolyte composition and plating conditions effective to control the micro-throwing process of the plating process so that the surface roughness of the corrective is substantially constant from one batch of base foil to another.Type: GrantFiled: September 13, 1999Date of Patent: April 16, 2002Assignee: Yates Foil USA, Inc.Inventors: Charles B. Yates, George Gaskill, Chinsai T. Cheng, Ajesh Shah, Adam M. Wolski, Paul DuFresne
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Patent number: 6342308Abstract: A treated electrodeposited copper foil having a bond-enhancing copper layer, preferably a plurality of layers, electrodeposited on a bonding side of a base copper foil, a layer of co-deposited copper and arsenic electrodeposited on the bond-enhancing layer, and a zinc or zinc alloy layer electrodeposited on the copper/arsenic layer. A process for making such foil, and a copper-clad laminate wherein such foil is bonded to a polymeric substrate.Type: GrantFiled: September 29, 1999Date of Patent: January 29, 2002Assignee: Yates Foil USA, Inc.Inventors: Charles B. Yates, George Gaskill, Chinsai T. Cheng, Ajesh Shah
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Publication number: 20010051282Abstract: Treated copper foil produced by electrodepositing on a matte surface of a base copper foil a “corrective” copper layer having a surface roughness different from the surface roughness of the matte surface of the base foil and which has a peak count greater than the peak count of the matte surface of the base foil. In the electrodeposition there are used a unique electrolyte composition and plating conditions effective to control the micro-throwing process of the plating process so that the surface roughness of the corrective is substantially constant from one batch of base foil to another.Type: ApplicationFiled: September 13, 1999Publication date: December 13, 2001Applicant: Yates Foil USA, Inc.Inventors: CHARLES B. YATES, GEORGE GASKILL, CHINSAI T. CHENG, AJESH SHAH, ADAM M. WOLSKI, PAUL DUFRESNE
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Patent number: 6319385Abstract: A structured surface coating is electrochemically deposited on an (electrically conductive) surface of a component. The component to be coated forms the cathode in a galvanic bath. The process current is raised in discrete steps in a nucleation phase during which island formations are deposited on the surface, with brief pauses between each increase of between 0.1 and 30 sec. The process current is then maintained at a constant level, during which the islands grow. The process sequence may be repeated several times.Type: GrantFiled: September 21, 1999Date of Patent: November 20, 2001Assignee: Heidelberger Druckmaschinen AGInventor: Karl Müll