Reforming (includes Dehydrogenation, Isomerization, Cyclization, Aromatization, Alkylation, Dealkylation Reactions) Patents (Class 208/133)
  • Patent number: 11959033
    Abstract: A liquid fuel composition for a spark ignition internal combustion engine comprising (a) gasoline blending components, (b) Fischer-Tropsch derived naphtha at a level of up to 50% v/v and (c) oxygenated hydrocarbon at a level less than 50% v/v. While the low octane number of Fischer-Tropsch derived naphtha would normally severely restrict its blendability in gasoline to low levels, it has now been found that Fischer-Tropsch derived naphtha can be included in, for example, ethanol-containing gasoline fuel compositions, in surprisingly and significantly high blend ratios of Fischer-Tropsch derived naphtha to ethanol.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: April 16, 2024
    Assignee: SHELL USA, INC.
    Inventors: Richard John Price, Caroline Nicola Orlebar, Marcello Stefano Rigutto, Richard Hugh Clark, Jasprit Kaur Chahal
  • Patent number: 11459283
    Abstract: A method for producing xylene, including a conversion reaction step of bringing a raw material containing a light hydrocarbon having 2 to 7 carbon atoms as a main component into contact with a crystalline aluminosilicate-containing catalyst to produce a product containing a monocyclic aromatic hydrocarbon having 6 to 8 carbon atoms and a xylene conversion step of subjecting the product to a disproportionation reaction or a transalkylation reaction.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: October 4, 2022
    Assignee: ENEOS CORPORATION
    Inventors: Kazuya Mayumi, Hideo Tsuneoka, Yasuyuki Iwasa
  • Patent number: 11118116
    Abstract: The present disclosure relates to an FCC catalyst additive for cracking of petroleum feedstock and a process for its preparation. The FCC catalyst additive of the present disclosure comprises at least one zeolite, at least one clay, at least one binder, phosphorous in the form of P2O5, and at least one Group IVB metal compound. The FCC catalyst additive of the present disclosure is hydrothermally stable and has improved matrix surface area even after various hydrothermal treatments. The FCC catalyst additive of the present disclosure can be used in combination with the conventional FCC catalyst for catalytic cracking to selectively enhance the propylene and LPG yields.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 14, 2021
    Assignee: Reliance Industries Limited
    Inventors: Praveen Kumar Chinthala, Gopal Ravichandran, Tejas Dineshbhai Doshi, Ankit Vipinkumar Patel, Vinodh Rayan, Sukumar Mandal, Asit Kumar Das
  • Patent number: 10870808
    Abstract: Processes for producing liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The hydrocarbon feed stream is separated into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. The first fraction is catalytically activated to an activation effluent comprising olefins and aromatics, while the second fraction is isomerized to convert at least a portion of the n-pentane to isopentane, then combined with the hydrocarbon feed stream to allow the newly-produced isopentane to be separated into the first fraction. The process yields products that are suitable for use as a blend component of liquid transportation fuels.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: December 22, 2020
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wulfers, Bruce B. Randolph, Maziar Sardashti
  • Patent number: 10865168
    Abstract: Processes for producing liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The hydrocarbon feed stream is separated into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. The first fraction is catalytically activated to produce an activation effluent comprising olefins and aromatics, while the second fraction is isomerized to convert at least a portion of the n-pentane to isopentane, then combined with the hydrocarbon feed stream to allow the newly-produced isopentane to be separated into the first fraction. Finally, the activation effluent is oligomerized. The process produced increased yields of products that meet specifications for a blend component of liquid transportation fuels.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: December 15, 2020
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wülfers, Bruce B. Randolph, Maziar Sardashti
  • Patent number: 10815438
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: October 27, 2020
    Assignee: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston
  • Patent number: 10774017
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. The process provides increased yields of upgraded hydrocarbon products that possess the characteristics of a liquid transportation fuel or a blend component thereof.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: September 15, 2020
    Assignee: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston, Jr.
  • Patent number: 10745328
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: August 18, 2020
    Assignee: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston, Jr.
  • Patent number: 10711203
    Abstract: The invention relates to hydrocarbon pyrolysis, to equipment and materials useful for hydrocarbon pyrolysis, to processes for carrying out hydrocarbon pyrolysis, and to the use of hydrocarbon pyrolysis for, e.g., hydrocarbon gas upgrading. The pyrolysis is carried out in a reactor which includes at least one thermal mass having an open frontal area ?55%.
    Type: Grant
    Filed: August 15, 2017
    Date of Patent: July 14, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Federico Barrai, Elizabeth G. Mahoney, John S. Coleman, Dhaval A. Bhandari, Brian M. Weiss, Changmin Chun, Frank Hershkowitz
  • Patent number: 10639619
    Abstract: Catalyst compositions with improved alkylation activity and corresponding methods for making such catalyst compositions are provided. The catalyst(s) correspond to solid acid catalysts formed by exposing a catalyst precursor with a zeolitic framework structure to a molten metal salt that includes fluorine, such as a molten metal fluoride. The resulting fluorinated solid acid catalysts can have improved alkylation activity while having a reduced or minimized amount of structural change due to the exposure to the molten metal fluoride. This is in contrast to fluorinated solid acid catalysts that are exposed to higher severity forms of fluorination, such as exposure to ammonium fluoride or HF. SnF2 is an example of a suitable molten metal fluoride.
    Type: Grant
    Filed: June 26, 2018
    Date of Patent: May 5, 2020
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Partha Nandi, Matthew S. Ide, Jihad M. Dakka, Quddus A. Nizami, Mobae Afeworki
  • Patent number: 10557092
    Abstract: Systems and methods are provided for production of base stocks with a viscosity index of at least 120 and/or a sulfur content of 300 wppm or less and/or a kinematic viscosity at 100° C. of 3.0 cSt to 8.0 cSt by hydroconversion of a raffinate from aromatic extraction of a feed. The base stocks can further have a reduced content of 3+ ring naphthenes, such as 4.0 wt % or less, or 1.0 wt % or less. The base stocks can be produced by performing an elevated amount of feed conversion relative to 370° C. during hydroconversion of the raffinate, and optionally additional conversion during catalytic dewaxing of the hydroconverted raffinate. The base stocks can optionally be blended with additional base stocks and/or lubricant additives for production of lubricant compositions.
    Type: Grant
    Filed: July 7, 2017
    Date of Patent: February 11, 2020
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jason T. Calla, Will G. Fisher, Jr., Eric D. Joseck, Seth D. Fortney
  • Patent number: 10351788
    Abstract: Processes and apparatus for isomerizing hydrocarbons are provided. The process comprises providing a feed stream comprising C5, C6 and C7+ hydrocarbons. The feed stream is separated to produce a first stream rich in C5 and C6 hydrocarbons and a second stream rich in benzene and C7+ hydrocarbons. The first stream is isomerized in the presence of isomerization catalyst and hydrogen in an isomerization zone under isomerization conditions to produce an isomerized stream. The second stream is contacted with a benzene saturation catalyst at benzene saturation conditions to produce a saturation effluent stream comprising cyclohexane.
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: July 16, 2019
    Assignee: UOP LLC
    Inventors: Pankaj Kumar Singh, Avijit Basu, Manoj Kumar, Mohamed S. M. Shakur, Rajaraman Panchapakesan
  • Patent number: 10118878
    Abstract: Apparatuses and processes are provided for regulating C7 and C8 feed to an aromatics complex to increase the ratio of a selected xylene isomer to benzene ratio. Reformate may be split into three cuts in a splitter column. A side cut stream comprises predominantly C7 hydrocarbons and a bottoms steam from the splitter column comprises predominantly C8+ hydrocarbons. The relative proportion of the C7 and C8+ hydrocarbon streams sent to the aromatics complex are metered to determine the resulting ratio of a selected xylene isomer to benzene produced by the aromatics complex.
    Type: Grant
    Filed: August 3, 2017
    Date of Patent: November 6, 2018
    Assignee: UOP LLC
    Inventors: Rajeswar R. Gattupalli, Mohamed S. M. Shakur, Naiyl A. Rashid
  • Patent number: 9981221
    Abstract: A gas separation system includes: first, second, and third gas separation membrane units. A first retentate gas line connects a retentate gas discharge port of the first unit and gas inlet port of the second unit. A first permeate gas line connects a permeate gas discharge port of the first unit and gas inlet port of the third unit. A feed gas mixture supply line is connected to a gas inlet port of the first unit, and provided with first compression elements. The first permeate gas line is provided with second compression elements. The permeate gas discharge port of the second unit is connected by a second permeate gas line to the suction side of the first compression elements in the feed gas mixture supply line. A retentate gas discharge port of the third unit is connected by a third retentate gas line to the first retentate gas line.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: May 29, 2018
    Assignee: UBE INDUSTRIES, LTD.
    Inventors: Nobuhiko Fukuda, Tomohide Nakamura
  • Patent number: 9950971
    Abstract: A process and catalyst for use therein for the production of aromatics via the oxidative coupling of methane and methane co-aromatization with higher hydrocarbons in a single reaction stage. First, methane is partially converted to ethane and ethylene on an OCM catalyst component, and the OCM intermediate mixture containing methane, ethane and ethylene is subsequently converted into aromatics on an aromatization catalyst component. The reaction may be conducted at 550-850° C. and at about 50 psig. The claimed process and catalyst used therein achieves high methane conversion at lower temperatures (less than 800° C.), higher methane conversion into the aromatic products and significant reductions in production cost when compared to the traditional two (or more) step processes.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: April 24, 2018
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Juan D. Henao, Paul F. Keusenkothen, Abhimanyu O. Patil
  • Patent number: 9732289
    Abstract: An integrated process and apparatus for conversion of gas oil and heavy oil is described. The process includes passing a gas oil feed to a fluid catalytic cracking (FCC) zone to obtain a FCC effluent; separating the FCC effluent in a separation zone into at least two fractions comprising a clarified slurry oil fraction and an overhead fraction; passing the clarified slurry oil fraction to a slurry hydrocracking zone forming at least a naphtha stream; and recycling at least a portion of the slurry hydrocracking naphtha stream to the FCC zone.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: August 15, 2017
    Assignee: UOP LLC
    Inventors: Hosoo Lim, Trung Pham, Zhihao Fei, Grant H. Yokomizo, Ping Sun
  • Patent number: 9657245
    Abstract: The invention relates to a device of producing low-sulfur high-octane-number gasoline with low cost and method thereof, the device is composed of an extractor, a first cutting column, an etherification device, a hydrogenation desulfurizer, a reforming pretreatment device, a second cutting column, an isomerization device, a reformer and a stabilizing device. Sulfur in raw material is enriched in extracted oil by introducing extractor in the invention, thereby reducing the scale of hydrogenation desulfurization device. The scale of reformer is increased by delivering heavy raffinate obtained from the first cutting column in the reformer. Benzene extractor and corresponding fractionation device are saved by adjusting the cutting temperature in the second cutting column, thereby greatly lowering investment and energy consumption, and increasing the gasoline yield. The investment of reformer is reduced, while the liquid yield is increased by introducing the reforming patent technology.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: May 23, 2017
    Assignee: BEIJING GRAND GOLDEN-BRIGHT ENGINEERING & TECHNOLOGIES CO., LTD.
    Inventor: Ranfeng Ding
  • Patent number: 9312554
    Abstract: A hydrogen generator includes: a tubular reformer configured to generate a hydrogen-containing gas by a reforming reaction using a material gas; a CO reducer configured to reduce carbon monoxide contained in the hydrogen-containing gas generated in the reformer; a tubular hydro-desulfurizer provided at an outer periphery of the reformer and configured to remove a sulfur compound contained in the material gas; and a material gas supply passage through which the material gas to be supplied to the hydro-desulfurizer flows. The material gas supply passage is configured to perform heat exchange with the CO reducer, and a material gas inlet port of the hydro-desulfurizer is provided at an end surface closer to the CO reducer.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: April 12, 2016
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Hiromi Kita, Akira Maenishi, Masaki Nobuoka
  • Patent number: 9284854
    Abstract: The invention constitutes a process and system to generate electricity from the conversion of CO2 over carbon-containing raw material. It comprises steps of gasification of the raw material containing carbon by means of a gaseous flow essentially containing CO2, wherein the oxidation of the gaseous flow obtained after the gasification by oxygen holders and the oxidation of deactivated oxygen holders as obtained. The process allows to give value to the global energy as generated by the set of these steps to feed an electricity generating system, such as a turboalternator. The invention also corresponds to a system to perform such a process.
    Type: Grant
    Filed: August 8, 2010
    Date of Patent: March 15, 2016
    Assignee: SEE—Soluções, Energia e Meio Ambiente Ltda.
    Inventors: Raymond François Guyomarc'h, Ammar Bensakhria
  • Patent number: 9109167
    Abstract: The object of the invention is a process for treating bituminous feedstocks wherein the energy required to separate the organic and mineral fractions of said bituminous feedstocks in a treatment unit powered by hot water is provided by chemical looping combustion (CLC).
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: August 18, 2015
    Assignees: IFP ENERGIES NOUVELLES, TOTAL SA
    Inventors: Florent Guillou, Ali Hoteit
  • Patent number: 9056308
    Abstract: Disclosed are a molecular sieve catalyst and a preparation method thereof to produce light olefins from cracking naphtha catalytically in severe environments of high temperature and high moisture. In detail, the catalyst is prepared by spray-drying and calcining the mixed slurry, in which 0.01˜5.0 wt % of MnO2 and 1˜15 wt % of P2O5 are simultaneously imbedded in catalyst which consists of zeolite, clay and inorganic complex. According to the present invention, the method that manganese and phosphate are imbedded simultaneously in zeolite and inorganic complex is used to increases thermal-stability of obtained spherical catalyst, and increase olefin yield of cracking hydrocarbon such as naphtha by protecting acid-site of zeolite. To synthesize the required catalyst, the important procedures are mixing ratio and mixing sequence of Mn, P, zeolite, and inorganic complex.
    Type: Grant
    Filed: January 30, 2014
    Date of Patent: June 16, 2015
    Assignee: SK INNOVATION CO., LTD.
    Inventors: Dae Hyun Choo, Hong Chan Kim, Suk Joon Kim, Ji Min Kim, Tae Jin Kim, Sun Choi, Seung Hoon Oh, Yong Seung Kim, Deuk Soo Park, Yong Ki Park, Chul Wee Lee, Hee Young Kim, Won Choon Choi, Na Young Kang, Bu Sub Song
  • Patent number: 9040764
    Abstract: A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a fluid stream comprising olefins with a fixed bed comprising an activated basic metal oxide isomerization catalyst to convert at least a portion of the olefin to its isomer. The isomerization catalysts disclosed herein may have a reduced cycle to cycle deactivation as compared to conventional catalysts, thus maintaining higher activity over the complete catalyst life cycle.
    Type: Grant
    Filed: November 11, 2013
    Date of Patent: May 26, 2015
    Assignee: Lummus Technology Inc.
    Inventors: Bala Ramachandran, Sukwon Choi, Robert J. Gartside, Marvin I. Greene
  • Patent number: 9017522
    Abstract: A process to separate a multi-component hydrocarbon stream which includes ethylene and other components with at least some of the components being present in a number of phases, is provided. The process includes in a first flash stage, flashing the multi-component hydrocarbon stream, from an elevated pressure and temperature to a pressure in the range of 10-18 bar(a), producing a first ethylene-containing vapor stream at a pressure in the range of 10-18 bar(a) and a multi-phase stream which includes some ethylene. In a second flash stage, the multi-phase stream is flashed to a pressure of less than 6 bar(a), producing a second vapor stream at a pressure of less than 6 bar(a) and a bottoms stream. The first ethylene-containing vapor stream is removed from the first flash stage, the second vapor stream is removed from the second flash stage and the bottoms stream is removed from the second flash stage.
    Type: Grant
    Filed: October 1, 2010
    Date of Patent: April 28, 2015
    Assignee: Sasol Technolgy (Proprietary) Limited
    Inventors: Johannes Jochemus Gildenhuys, Andrew Kenneth Stone, William Francis Revelt
  • Patent number: 8999143
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: April 7, 2015
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, Mark D. Moser
  • Patent number: 8926828
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: January 6, 2015
    Assignee: UOP LLC
    Inventors: Manuela Serban, Antoine Negiz, Kurt M. VandenBussche
  • Patent number: 8926830
    Abstract: Processes for producing aromatics from a naphtha feedstream are provided. An exemplary process includes passing the feedstream to a fractionation unit, thereby generating a first stream including hydrocarbons having less than 8 carbon atoms and a second stream including hydrocarbons having at least 8 carbon atoms. The first stream is passed to a first reformer operated at a first set of reaction conditions to generate a first product stream. The first set of reaction conditions includes a first temperature and a first pressure. The second stream is passed to a second reformer operated at a second set of reaction conditions to generate a second product stream. The second set of reaction conditions includes a second temperature and a second pressure. The first pressure is lower than the second pressure.
    Type: Grant
    Filed: April 3, 2013
    Date of Patent: January 6, 2015
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Mary J. Wier, Clayton Colin Sadler
  • Patent number: 8926827
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: January 6, 2015
    Assignee: UOP LLC
    Inventors: Antoine Negiz, Manuela Serban, Kurt M. VandenBussche, Mark D. Moser
  • Patent number: 8926829
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: January 6, 2015
    Assignee: UOP LLC
    Inventors: Manuela Serban, Antoine Negiz, Kurt M. VandenBussche, Mark D. Moser, David A. Wegerer, Gregory J. Gajda
  • Patent number: 8920633
    Abstract: High energy (e.g., ultrasonic) mixing of a liquid hydrocarbon feedstock and reactants comprised of an oxidation source, catalyst and acid yields a diesel fuel product or additive having substantially increased cetane number. Ultrasonic mixing creates cavitation, which involves the formation and violent collapse of micron-sized bubbles, which greatly increases the reactivity of the reactants. This, in turn, substantially increases the cetane number compared to reactions carried out using conventional mixing processes, such as simple mechanical stirring. Alternatively, an aqueous mixture comprising water and acid can be pretreated with an oxidation source such as ozone and subjected to ultrasonic cavitation prior to reacting the pretreated mixture with a liquid hydrocarbon feedstock.
    Type: Grant
    Filed: September 8, 2010
    Date of Patent: December 30, 2014
    Assignee: Cetamax Ventures Ltd.
    Inventors: Kin Meng Chan, Kamalul Arifin Yusof, Shahrul Niza Bin Abdul Rahim, Md Asraff Bin Abdul Karim, Roger Kai Lott
  • Patent number: 8920634
    Abstract: Methods and systems relate to treating an oil-in-water emulsion with an electron beam to decrease aromatic content therein for subsequent recovery of diesel products with upgraded cetane number. The method includes passing the emulsion formed of water and a hydrocarbon stream, such as light cycle oil, through an electron beam. The electron beam causes radiolysis of the water into intermediates that react with and open rings of aromatic compounds from the hydrocarbon stream. Separation of the water from the emulsion after the treating with the electron beam provides the diesel products, which may be hydroprocessed to remove oxygenates.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: December 30, 2014
    Assignee: Phillips 66 Company
    Inventor: Peter N. Slater
  • Patent number: 8906223
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: December 9, 2014
    Assignee: UOP LLC
    Inventors: Mark D. Moser, Clayton C. Sadler
  • Patent number: 8906226
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: December 9, 2014
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Kurt M. VandenBussche, Mark D. Moser, David A. Wegerer
  • Patent number: 8900442
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: December 2, 2014
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, Mark D. Moser
  • Patent number: 8882993
    Abstract: This invention relates to stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: November 11, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih Frank Lai, Robert E. Kay, Jason Wu, Kun Wang, Robert C. Lemon
  • Patent number: 8882994
    Abstract: A process is presented for the increasing the yields of aromatics from reforming a hydrocarbon feedstream. The process includes splitting a naphtha feedstream into a light hydrocarbon stream, and a heavier stream having a relatively rich concentration of naphthenes. The heavy stream is reformed to convert the naphthenes to aromatics and the resulting product stream is further reformed with the light hydrocarbon stream to increase the aromatics yields. The process includes passing a catalyst stream in a counter-current flow relative to the hydrocarbon process stream.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: November 11, 2014
    Assignee: UOP LLC
    Inventors: Mark D. Moser, David A. Wegerer, Kurt M. VandenBussche, Manuela Serban, Mark P. Lapinski, Mary Jo Wier, Gregory J. Gajda
  • Patent number: 8845884
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 10, 2012
    Date of Patent: September 30, 2014
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Mary Jo Wier, Mark P. Lapinski, David A. Wegerer, Kurt M. VandenBussche, Mark D. Moser
  • Patent number: 8845883
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: September 30, 2014
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Kurt M. VandenBussche, Mark D. Moser, David A. Wegerer
  • Patent number: 8840762
    Abstract: An aromatics complex producing one or more xylene isomers offers a large number of opportunities to conserve energy by heat exchange within the complex. One previously unrecognized opportunity is through providing two parallel distillation columns operating at different pressures to separate C8 aromatics from C9+ aromatics. The parallel columns offer additional opportunities to conserve energy within the complex.
    Type: Grant
    Filed: August 25, 2010
    Date of Patent: September 23, 2014
    Assignee: UOP LLC
    Inventors: Gregory R. Werba, Jason T. Corradi, David W. Ablin
  • Publication number: 20140262937
    Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapour from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil. Partial upgrading and the commensurate benefits is detailed as well. A system for effecting the processes is also characterized in the specification.
    Type: Application
    Filed: March 13, 2013
    Publication date: September 18, 2014
    Inventor: Steve KRESNYAK
  • Patent number: 8808534
    Abstract: A process for refining naphtha that results in an improved octane value in a subsequent gasoline blend. Certain embodiments include separating a naphtha feed into light naphtha and heavy naphtha; separating the heavy naphtha into a paraffin stream and non-paraffin stream; introducing the light naphtha to a first isomerization unit, introducing the paraffin stream to a second isomerization unit; introducing the non-paraffin stream to a reforming unit and combining the resulting effluents to form a gasoline blend. The resulting gasoline blend has improved characteristics over gasoline blends that are made without introducing the paraffin stream to a second isomerization unit.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: August 19, 2014
    Assignee: Saudi Arabian Oil Company
    Inventors: Cemal Ercan, Yuguo Wang, Mohammad R. Al-Dossary, Rashid M. Al-Othman
  • Patent number: 8758596
    Abstract: A first hydroisomerization catalyst contains a support being a extruded product prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more and at least one metal supported on the support and selected from the group consisting of metals belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten, wherein the support contains (a1) a calcined zeolite prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more of an ion-exchanged zeolite obtained by ion exchange of an organic template-containing zeolite containing an organic template and having a 10-membered ring one-dimensional porous structure in a solution containing ammonium ions and/or protons, and (b1) a calcined inorganic oxide prepared by calcination having a thermal treatment that includes thermally treating at 350° C.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: June 24, 2014
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Kazuaki Hayasaka, Motoya Okazaki, Mayumi Yokoi
  • Patent number: 8753503
    Abstract: One exemplary embodiment can be a process for producing a reformate by combining a stream having an effective amount of isopentane and a stream having an effective amount of naphtha for reforming. Generally, the naphtha has not less than about 95%, by weight, of one or more compounds having a boiling point of about 38-about 260° C. as determined by ASTM D86-07. The process may include introducing the combined stream to a reforming reaction zone. The combined stream can have an isopentane:naphtha mass ratio of about 0.10:1.00-about 1.00:1.00.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: June 17, 2014
    Assignee: UOP LLC
    Inventors: Steven L. Krupa, Mark P. Lapinski, Clayton C. Sadler
  • Patent number: 8748500
    Abstract: A process for producing transportation fuels, such as gasoline and diesel fuel, from syngas with a low H2/CO ratio. The syngas is first converted to dimethyl ether which is then converted to gasoline by way of a dimethyl ether to gasoline process and to diesel fuel by way of a Fischer-Tropsch process.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: June 10, 2014
    Assignee: SynGas Technology, LLC
    Inventors: Duane A. Goetsch, Kym B Arcuri, Steven J. Schmit, Jacqueline R Hitchingham, Lloyd R. White
  • Publication number: 20140148628
    Abstract: A process is disclosed for treating a hydrocarbon stream including flowing the hydrocarbon stream through a hydrocarbon treating vessel, heating a portion of the hydrocarbon treating vessel to a predetermined temperature and for a predetermined amount of time and controlling sensitization of the portion of the interior surface of the hydrocarbon treating vessel.
    Type: Application
    Filed: September 30, 2011
    Publication date: May 29, 2014
    Inventors: Steven A. Bradley, Benjamin L. Tiemens, Mark W. Mucek, Shixue Wen
  • Publication number: 20140138283
    Abstract: The present disclosure is directed to a method and system of removing solubilized metals from a Fischer-Tropsch (FT) reactor product. The FT reactor product is contacted with a chelating agent to form metal complexes. The FT reactor product containing metal complexes are subjected to centrifugal separation to form a heavy phase and a light phase containing less than 500 wppb solubilized metals.
    Type: Application
    Filed: November 21, 2012
    Publication date: May 22, 2014
    Applicant: Syntroleum Corporation
    Inventor: Peter Havlik
  • Patent number: 8728301
    Abstract: Integrated isomerization and ionic liquid catalyzed alkylation processes may comprise integrating ionic liquid alkylation and n-butane isomerization using a common distillation unit for separating an n-butane containing fraction from at least one of an alkylation hydrocarbon phase from an ionic liquid alkylation reactor and an isomerization hydrocarbon stream from an isomerization unit. The n-butane containing fraction may undergo isomerization to provide an isomerization reactor effluent comprising the isomerization hydrocarbon stream. An isobutane containing fraction, separated from at least one of the alkylation hydrocarbon phase and the isomerization hydrocarbon stream, may be recycled from the distillation unit to the ionic liquid alkylation reactor.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: May 20, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventor: Hye Kyung Cho Timken
  • Patent number: 8728417
    Abstract: The present invention describes a steam reforming furnace for the production of hydrogen, which employs a set of porous burners interposed between the tubes to be heated, improving compactness of the furnace.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: May 20, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Fabrice Giroudiere, Beatrice Fischer
  • Patent number: 8702971
    Abstract: One exemplary embodiment can be a process for alkylating and hydrogenating a light cycle oil. The process can include passing the light cycle oil, one or more C2-C6 alkenes, and hydrogen through a reaction vessel containing an alkylation zone and a hydrogenation zone. Generally, the hydrogen is at least partially comprised from a hydrocarbon product stream from a fluid catalytic cracking zone.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: April 22, 2014
    Assignee: UOP LLC
    Inventors: Deng-Yang Jan, Vasant P. Thakkar, Christopher P. Nicholas
  • Patent number: 8679321
    Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: March 25, 2014
    Assignee: UOP LLC
    Inventors: Antoine Negiz, Manuela Serban, Kurt M. VandenBussche, Mark D. Moser
  • Patent number: 8668824
    Abstract: This invention relates to process for producing a reformate or gasoline product. The process involves a rapid cycle of reacting hydrocarbon feedstock to form the product and then regenerating the catalyst used in the reaction. The process can be carried out at relatively high liquid hourly space velocities and preferably at relatively low hydrogen to hydrocarbon ratios to produce a reformed product having relatively high liquid yield and hydrogen content.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: March 11, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Bal K. Kaul, Abhash Nigam, Jasmina Poturovic, Mohsen N. Harandi, Stuart S. Goldstein