With Group Vi Metal Or Oxide Patents (Class 208/123)
  • Publication number: 20140004024
    Abstract: A new family of crystalline microporous metallophosphates designated AlPO-57 has been synthesized. These metallophosphates are represented by the empirical formula R+rMmn+EPxSiyOz where R is an organoammonium cation such as the DEDMA+, M is a divalent framework metal such as an alkaline earth or transition metal, and E is a framework element such as aluminum or gallium. The microporous AlPO-57 compositions are characterized by a new unique ABC-6 net structure and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for separating at least one component.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 2, 2014
    Applicant: UOP LLC
    Inventors: Gregory J. Lewis, Lisa M. Knight, Paulina Jakubczak, Justin E. Stanczyk
  • Patent number: 8574460
    Abstract: A method is disclosed for producing a mixture of CO and H2 (syn-gas). The method comprises contacting particles containing a coke deposit with oxygenated molecules derived from biomass. In a preferred embodiment the particles are catalyst particles. The method may be carried out in the regenerator of a conventional fluid catalyst cracking (FCC) unit.
    Type: Grant
    Filed: August 2, 2011
    Date of Patent: November 5, 2013
    Assignee: KiOR, Inc.
    Inventors: Paul O'Connor, Avelino Corma Camos, George W. Huber
  • Patent number: 8377289
    Abstract: A complex metal oxide catalyst comprising a Group VIII metal MI and at least two Group VIB metals MII and MIII, wherein the molar ratio of Group VIII metal MI to Group VIB metals MII+MIII is 1:9-9:1 and the molar ratio of the Group VIB metals MII and MIII is 1:5 to 5:1. When applied to the hydrodesulfurization of diesel, the catalyst exhibits a super high HDS activity. The sulfur level in the diesel can be reduced from 1200 ppm to 27 ppm under a gentle operating condition.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: February 19, 2013
    Assignee: Dalian Institute of Chemical Physics, Chinese Academy of Sciences
    Inventors: Can Li, Zongxuan Jiang, Lu Wang
  • Patent number: 8128806
    Abstract: The present invention relates to a process and equipment for fluid catalytic cracking for the production of middle distillates of low aromaticity that comprises cracking a mixed feed consisting of heavy fractions of hydrocarbons, in the absence of added hydrogen and employing a catalyst of low activity and low acidity, in a dense-bed FCC reactor to produce an effluent constituted of fractions of middle distillates and naphtha of low aromaticity.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: March 6, 2012
    Assignee: Petroleo Brasileiro S.A.—Petrobras
    Inventors: Claudia Maria de Lacerda Alvarenga Baptista, Edisson Morgado Junior, William Richard Gilbert
  • Patent number: 8123931
    Abstract: The present invention relates to a catalyst for hydrocarbon steam cracking for the production of light olefin, a preparation method of the catalyst and a preparation method of olefin by using the same. More precisely, the present invention relates to a composite catalyst prepared by mixing the oxide catalyst powder represented by CrZrjAkOx (0.5?j?120, 0?k?50, A is a transition metal, x is the number satisfying the condition according to valences of Cr, Zr and A, and values of j and k) and carrier powder and sintering thereof, a composite catalyst wherein the oxide catalyst is impregnated on a carrier, and a method of preparing light olefin such as ethylene and propylene by hydrocarbon steam cracking in the presence of the composite catalyst. The composite catalyst of the present invention has excellent thermal/mechanical stability in the cracking process, and has less inactivation rate by coke and significantly increases light olefin yield.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: February 28, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Jun-han Kang, Jong-hun Song, Jun-seon Choi, Byoung-gi Park, Chang-hoon Kang, Si-hyun Noh
  • Patent number: 8110092
    Abstract: Disclosed is a process for recovery power from an FCC product. Gaseous hydrocarbon product from an FCC reactor is heat exchanged with a heat exchange media which is delivered to an expander to generate power. Cycle oil from product fractionation may be added to the gaseous FCC product to wash away coke precursors.
    Type: Grant
    Filed: August 23, 2010
    Date of Patent: February 7, 2012
    Assignee: UOP LLC
    Inventor: John A. Petri
  • Patent number: 8021642
    Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.
    Type: Grant
    Filed: June 13, 2007
    Date of Patent: September 20, 2011
    Assignee: Intevep, S.A.
    Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
  • Patent number: 8022003
    Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: September 20, 2011
    Assignee: Intevep, S.A.
    Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
  • Patent number: 8002970
    Abstract: The present invention concerns doped catalysts on a mixed zeolite/alumino-silicate support with a low macropore content, and hydrocracking/hydroconversion and hydrotreatment processes employing them. The catalyst comprises at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table and a doping element in a controlled quantity selected from phosphorus, boron and silicon, and a support based on zeolite Y defined by a lattice parameter a of the unit cell in the range 24.40×10?10 m to 24.15×10?10 m and silica-alumina containing a quantity of more than 5% by weight and 95% by weight or less of silica (SiO2).
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: August 23, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Patrick Euzen, Patrick Bourges, Christophe Gueret, Carole Bobin, Alexandra Chaumonnot, Hugues Dulot
  • Publication number: 20110174691
    Abstract: A process for treating a hydrocarbon-containing feed is provided in which a hydrocarbon-containing feed comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen and a catalyst to produce a hydrocarbon-containing product.
    Type: Application
    Filed: January 21, 2011
    Publication date: July 21, 2011
    Inventors: Michael Anthony REYNOLDS, Stanley Nemec Milam, Scott Lee Wellington
  • Patent number: 7943037
    Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: May 17, 2011
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy
  • Patent number: 7935246
    Abstract: Metal additives to hydrocarbon feed streams give improved hydrocarbon liquid yield during thermal cracking thereof. Suitable additives include metal overbases and metal dispersions and the metals suitable include, but are not necessarily limited to, magnesium, calcium, barium, strontium, aluminum, boron, zinc, silicon, cerium, titanium, zirconium, chromium, molybdenum, tungsten, and/or platinum, overbases and dispersions. Particularly useful metals include magnesium alone or magnesium together with calcium, barium, strontium, boron, zinc, silicon, cerium, titanium, zirconium, chromium, molybdenum, tungsten, and/or platinum. In one non-limiting embodiment, no added hydrogen is employed. Coker feedstocks and visbreaker feeds are particular hydrocarbon feed streams to which the method can be advantageously applied, but the technique may be used on any hydrocarbon feed that is thermally cracked.
    Type: Grant
    Filed: August 25, 2008
    Date of Patent: May 3, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Joseph L. Stark, Thomas Falkler, Jerry J. Weers, Michael J. Zetlmeisl
  • Patent number: 7935247
    Abstract: Metal additives to hydrocarbon feed streams give improved hydrocarbon liquid yield during thermal cracking thereof. Suitable additives include metal over-bases and metal dispersions and the metals suitable include, but are not necessarily limited to, magnesium, calcium, aluminum, zinc, silicon, barium, cerium, and strontium overbases and dispersions. Particularly useful metals include magnesium alone or magnesium together with calcium, barium, strontium, boron, zinc, silicon, cerium, titanium, zirconium, chromium, molybdenum, tungsten, and/or platinum. In one non-limiting embodiment, no added hydrogen is employed. Coker feedstocks are a particular hydrocarbon feed stream to which the method can be advantageously applied, but the technique may be used on any hydrocarbon feed that is thermally cracked.
    Type: Grant
    Filed: September 16, 2008
    Date of Patent: May 3, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Joseph L. Stark, Thomas J. Falkler
  • Patent number: 7931798
    Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: April 26, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy, Andrew Kaldor
  • Patent number: 7749374
    Abstract: Methods for conversion of a hydrocarbon feed to a total product are described. Contact of the hydrocarbon feed with one or more catalysts at selected contacting conditions produces the total product. The total product includes a crude product that is a liquid mixture at 25° C. and 0.101 MPa and has one or more properties that are changed relative to the respective property of the hydrocarbon feed. Selected contacting conditions include a partial pressure of at most 7 MPa. During contact a P-value of a hydrocarbon feed/total product mixture remains at least 1.0. The crude product has a residue content of at most 90% and/or a reduced viscosity of at most 50% as compared to the residue content and/or viscosity content of the hydrocarbon feed.
    Type: Grant
    Filed: October 3, 2007
    Date of Patent: July 6, 2010
    Assignee: Shell Oil Company
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Publication number: 20100126907
    Abstract: In one aspect, the invention includes a heat stable, formed ceramic component that includes a multimodal grain distribution including (i) at least 50 wt % of coarse grains including stabilized zirconia, the coarse grains comprising a D50 grain size in the range of from 5 to 800 ?m, based upon the total weight of the component; and (ii) at least 1 wt % of fine grains comprising a D50 average grain size not greater than one-fourth the D50 grain size of the coarse grain, dispersed within the coarse grains, based upon the total weight of the component; wherein after sintering, the component has porosity at ambient temperature in the range of from 5 to 45 vol. %, based on the formed volume of the component.
    Type: Application
    Filed: November 24, 2008
    Publication date: May 27, 2010
    Inventors: Changmin Chun, Frank Hershkowitz
  • Publication number: 20090186953
    Abstract: A catalytically active oxide mixture as well as a process for the production thereof and the use thereof.
    Type: Application
    Filed: February 5, 2007
    Publication date: July 23, 2009
    Inventors: Ulrich Gesenhues, Bernd Proft, Elke Hirschberg
  • Patent number: 7563743
    Abstract: This invention relates to doped catalysts on an aluminosilicate substrate with a low content of macropores and the hydrocracking/hydroconversion and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by the elements of group VIB and group VIII of the periodic table and a dopant in a controlled quantity that is selected from among phosphorus, boron, and silicon and a non-zeolitic substrate with a silica-alumina base that contains a quantity of more than 15% by weight and of less than or equal to 95% by weight of silica (SiO2).
    Type: Grant
    Filed: September 8, 2005
    Date of Patent: July 21, 2009
    Assignee: Institute Francais du Petrole
    Inventors: Patrick Euzen, Alexandra Chaumonnot, Carole Bobin, Patrick Bourges, Christophe Gueret, Hugues Dulot
  • Publication number: 20090057197
    Abstract: Methods for conversion of a hydrocarbon feed to a total product are described. Contact of the hydrocarbon feed with one or more catalysts at selected contacting conditions produces the total product. The total product includes a crude product that is a liquid mixture at 25° C. and 0.101 MPa and has one or more properties that are changed relative to the respective property of the hydrocarbon feed. Selected contacting conditions include a partial pressure of at most 7 MPa. During contact a P-value of a hydrocarbon feed/total product mixture remains at least 1.0. The crude product has a residue content of at most 90% and/or a reduced viscosity of at most 50% as compared to the residue content and/or viscosity content of the hydrocarbon feed.
    Type: Application
    Filed: October 3, 2007
    Publication date: March 5, 2009
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Patent number: 7442846
    Abstract: Process for the regeneration of exhausted catalysts, containing one or more calcium aluminates, for steam cracking reactions, comprising treating said exhausted catalysts in a stream of water vapour at a temperature ranging from 700 to 950° C., preferably from 720 to 850° C., and at a pressure ranging from 0.5 to 2 atm.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: October 28, 2008
    Assignees: Polimeri Europa S.p.A., Enitecnologie S.p.A.
    Inventors: Carlo Perego, Paolo Pollesel, Massimo Soprani, Massimo Romagnoli
  • Patent number: 7179366
    Abstract: A catalyst contains at least one group VIII element and at least molybdenum and/or tungsten, said elements being present at least in part in the catalyst in the dry state in the form of at least one heteropolyanion with formula MxAB6O24H6C(3-2x), tH2O; MxAB6O24H6C(4-2x), tH2O; MxA2B10O38H4C(6-2x), tH2O; MxA2B10O38H4C(8-2x), tH2O; or MxA2B10O38H4C(7-2x), tH2O, in which M is cobalt and/or nickel and/or iron and/or copper and/or zinc, A is one or two elements from group VIII of the periodic table, B is molybdenum and/or tungsten and C is an H+ ion and/or a (NR1R2R3R4)+ type ammonium ion, in which R1, R2, R3 and R4, which may be identical or different, correspond either to a hydrogen atom or to an alkyl group and/or caesium and/or potassium and/or sodium, t is a number between 0 and 15 and x takes a value in the range 0 to 4 depending on the formula.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 20, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Virginie Harle, Catherine Martin, Edmond Payen, Carole Lamonier, Pascal Blanchard
  • Patent number: 7008527
    Abstract: The invention consists in implanting an inner tube fed at its lower portion by a fraction of regenerated catalyst inside a riser (1) of an FCC unit that is fed by catalyst via a line (14) and a feedstock via a line (3), whereby the fluid that allows this feed can be inert, in which case a staging effect of the catalyst inside the riser or else a feedstock (14) that has a tendency toward a more severe cracking inside the inner tube, then leading to an additional production of olefins, in particular propylene, is advantageous. The mixtures of fluids and catalyst are cooled above the tube via a line (13) of an inert fluid.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: March 7, 2006
    Assignee: Institut Francais du Petrole
    Inventors: Thierry Gauthier, Hervé Gauffriez, Joseph Ross
  • Patent number: 6984310
    Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 10, 2006
    Assignee: Shell Oil Company
    Inventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
  • Patent number: 6916417
    Abstract: The present invention provides a catalytic cracking process. The process includes introducing at least one species of a natural or synthetic residuum containing feedstock and a catalyst into a catalytic cracker reaction zone, and thereafter cracking the feedstock into a lower molecular weight gaseous product and spent cracking catalyst with hydrocarbonaceous product deposited thereon. Among others, the lower molecular weight gaseous product includes ethylene or propylene. The spent cracking catalyst obtained from the catalytic cracker reaction zone may then be regenerated using a first and a second regeneration zone. The first regeneration zone may be operated in an oxidizing mode resulting in a remaining coke of reduced hydrogen content which lowers the moisture content of flue gas in subsequent regeneration zones.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: July 12, 2005
    Inventor: Warden W. Mayes, Jr.
  • Patent number: 6723228
    Abstract: An additive used in catalytic cracking of hydrocarbons, which is in the form of homogeneous liquid and comprises a composite metal compound, wherein said composite metal compound consists of the oxides, hydroxides, organic acid salts, inorganic acid salts or metal organic complex compounds of at least one of the 1st group metals and at least one of the 2nd group metals, wherein the 1st group metals are selected from the group consisting of the metals of the IIIA, IVA, VA, VIA groups of the Element Period Table, boron, silicon, phosphorous and tellurium; wherein the 2nd group metals are selected from the group consisting of alkali-earth metals, transition metals, and rare earth metals, is disclosed. A process of catalytic cracking of hydrocarbons, utilizing the additive is also disclosed. The additive can passivate metals and promote the oxidation of CO, and is operated easily with production cost decreased.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: April 20, 2004
    Assignees: China Petrochemical Corporation, Luoyang Petrochemical Engineering Corporation
    Inventors: Shuqin Su, Guoliang Wang, Haiqing Guo, Xianliang Deng, Longyan Wang, Wenyi Qi, Shufang Liu, Baojian Shen, Jinlong Liu, Dongming Zhao
  • Publication number: 20030209468
    Abstract: An additive used in catalytic cracking of hydrocarbons, which is in the form of homogeneous liquid and comprises a composite metal compound, wherein said composite metal compound consists of the oxides, hydroxides, organic acid salts, inorganic acid salts or metal organic complex compounds of at least one of the 1st group metals and at least one of the 2nd group metals, wherein the 1st group metals are selected from the group consisting of the metals of the IIIA, IVA, VA, VIA groups of the Element Period Table, boron, silicon, phosphorous and tellurium; wherein the 2nd group metals are selected from the group consisting of alkali-earth metals, transition metals, and rare earth metals, is disclosed. A process of catalytic cracking of hydrocarbons, utilizing the additive is also disclosed. The additive can passivate metals and promote the oxidation of CO, and is operated easily with production cost decreased.
    Type: Application
    Filed: June 11, 2003
    Publication date: November 13, 2003
    Inventors: Shuqin Su, Guoliang Wang, Haiqing Guo, Xianliang Deng, Longyan Wang, Wenyi Qi, Shufang Liu, Baojian Shen, Jinlong Liu, Dongming Zhao
  • Patent number: 6225255
    Abstract: An additive catalyst for the cracking of heavy oil, characterized in that the additive catalyst includes: (i) a mixed metal oxide composed of an acidic metal oxide and a basic metal oxide, in which the proportion of the basic metal oxide is from 5 to 50 mole %, (ii) clay, and (iii) silica.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: May 1, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Masato Shibasaki, Nobuo Ootake, Kaori Nakamura
  • Patent number: 5976353
    Abstract: A process for producing a high VI/low volatility lubricating oil basestock. The process comprises subjecting the raffinate from a solvent extraction step to a two step, single stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: November 2, 1999
    Assignee: Exxon Research and Engineering Co
    Inventors: Ian A. Cody, Douglas R. Boate, Sandra J. Alward, William J. Murphy, John E. Gallagher, Gary L. Harting
  • Patent number: 5961815
    Abstract: The hydroconversion of heavy petroliferous stocks boiling mainly above 400.degree. F. is carried out in a distillation column reactor where concurrently a petroleum stream is fed into a feed zone; hydrogen is fed at a point below said feed zone; the petroleum stream is distilled and contacted in the presence of a cracking catalyst prepared in the form of a catalytic distillation structure at total pressure of less than about 300 psig and a hydrogen partial pressure in the range of 1.0 to less than 70 psia and a temperature in the range of 400 to 1000.degree. F. whereby a portion of the petroleum stream is cracked to lighter products boiling below the boiling point of the feed and products are distilled to remove a vaporous overhead stream comprising products mainly boiling below the boiling point of the feed and a liquid bottoms stream.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: October 5, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Thomas P. Hickey, Dennis Hearn, Hugh M. Putman
  • Patent number: 5954946
    Abstract: The present invention provides a catalyst comprising a very ultrastable zeolite Y (VUSY) in which less than 15% of the total amount of aluminum (Al) present is octahedrally coordinated; a process for preparing the zeolite; and a hydrocarbon conversion process using the catalyst.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: September 21, 1999
    Assignee: Shell Oil Company
    Inventors: Aan Hendrik Klazinga, Theodorus Ludovicus Michael Maesen, Johannes Anthonius Robert Van Veen, Ingrid Maria Van Vegchel
  • Patent number: 5935416
    Abstract: A process for producing a high VI/low volatility lubricating oil basestock. The process comprises subjecting the raffinate from a solvent extraction step to a two-step, single-stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step. The effluent from the cold hydrofinishing step is then catalytically dewaxed or in the alternative, solvent dewaxed followed by catalytic dewaxing.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: August 10, 1999
    Assignee: Exxon Research and Engineering Co.
    Inventors: Ian A. Cody, Douglas R. Boate, William J. Murphy, Daniel P. Leta
  • Patent number: 5858208
    Abstract: The present invention, therefore, is directed to a novel method for improving conversion in a fluidized catalytic cracking unit feed stream containing vanadium. According to the method, an effective amount of a composition comprising at least one overbase complex of a magnesium or aluminum salt or a mixture thereof and an organic acid complexing agent is incorporated into the feed stream.
    Type: Grant
    Filed: February 25, 1997
    Date of Patent: January 12, 1999
    Assignee: Baker Hughes Incorporated
    Inventors: Robert L. Flanders, Roy W. Greenlee, George G. Duggan, Michael J. Zetlmeisl
  • Patent number: 5711869
    Abstract: The subject invention describes a synthetic crystalline aluminosilicate of the pentasil type and method for using the same as a catalyst or a catalyst component in petrochemical processes for the catalytic conversion of hydrocarbons and their derivatives into useful organic compounds and intermediates.
    Type: Grant
    Filed: October 16, 1996
    Date of Patent: January 27, 1998
    Assignee: Ecolith--Zeolithe GmbH
    Inventor: Arno Tissler
  • Patent number: 5609750
    Abstract: A catalyst composition for converting hydrocarbons in a hydrotreatment process (hydrodesulfurization and/or hydrodenitrogenization) and simultaneously cracking them, containing an alumina-silica-alumina carrier built up from alumina and silica-alumina, on which hydrogenation metals, such as molybdenum, nickel, and/or cobalt, have been provided and which also contains a catalytically active amount of boron, generally in the range of 1 to 20 wt. %. The invention also relates to a process for the preparation of such a catalyst, with boron being provided ahead of the Group VIII component. The carrier material used may be made up of mixtures of alumina and amorphous silica-alumina or of mixtures of alumina and silica-coated alumina. The catalyst composition is highly suitable for converting vacuum gas oil into middle distillate oils by hydrotreating.
    Type: Grant
    Filed: April 26, 1994
    Date of Patent: March 11, 1997
    Assignee: Akzo Nobel NV
    Inventors: Pieter J. Nat, Jacob L. de Booys, Johannes W. F. M. Schoonhoven
  • Patent number: 5525210
    Abstract: Zeolite cracking catalyst compositions and additives that contain a Lewis acid supported on alumina are useful to process hydrocarbon feedstocks. The compositions are especially useful for the production of reduced sulfur gasoline.
    Type: Grant
    Filed: August 30, 1994
    Date of Patent: June 11, 1996
    Assignee: W. R. Grace & Co. Conn.
    Inventors: Richard F. Wormsbecher, Gwan Kim
  • Patent number: 5366616
    Abstract: This invention relates to hydrocarbon conversion processes using novel molecular sieve compositions as the catalyst. These molecular sieves contain chromium in the framework structure along with aluminum and silicon. The process of preparing the chromium-containing molecular sieves involves contacting a starting molecular sieve with a solution or slurry of a fluoro salt of chromium under effective process conditions to provide for aluminum extraction and substitution of chromium.
    Type: Grant
    Filed: November 24, 1992
    Date of Patent: November 22, 1994
    Assignee: UOP
    Inventors: Gary W. Skeels, Diane M. Chapman, Edith M. Flanigen
  • Patent number: 5302281
    Abstract: Middle distillates can be produced efficiently in high yields by catalytically cracking petroleum hydrocarbons by contacting the petroleum hydrocarbons at cracking conditions with a catalyst composition comprising a cation-exchanged stevensite.
    Type: Grant
    Filed: July 6, 1992
    Date of Patent: April 12, 1994
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Eiji Iwamatsu, Yasushi Wakushima, Yoshifumi Hiramatsu
  • Patent number: 5200058
    Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of a functionalized inorganic, porous, non-layered crystalline phase having uniformly sized pores of at least about 13, e.g., at least about 15, Angstrom Units in diameter.
    Type: Grant
    Filed: June 8, 1992
    Date of Patent: April 6, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Jeffrey S. Beck, David C. Calabro, Sharon B. McCullen, Bruce P. Pelrine, Kirk D. Schmitt, James C. Vartuli
  • Patent number: 5196633
    Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of an inorganic, porous crystalline phase exhibiting, after calcination, a hexagonal arrangement of uniformly-sized pores having diameters of at least about 13, e.g., at least about 15, Angstrom Units and exhibiting a hexagonal electron diffraction pattern that can be indexed with a d.sub.100 value greater than about 18 Angstrom Units.
    Type: Grant
    Filed: March 18, 1992
    Date of Patent: March 23, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Michael E. Leonowicz, Wieslaw J. Roth, James C. Vartuli
  • Patent number: 5108579
    Abstract: A zeolite, designated zeolite NU-86, having a molar composition expressed by the formula 100 XO.sub.2 : equal to or less than 10 Y.sub.2 O.sub.3 : equal to less than 20 R.sub.2/n O where R is one or more cations of valency n, X is silicon and/or germanium, Y is one or more of aluminum, iron, gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese and having an X-ray diffraction pattern including the lines shown in Table 1 is prepared from a reaction mixture comprising XO.sub.2 (preferably silica), Y.sub.2 O.sub.3 (preferably alumina) and a polymethylene alpha, omega-diammonium cation. This zeolite is a useful catalyst for a variety of reactions.
    Type: Grant
    Filed: June 17, 1991
    Date of Patent: April 28, 1992
    Assignee: Imperial Chemical Industries PLC
    Inventor: John L. Casci
  • Patent number: 4895638
    Abstract: A process for the catalytic cracking of heavy petroleum fractions into lower hydrocarbons, such as fuel products. The process comprises contacting the petroleum fractions at an elevated temperature with a cracking catalyst comprising (a) a layered metal oxide of the titanometallate type intercalated with an interspathic polymeric chalcogenide, e.g., polymeric silica and, optionally (b) a porous crystalline silicate component such as a large pore zeolite material.
    Type: Grant
    Filed: April 17, 1989
    Date of Patent: January 23, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Brent A. Aufdembrink, Thomas F. Degnan, Charles T. Kresge
  • Patent number: 4891127
    Abstract: Useful cracking catalysts and catalyst supports comprising a mixture of tungsten oxide and silica supported on a boehmite-like surface which, in turn, is supported on alumina are prepared by forming a composite of particles of (a) tungsten oxide, (b) silica and (c) boehmite and subjecting the composite to steaming at a temperature of at least about 500.degree. C. During the steaming, the tungsten oxide and silica react with the surface of the boehmite as the boehmite converts to alumina.
    Type: Grant
    Filed: February 15, 1989
    Date of Patent: January 2, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Lawrence L. Murrel, Nicholas C. Dispenziere, Jr.
  • Patent number: 4863892
    Abstract: The formation of carbon on metals exposed to hydrocarbons in a thermal cracking process is reduced by contacting such metals with an antifoulant selected from the group consisting of an organic compound of chromium, a combination of tin and elemental chromium or an organic compound of chromium, a combination of antimony and elemental chromium or an organic compound of chromium and a combination of tin, antimony and elemental chromium or an organic compound of chromium.
    Type: Grant
    Filed: January 28, 1985
    Date of Patent: September 5, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Randall A. Porter, Larry E. Reed
  • Patent number: 4859314
    Abstract: Catalytic cracking catalysts and their use in catalytic cracking processes are disclosed. The instant catalytic cracking catalysts are useful for cracking a hydrocarbon feedstock to produce lower boiling hydrocarbons. The catalysts comprise an effective amount of at least one non-zeolitic molecular sieve characterized in its calcined form by an adsorption of isobutane of at least 2 percent by weight at a partial pressure of 500 torr and a temperature of 20.degree. C. The non-zeolitic molecular sieve is characterized as containing framework tetrahedral components of aluminum and phosphorus and at least one additional framework tetrahedral component, e.g., the non-zeolitic molecular sieve may be a silicoaluminophosphate as described in U.S. Pat. No. 4,440,871.
    Type: Grant
    Filed: June 2, 1987
    Date of Patent: August 22, 1989
    Assignee: UOP
    Inventors: Regis J. Pellet, Peter K. Coughlin, Mark T. Staniulis, Gary N. Long, Jule A. Rabo
  • Patent number: 4851106
    Abstract: Molecular sieve compositions having three-dimensional microporous framework structures of CrO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Cr.sub.x Al.sub.Y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Cr.sub.x Al.sub.y P.sub.z)O.sub.2 ; and "x", "y" and "z" represents the mole fractions of chromium, aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: March 31, 1988
    Date of Patent: July 25, 1989
    Assignee: UOP
    Inventors: Edith M. Flanigen, Brent M. T. Lok, Robert L. Patton, Stephen T. Wilson
  • Patent number: 4836910
    Abstract: A process is disclosed for the catalytic dewaxing of a hydrocarbon oil by contacting said oil at catalytic dewaxing conditions with a catalyst comprising a crystalline aluminum silicate which has the following composition in terms of the molar ratios of the oxides:(0.9+0.2)Z.sub.p O.sub.q :Al.sub.2 O.sub.3 :xSiO.sub.2 : yH.sub.2 Owherein Z is at least one cation, p and q are each at least one and satisfy the electroneutrality of Z.sub.p O.sub.q, x is at least 10 and y/x is 0-25, and which crystalline aluminum silicate has a defined characteristic X-ray diffraction pattern as set forth in Table A.
    Type: Grant
    Filed: June 18, 1987
    Date of Patent: June 6, 1989
    Assignee: Shell Oil Company
    Inventors: Jacob A. van de Griend, Arend Hoek, Tom Huizinga
  • Patent number: 4826587
    Abstract: Hydrocracking catalysts comprise a Group VIB and/or non-noble metal Group VIII hydrogenation component in conjunction with an LZ-210 zeolite preferably of SiO.sub.2 :Al.sub.2 O.sub.3 greater than 9.0, which zeolite has been hydrothermally treated and ammonium ion-exchanged. In a preferred embodiment, the zeolite is essentially free of rare earth metals, and most preferably, essentially free of all metals except the Group VIB or non-noble Group VIII.
    Type: Grant
    Filed: March 30, 1987
    Date of Patent: May 2, 1989
    Assignee: Union Oil Company of California
    Inventors: John W. Ward, Timothy L. Carlson, William S. Millman
  • Patent number: 4743574
    Abstract: A cobalt-molybdenum catalyst and a method for preparing same, said catalyst useful for the hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) of distillates of petroleum. The catalyst is supported by aluminum phosphate or an aluminum borate. In a preferred embodiment the catalyst has a low cobalt content, between 0.5% and 2.0% by weight calculated as CoO, and a molybdenum content of between 10% and 20% by weight, calculated as MoO.sub.3. The phosphorus or boron compounds added to the aluminum before the impregnation of the active metals prevents the formation of undesirable compounds of the CoAl.sub.2 O.sub.4 type, which is inactive in HDS. It is for that reason that the catalyst has a formulation with 70% less cobalt than the previous state-of-the-art catalysts. Very small crystals, highly dispersed on the surface of the catalyst, whose formula is CoMoO.sub.4, are responsible for the stability and the high level of activity in HDS and HDN which results.
    Type: Grant
    Filed: January 9, 1986
    Date of Patent: May 10, 1988
    Assignee: Intevep, S.A.
    Inventors: Alfredo L. Morales, Juan J. Garcia
  • Patent number: 4627910
    Abstract: A hydrocarbon conversion catalyst containing cobalt and a Group VIB metal and having a substantially uniform cross-sectional phosphorus distribution is prepared by impregnating support particles with a solution containing dissolved cobalt, phosphorus, and at least 17 weight percent of Group VIB metal components, calculated as the trioxides, having a pH of less than 1.2, and characterized by an extinction coefficient in the ultraviolet spectrum of about 0.7.times.10.sup.4 to about 1.8.times.10.sup.4 liters/cm.multidot.moles of Group VIB metal, followed by aging, drying and calcining. The catalyst is useful for promoting a number of hydrocarbon conversion reactions, particularly those involving hydrogenative desulfurization.
    Type: Grant
    Filed: October 19, 1983
    Date of Patent: December 9, 1986
    Assignee: Union Oil Company of California
    Inventor: William S. Millman
  • Patent number: 4501820
    Abstract: A tungsten-containing catalyst associated with coke containing vanadium and nickel is recovered by a method which includes steam gasification, low temperature burning to remove at least a portion of the coke and selective extraction of the nickel and vanadium.
    Type: Grant
    Filed: July 28, 1983
    Date of Patent: February 26, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventors: David E. Allan, Byron V. Molstedt, Raam R. Mohan