Abstract: A method of producing a silicon film includes: forming a deposition composition comprising silicon dioxide dispersed in a molten salt; placing a metal substrate and a counter electrode in the composition; and passing a reducing current between the metal substrate and the counter electrode, wherein the reducing current causes reduction of silicon dioxide particles to form a silicon film on the metal substrate.

Abstract: A method of forming crystallized semiconductor particles includes: forming amorphous semiconductor particles in a vacuumed aggregation chamber; transporting the amorphous semiconductor particles formed in the vacuumed aggregation chamber to a vacuumed deposition chamber within which a substrate is held; and applying a vapor of a metal catalyst to the amorphous semi-conductor particles while still in transit to the substrate in the vacuumed deposition chamber to induce crystallization of at least portion of the amorphous semiconductor particles via the metal catalyst in the transit, thereby depositing the crystallized semiconductor particles with the metal catalyst attached thereto onto the substrate.

Abstract: Electrowinning methods and apparatus are suitable for producing elemental deposits of high quality, purity, and volume. Respective cathodes are used during electrowinning for bearing the elemental product, segregating impurities, dissolving morphologically undesirable material, and augmenting productivity. Silicon suitable for use in photovoltaic devices may be electrodeposited in solid form from silicon dioxide dissolved in a molten salt.

Abstract: An electrochemical method for producing Si nanopowder, Si nanowires and/or Si nanotubes directly from compound SiX or a mixture containing a silicon compound SiX, the method comprises: providing an electrolysis cell having a cathode, an anode and an electrolyte, using the compound SiX or the mixture containing compound SiX as a cathode and immersing the cathode in an electrolyte comprising a metal compound molten salt, applying a potential between the cathode and the anode in the electrolysis cell, and forming one or more of Si nanopowder, Si nanowires and Si nanotubes on the cathode electrode. The method has advantages of: 1) shorter production processing, 2) inexpensive equipment, 3) convenient operation, 4) reduction of contaminate, 5) easily available feed materials, and 6) easy to achieve continuous production. This is a new field of using electrochemical method for producing one-dimensional Si nano material, and a new method of producing Si nanopowder, Si nanowires and Si nanotubes.

Abstract: Provided is a method for producing fine metal particles, wherein metal oxide powders can be used as a source of fine metal particles, and a method for producing fine metal particles can be provided avoiding the contamination of the molten salt electrolyte bath and the produced fine metal particles. A method for producing fine metal particles (112) is provided which comprises generating cathodic discharge outside and over the surface of an electrolyte bath (100) comprising metal oxide powders (110) suspended therein, whereby the metal oxide powders (110) are electrochemically reduced into the fine metal particles (112).

Abstract: Electrowinning methods and apparatus are suitable for producing elemental deposits of high quality, purity, and volume. Respective cathodes are used during electrowinning for bearing the elemental product, segregating impurities, dissolving morphologically undesirable material, and augmenting productivity. Silicon suitable for use in photovoltaic devices may be electrodeposited in solid form from silicon dioxide dissolved in a molten salt.

Abstract: Disclosed is a novel method for producing high-purity silicon at low cost. Particularly disclosed is a novel method for producing high-purity silicon, which can be suitably used as a raw material for solar cells, at low cost.

Abstract: The invention relates generally to elemental boron, particularly to elemental boron having a high purity level and to a method of recovering elemental boron by the electrolysis of a molten boron-containing electrolyte.

Abstract: An electrochemical method for producing Si nanopowder, Si nanowires and/or Si nanotubes directly from compound SiX or a mixture containing a silicon compound SiX, the method comprises: providing an electrolysis cell having a cathode, an anode and an electrolyte, using the compound SiX or the mixture containing compound SiX as a cathode and immersing the cathode in an electrolyte comprising a metal compound molten salt, applying a potential between the cathode and the anode in the electrolysis cell, and forming one or more of Si nanopowder, Si nanowires and Si nanotubes on the cathode electrode. The method has advantages of: 1) shorter production processing, 2) inexpensive equipment, 3) convenient operation, 4) reduction of contaminate, 5) easily available feed materials, and 6) easy to achieve continuous production. This is a new field of using electrochemical method for producing one-dimensional Si nano material, and a new method of producing Si nanopowder, Si nanowires and Si nanotubes.

Abstract: The ability to switch at will between amperometric measurements and potentiometric measurements provides great flexibility in performing analyses of unknowns. Apparatus and methods can provide such switching to collect data from an electrochemical cell. The cell may contain a reagent disposed to measure glucose in human blood.

Abstract: The present invention relates to a method for electrolytic production and refining of metals having a melting point above about 1000° C., particularly silicon, where there is provided a first electrolytic cell having an upper molten electrolyte layer of a first electrolyte, a lower molten alloy layer of an alloy of the metal to be refined and at least one metal more noble than the metal to be refined. The lower alloy layer is the cathode in the first cell and an anode is positioned in the upper molten electrolyte layer. A second electrolytic cell is also provided with an upper molten metal layer of the same metal as the metal to be refined, said layer constituting a cathode, a lower molten alloy layer, said lower layer constituting an anode, said alloy having a higher density than the metal to be refined, and an intermediate molten electrolyte layer having a density between the density of the upper and lower molten layers.

Abstract: Disclosed is a novel method for producing high-purity silicon at low cost. Particularly disclosed is a novel method for producing high-purity silicon, which can be suitably used as a raw material for solar cells, at low cost.

Abstract: A process for preparing silicon comprising the following steps a) fused salt electrolysis of an SiO2-containing starting material together with antimony, mercury and sulfur to obtain a decomposed material; b) washing to remove elemental sulfur; c) acid treatment to eliminate foreign ions; d) reduction treatment to reduce mercury and/or antimony salts; e) density separation to separate the silicon from the residual components.

Abstract: A low temperature method for reducing and purifying refractory metals, metal compounds, and semi-metals using a catalyst. Using this invention, TiO2 can be reduced directly to Ti metal at room temperature. The catalyst is an ion in an electrolyte that catalyzes the rate of the reduction of a compound MX to M, wherein M is a metal or a semi-metal; MX is a metal compound, a semi-metal compound, or a metal or semi-metal dissolved as an impurity in M; and X is an element chemically combined with or dissolved in M.

Abstract: Process for preparing highly purified silicon and optionally aluminum and silumin (aluminum silicon alloy) in the same cell, wherein silicate and/or quartz containing rocks are subjected to electrolysis in a salt melt containing fluoride, whereby silicon and aluminum are formed in the same bath, and aluminum formed, which may be low alloyed, flow to the bottom and is optionally drawn off, and deposit formed on the cathode is removed from the cathode and crushed, optionally together with the remaining electrolysis bath, concentrated sulfuric acid and then hydrochloric acid and water are added to the crushed material, liberated Si-grains float to the surface and are taken out and treated further as desired.

Abstract: This invention discloses and claims the low temperature reduction and purification of refractory metals, metal compounds, and semi-metals. The reduction is accomplished using non-aqueous ionic solvents in an electrochemical cell with the metal entity to be reduced. Using this invention, TiO2 is reduced directly to Ti metal at room temperature.

Abstract: A method of removing oxygen from a solid metal, metal compound or semi-metal M1O by electrolysis in a fused salt of M2Y or a mixture of salts, which comprises conducting electrolysis under conditions such that reaction of oxygen rather than M2 deposition occurs at an electrode surface and that oxygen dissolves in the electrolyte M2Y and wherein, M1O is in the form of (sintered) granules or is in the form of a powder which is continuously fed into the fused salt. Also disclosed is a method of producing a metal foam comprising the steps of fabricating a foam-like metal oxide preform, removing oxygen from said foam structured metal oxide preform by electrolysis in a fused salt of M2Y or a mixture of salts, which comprises conducting electrolysis under conditions such that reaction of oxygen rather than M2 deposition occurs at an electrode surface. The method is advantageously applied for the production of titanium from Ti-dioxide.

Abstract: Process for preparing highly purified silicon and optionally aluminum and silumin (aluminum silicon alloy) in the same cell. wherein silicate and/or quartz containing rocks are subjected to electrolysis in a salt melt containing fluoride. whereby silicon and aluminum are formed in the same bath.

Abstract: The present invention includes uranium-bearing ceramic phase electrodes and electrolysis apparatus and electrolysis methods featuring same, including methods of metal production and the like by the electrolytic reduction of oxides or salts of the respective metals. More particularly, the invention relates to an inert type electrode composition, and methods for fabricating electrode compositions, useful in the electrolytic production of such metals. The present invention also includes an inert-type electrode composition, and methods for fabricating electrode compositions, used in processes for generating energy from fossil fuels.

Abstract: The present invention concerns a procedure for continuous or batch production in one or possibly more steps in one or more furnaces of silicon metal (Si), possibly silumin (AlSi alloys) and/or aluminium metal (Al) in the required conditions in a melting bath, preferably using feldspar or feldspar containing rocks dissolved in a fluoride and process equipment for implementing the procedure. Highly pure silicon is produced by electrolysis (step I) in a first furnace comprising a replaceable carbon anode (3) located at the bottom of the furnace and a carbon cathode (1) located at the top of the furnace. For the production of silumin the Si-poor residual electrolyte from step I is transferred to a second furnace and aluminium metal is added (step II). Aluminium metal is produced in a third furnace (step III) by electrolysis after Si has been removed in step I and possibly in step II.