Utilizing Alkaline Bath Patents (Class 205/326)
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Patent number: 8945366Abstract: A method of treating metallic workpieces with an anodizing solution, compositions of the anodizing solution and the coatings prepared with this anodizing solution for anodizing metallic surfaces, especially surfaces of magnesium, magnesium alloys, aluminum and aluminum alloys, are disclosed. The compositions are basic aqueous solutions comprising a water-soluble inorganic hydroxide, phosphorus and oxygen containing anions, at least one surfactant and an alkaline buffer based on at least one alkaline hydrolyzed silane, on at least one alcohol showing at least one alkaline radical group or on a mixture of them.Type: GrantFiled: March 26, 2010Date of Patent: February 3, 2015Assignees: Chemetall GmbH, Alonim Holding Agricultural Cooperative Society Ltd.Inventor: Ilya Ostrovsky
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Patent number: 8470452Abstract: A wear resistant ceramic coated aluminum alloy article. The article is made by a method including the steps of: a) immersing the article in an aqueous electrolyte containing from about 1.5 to about 2.5 grams per liter of alkali metal hydroxide and from about 6.5 to about 9.5 grams per liter of alkali metal silicate. No more than 1 g per liter of alkali metal pyrophosphate is present and no more than about 0.05 percent of hydrogen peroxide is present, and b) applying an alternating current through the electrolyte using the article as one electrode where a second electrode includes at least one of an electrically conductive container or an immersed separate electrode, where applied EMF is selected to provide a current density of from about 15 to about 25 A/dm2, for a sufficient time to obtain a wear resistant ceramic coating having a thickness of from about 125 to about 150 ?m.Type: GrantFiled: June 21, 2011Date of Patent: June 25, 2013Assignee: Calvary Design Team, Inc.Inventors: Mark R. Chaney, Frederick A. Campbell
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Patent number: 8282807Abstract: In a method of manufacturing a metal member, a metal material containing aluminum as a main component is anodized in an anodization solution having a pH of 4 to 10 and containing a nonaqueous solvent having a dielectric constant smaller than that of water and capable of dissolving water, thereby forming a nonporous amorphous aluminum oxide passivation film on a surface of the metal member. The method includes a step of controlling the viscosity of the anodization solution. In the step of controlling the viscosity, the viscosity of the anodization solution is lowered by elevating the temperature of the anodization solution above the room temperature or by adding to the anodization solution a substance having a dielectric constant smaller than that of water and a viscosity lower than that of the nonaqueous solvent.Type: GrantFiled: December 28, 2007Date of Patent: October 9, 2012Assignees: National University Corporation Tohoku University, Mitsubishi Chemical CorporationInventors: Tadahiro Ohmi, Minoru Tahara, Yasuhiro Kawase
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Publication number: 20110247939Abstract: A wear resistant ceramic coated aluminum alloy article. The alloy preferably contains from about 85 to about 92 percent aluminum with a plurality of other oxidizable metals selected from copper, magnesium, zinc, and chromium. Less that about 2 percent total of other elements is usually present. In accordance with the invention, the alloy preferably contains less than 0.5 percent each of manganese, iron and silicon. An example of such an alloy is 7075 aluminum alloy. The article is made by a method including the steps of: a) immersing the article in an aqueous electrolyte containing from about 1.5 to about 2.5 grams per liter of alkali metal hydroxide and from about 6.5 to about 9.5 grams per liter of alkali metal silicate. In general no more than 1 g per liter of alkali metal pyrophosphate is present and no more than about 0.Type: ApplicationFiled: June 21, 2011Publication date: October 13, 2011Applicant: Calvary Design Team, Inc.Inventors: Mark R. Chaney, Frederick A. Campbell
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Publication number: 20100307800Abstract: The invention provides an anodised aluminium product for use in a metal core printed circuit board which in which the anodised layer forms a dielectric, and the resultant metal core printed circuit board has a sandwich structure having a thermal conductivity higher than and a thermal resistance lower than conventional metal core printed circuit boards using alternative dielectric layers, and with improved electrical insulation properties. The invention has application in manufacture of rigid and flexible printed circuit boards which have a metal substrate, manufacture of a heat conductive substrate for semiconductor devices, and electronic devices. While the use of the invention is described in relation to metal core printed circuit boards, the anodising process and anodised aluminium of the invention may have other applications beyond this technology. The invention also provides a method of manufacturing such an anodised aluminium product.Type: ApplicationFiled: February 10, 2006Publication date: December 9, 2010Applicant: OPULENT ELECTRONICS INTERNATIONAL PTE LTDInventors: Kai Fook Francis Wee, Jian Hua Xu, Jian Hong Dai
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Publication number: 20100230289Abstract: A method of treating metallic workpieces with an anodizing solution, compositions of the anodizing solution and the coatings prepared with this anodizing solution for anodizing metallic surfaces, especially surfaces of magnesium, magnesium alloys, aluminum and aluminum alloys, are disclosed. The compositions are basic aqueous solutions comprising a water-soluble inorganic hydroxide, phosphorus and oxygen containing anions, at least one surfactant and an alkaline buffer based on at least one alkaline hydrolyzed silane, on at least one alcohol showing at least one alkaline radical group or on a mixture of them.Type: ApplicationFiled: March 26, 2010Publication date: September 16, 2010Inventor: IIya Ostrovsky
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Patent number: 7780838Abstract: A method of treating metallic workpieces with an anodizing solution, compositions of the anodizing solution and the coatings prepared with this anodizing solution for anodizing metallic surfaces, especially surfaces of magnesium, magnesium alloys, aluminum and aluminum alloys, are disclosed. The compositions are basic aqueous solutions comprising a water-soluble inorganic hydroxide, phosphorus and oxygen containing anions, at least one surfactant and an alkaline buffer based on at least one alkaline hydrolyzed silane, on at least one alcohol showing at least one alkaline radical group or on a mixture of them.Type: GrantFiled: February 18, 2004Date of Patent: August 24, 2010Assignees: Chemetall GmbH, Alonim Holding Agricultural Cooperative Society Ltd.Inventor: Ilya Ostrovsky
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Publication number: 20090200175Abstract: A multicolor anodizing treatment for treating the surface of an aluminum workpiece includes the steps of (1) anti-oil procedure where dirty oil is removed from the aluminum workpiece, (2) rinsing where the aluminum workpiece is cleaned with running water in a rinsing trough, (3) chemical polishing where the aluminum workpiece is polished by means of a chemical solution, (4) anodizing where the aluminum workpiece is anodized to produce an oxide surface layer, (5) coloring where the aluminum workpiece is colored with at least one color, (6) drying where the aluminum workpiece is dried, and (7) finishing where the aluminum workpiece is sealed with a layer of sealant.Type: ApplicationFiled: February 7, 2008Publication date: August 13, 2009Inventors: Yuan-Ting Chang, Ruey-Feng Tai
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Patent number: 7396446Abstract: This invention relates to a method of anodising magnesium material which includes anodising the magnesium while it is immersed in an aqueous electrolyte solution having a pH above 7, and in the presence of a phosphate, the electrolyte solution also containing a sequestering agent. The method may further include the provision of a plasma suppressing substance within the electrolyte solution. Furthermore, the electrolyte solution may also preferably include a tertiary amine such a TEA, and the current passed through the electrolyte solution may preferably be a straight DC current.Type: GrantFiled: August 14, 2002Date of Patent: July 8, 2008Assignee: Keronite International LimitedInventor: Ian Grant Mawston
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Patent number: 7361626Abstract: The present invention relates to a Catalyst comprising a, preferably oxidic, core material, a shell of zinc oxide around said core material, and a catalytically active material in or on the shell, based on one or more of the metals cobalt, iron, ruthenium and/or nickel, preferably a Fischer-Tropsch catalyst, to the preparation of such a catalyst and the use thereof in GTL processes.Type: GrantFiled: April 25, 2005Date of Patent: April 22, 2008Assignee: Engelhard CorporationInventors: Cornelis Roeland Baijense, Geoffrey Johnson, Ahmad Moini
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Patent number: 6986838Abstract: A nanomachined and micromachined electrode (10) is disclosed that is produced by providing a layer of aluminum (11) positioned upon a conductive substrate (12), anodizing the layer of aluminum to produce a layer of aluminum oxide (13) having an array of pores (14), depositing a sacrificial metal (17) within the pores of the aluminum oxide layer, etching the aluminum oxide layer so as to leave an array of sacrificial metal rods (18), depositing a layer of electrode material (19) between the array of sacrificial metal rods, and etching the sacrificial metal rods so that a layer of copper remains having an array of pores (20) where the sacrificial metal rods had existed. The layer of copper is the electrode (10).Type: GrantFiled: August 13, 2004Date of Patent: January 17, 2006Assignee: Johnson Research & Development Co., Inc.Inventors: Davorin Babic, John M. Baxley, Paul D. Browne
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Patent number: 6919012Abstract: A ceramic coating is formed on a conductive article by immersing a first anodic electrode, including the conductive article, in an electrolyte comprising an aqueous solution of alkali metal hydroxide and an alkali metal silicate, providing a second cathodic electrode in contact with the electrolyte, and passing an alternating current from a resonant power source through the first electrode and to the second electrode while maintaining the angle ? between the current and the voltage at zero degree, while maintaining the voltage within a predetermined range. The resulting ceramic coated article comprises a coating which includes a metal, silicon, and oxygen, wherein the silicon concentration increases in the direction from the article surface toward an outer surface of the ceramic coating surface layer.Type: GrantFiled: March 25, 2003Date of Patent: July 19, 2005Assignee: Olimex Group, Inc.Inventor: Sergiu Bucar
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Patent number: 6916414Abstract: Using pulsed current and relatively low average voltages, articles containing light metals such as magnesium may be rapidly anodized to form protective surface coatings. The anodizing solutions employed may contain phosphate, permanganate, silicate, zirconate, vanadate, titanate, hydroxide, alkali metal fluoride and/or complex fluoride, optionally with other components present.Type: GrantFiled: June 5, 2002Date of Patent: July 12, 2005Assignee: Henkel Kommanditgesellschaft auf AktienInventor: Shawn E. Dolan
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Patent number: 6875334Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.Type: GrantFiled: June 26, 2002Date of Patent: April 5, 2005Assignee: Alonim Holding Agricultural Cooperative Society Ltd.Inventor: Ilya Ostrovsky
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Patent number: 6858126Abstract: A method of producing electrodes for electrolytic capacitors by etching metal foil in a low pH etching electrolyte is disclosed. The low pH electrolyte is an aqueous solution, which comprises hydrochloric acid, glycerol, sodium perchlorate or perchloric acid, sodium persulfate and titanium (111) chloride. Anode foils etched according to the method of the invention maintain high capacitance gains, electrical porosity and strength. The electrical porosity of the etched foils is sufficiently high such that the overall Equivalent Series Resistance (ESR) is not increased in multilayer anodes configurations. Also described is a low pH electrolyte bath composition. Anode foils etched according to the present invention and electrolytic capacitors incorporating the etched anode foils are also disclosed.Type: GrantFiled: November 6, 2002Date of Patent: February 22, 2005Assignee: Pacesetter, Inc.Inventors: Ralph Jason Hemphill, Thomas Flavian Strange
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Patent number: 6838297Abstract: The invention provides a nanostructure including an anodized film including nanoholes. The anodized film is formed on a substrate having a surface including at least one material selected from the group consisting of semiconductors, noble metals, Mn, Fe, Co, Ni, Cu and carbon. The nanoholes are cut completely through the anodized film from the surface of the anodized film to the surface of the substrate. The nanoholes have a first diameter at the surface of the anodized film and a second diameter at the surface of the substrate. The nanoholes are characterized in that either a constriction exists at a location between the surface of the anodized film and the surface of the substrate, or the second diameter is greater than the first diameter.Type: GrantFiled: May 31, 2001Date of Patent: January 4, 2005Assignee: Canon Kabushiki KaishaInventors: Tatsuya Iwasaki, Tohru Den
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Patent number: 6808615Abstract: Aluminum surface mount capacitors containing one or more anode foil coupons are initially anodized in an aqueous phosphate solution in order to produce an anodic oxide film having extreme resistance to hydration and attack by corrosive anions for the purpose of producing surface mount capacitors at high yield and of high stability.Type: GrantFiled: July 12, 2002Date of Patent: October 26, 2004Assignee: Kemet Electronics CorporationInventors: Philip Michael Lessner, Brian John Melody, John Tony Kinard, Erik Karlsen Reed, Albert Kennedy Harrington, Daniel F. Persico, David Alexander Wheeler
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Patent number: 6797147Abstract: Using aqueous electrolytes containing complex fluorides or oxyfluorides such as fluorozirconates, fluorotitanates, and fluorosilicates, articles containing light metals such as magnesium and aluminum may be rapidly anodized to form protective surface coatings. White coatings may be formed on aluminum articles using pulsed direct current or alternating current. When the article to be anodized is comprised of magnesium, pulsed direct current having a relatively low average voltage is preferably used.Type: GrantFiled: October 2, 2002Date of Patent: September 28, 2004Assignee: Henkel Kommanditgesellschaft auf AktienInventor: Shawn E. Dolan
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Publication number: 20030000847Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.Type: ApplicationFiled: June 26, 2002Publication date: January 2, 2003Applicant: ALGAT SHERUTEY GIMUT TEUFATI - KIBBUTZ ALONIMInventor: Ilya Ostrovsky
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Patent number: 6365028Abstract: This invention relates to the sphere of plasma electrolyte oxide coating of aluminium alloys. The method incorporates anode-cathode oxide coating in an alkaline electrolyte at a temperature of 15-50° C., using 50-60 Hz frequency alternating current. In the initial stage of the process oxide coating is carried on for 5-90 seconds at a current density of 160-180 A/dm2, then the current density is dropped to 3-30 A/dm2 and the process is continued in a regimen of spontaneous diminution of power demand without on-line adjustment of the regimen until the set coating thickness is achieved. The alkaline electrolyte used is an aqueous solution of alkaline metal hydroxide at 1-5 g/l, an alkaline metal silicate at 2-15 g/l, an alkaline metal pyrophosphate at 2-20 g/l and peroxide compounds at 2-7 g/l (in terms of H2O2—30%).Type: GrantFiled: June 14, 2000Date of Patent: April 2, 2002Assignee: Isle Coat LimitedInventor: Alexandr Sergeevich Shatrov
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Patent number: 6238540Abstract: A method for microplasma electrolytic processing a surface of an electroconductive material, involves establishing an electrical circuit between this material, as a first electrode, and a counterelectrode, as a second electrode, by immersing the first electrode into an electrolyte that is in contact with the second electrode and applying an electrical voltage across the first and second electrodes with a power source. In a first step, only a portion of the surface of the material is immersed in the electrolyte, the size of that portion being dependent on an output power of the power source, a composition of the material, an electric regime used, a composition of the electrolyte, and a minimal current density at which a process of microplasma oxidation is stable. The surface of the material is then completely immersed in the electrolyte while the voltage is regulated to cause a current value I(t) between the first and second electrodes ranging from 0.9I<I(t)1.Type: GrantFiled: July 9, 1999Date of Patent: May 29, 2001Assignee: R-Amtech International, Inc.Inventors: Aleksandr Vladimirovich Timoshenko, Aleksandr Grigorevich Rakoch
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Patent number: 6197178Abstract: A process and apparatus for forming oxide coatings on bodies of aluminum and aluminum alloys are described. The process includes forming an electrolyte bath in an inert container. At least two reactive metal bodies are suspended in the bath. The bodies are connected to electrodes which, in turn, are connected to a multiphase AC circuit. A multiphase power (preferably three-phase between three bodies) potential is imposed between each of the bodies. The bodies are moved in the electrolyte bath relative to each other until micro-arcs occur on the surfaces of the bodies, whereby to commence oxidation of the bodies. The imposition of the potential between each of the bodies is continued until the desired thickness of oxide is formed on the bodies.Type: GrantFiled: April 2, 1999Date of Patent: March 6, 2001Assignee: Microplasmic CorporationInventors: Jerry L. Patel, Nannaji Saka
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Patent number: 5775892Abstract: According to the present invention, an aluminum alloy containing silicon is anodized using an electrolyte including a compound containing an anion having complexing capability such as sodium hydrogenphosphate or tribasic sodium phosphate, a salt of an organic acid containing an oxyacid anion such as sodium citrate or sodium tartrate or an alcohol such as sorbitol, and a halide such as potassium fluoride or sodium fluoride. The use of such an electrolyte results in a reduced amount of silicon being incorporated in the anodic oxide film. When the resulting oxide film is subjected to an electrodeposition treatment such as electroplating or electrolytic coloring, wasteful consumption of electrodeposition current can be inhibited. An aluminum alloy decorative cover is produced by buffing the surface of an aluminum alloy containing silicon, forming the anodized film on the buffed surface, and subjecting the anodized film to sequential nickel and chromium plating.Type: GrantFiled: March 22, 1996Date of Patent: July 7, 1998Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hajime Miyasaka, Hideaki Ikeda
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Patent number: 5427678Abstract: The present invention provides a composite oxide thin film which is characterized in that said thin film is formed, by energizing a work electrode and an opposite electrode immersed in a solution containing reactive components, through the reaction between said reactive components in the solution and said work electrode. More particularly, the present invention provides a composite oxide thin film formed through an electric-chemical reaction under water thermal conditions. According to the present invention, improvement of crystallinity is promoted by the use of water thermal conditions as compared with the conventional thin film forming methods, and it is possible to obtain a uniform composite oxide thin film having an excellent crystallinity directly at a relatively low temperature. A large-area thin film can thus easily be manufactured.Type: GrantFiled: January 7, 1994Date of Patent: June 27, 1995Assignee: Research Development Corporation of JapanInventors: Masahiro Yoshimura, Yoo S. Eul, Nobuo Ishizawa
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Patent number: 5069763Abstract: A method is provided for electrolytic coating of a rectifier metal with a hard, adherent, uniform and corrosion-resistant coating which predominates in vanadium oxides. A rectifier metal (anode) and a metal cathode are immersed in the electrolytic bath and voltage potential is applied across the two electrodes and raised to about 280 volts within about 25 to about 35 seconds, and thereafter raised further therefrom to between about 280 and about 360 volts within a few minutes until the desired coating thickness is obtained. The electrolytic bath comprises a mixture of a major amount of alkali metal orthovanadate and a minor amount of alkali metal silicate in water.Type: GrantFiled: January 2, 1990Date of Patent: December 3, 1991Inventor: Rudolf Hradcovsky