Abstract: Naphtha is selectively hydrodesulfurized using selectively poisoned hydrotreating catalyst to remove sulfur while minimizing loss in octane level due to olefin saturation.

Abstract: This invention is a process for the upgrading of distillate feeds. A batch of supported hydroprocessing catalyst is placed in a reaction zone, which is usually a fixed bed reactor. The hydroprocessing catalyst comprises an effective amount of a noble metal or metals and has a specific activity. Both low aromatic diesel and jet fuel may be produced in separate blocks over the same catalyst batch, using different feeds and often different conditions. The activity of the catalyst is restored each time the feed is switched. When production is switched from jet fuel to low aromatics diesel, activity may be regained more quickly by holding the catalyst at a higher temperature than the reaction temperature for a specific period of time prior to dropping the temperature to the reaction temperature. Switching from one feed to the other may continue for about one year before the catalyst batch is changed. A dual catalyst system may alternatively be employed.

Abstract: A process for the simultaneous hydrodenitrogenation and hydrodesulfurization of a gas oil utilizing a novel catalyst. The novel hydroprocessing catalyst comprises an overlayer of at least one Group VIB metal component, at least one Group VIII metal component and at least one phosphorous component on a support comprising at least one underbedded phosphorus component combined with a porous refractory oxide, said catalyst having a median pore diameter from about 60 to about 120 .ANG..

Abstract: A catalyst containing an overlayer of a catalytic promoter on a porous refractory support containing an underbedded Group VIII metal-containing component. The catalyst is prepared by sequential incorporation of the Group VIII metal followed by the additional catalytic promoter component, usually a Group VIB metal, with the porous refractory oxide support. The catalyst has a MoO.sub.3 /NiO weight ratio less than 6 to 1 and more than 4 weight percent of NiO. The catalyst is especially useful for simultaneous hydrodenitrogenation and hydrodesulfurization of a gas oil, particularly when the refractory oxide support has a narrow pore size distribution.

Abstract: The present invention relates to a method of removing sulfur from a hydrotreating process stream comprising contacting a sulfur containing feedstock with a stacked bed catalyst system comprising a first catalyst bed comprising hydrodesulfurization catalysts followed by a second catalyst bed comprising ruthenium sulfide having a surface area of at least about 30 m.sup.2 /g and wherein said hydrodesulfurization process is conducted at a temperature of about 150.degree. C. to about 400.degree. C. and a pressure of about 50 psig (344.74 kPa) to about 2500 psig (17236.89 kPa).

Abstract: The invention relates to an improved method of presulfurizing a sulfidable metal oxide(s)-containing catalyst which minimizes sulfur stripping upon start-up of a reactor and improves catalyst activity. The method consists of contacting a sulfidable metal oxide(s)-containing catalyst with elemental sulfur at a temperature such that said elemental sulfur is substantially incorporated in the pores of said catalyst by sublimation and/or melting and heating the sulfur-incorporated catalyst in the presence of a liquid olefinic hydrocarbon at a temperature greater than about 150.degree. C.

Abstract: Catalysts for hydrodesulfurization and hydrodenitrogenation of hydrocarbon oils are provided which have high catalytic activity, excellent productivity and low pollution. The catalysts are made from an alumina carrier substance, at least one active metal element selected from the Group VI metals in the periodic table, at least one active metal element chosen from the Group VIII metals in the periodic table, phosphoric acid, and an additive agent. The additive agent is at least one substance selected from dihydric or trihydric alcohols having 2-10 carbon atoms per one molecule, ethers of the alcohols, monosaccharides, disaccharides, and polysaccharides. A method for preparing the catalysts is also provided and includes impregnating the alumina carrier substance with a solution mixed with a certain amount of the active metal elements, phosphoric acid and the additive agent, and drying the impregnated carrier substance at a temperature of less than 200.degree. C.

Abstract: A naphtha or a middle distillate hydrocarbon is hydrodearomatized by hydrotreating in the presence of a catalyst containing boron, non-noble Group VIII metal, and Group VIB metal on a carbon support.

Abstract: Spent or inactive alumina-supported catalysts removed from a catalytic hydrotreating process and having carbonaceous and metallic deposits thereon are reactivated. After a solvent wash to remove process oils, the spent catalyst is contacted with steam at a temperature of 1000.degree. to about 1250.degree. F. for a period of about 2 to about 5 hours to form a reactivated catalyst suitable for reuse in a catalytic hydrotreating process. Optionally, the steam-treated catalyst can be regenerated by contact with an oxygen-containing gas at a temperature of about 700.degree. to about 900.degree. F. to remove carbon deposits from the catalyst, or, alternatively, the steam-treated catalyst can be acid-leached to remove undesired metals and then contacted with an oxygen-containing gas at an elevated temperature to remove carbon deposits.

Abstract: A naphtha or a middle distillate hydrocarbon is dehydroaromatized by hydrotreating in the presence of a catalyst containing non-noble Group VIII metal and Group VI-B metal on carbon.

Abstract: Hydrodesulfurization of cracked naphtha, with minimum attendant hydrogenation of olefins, is effected over a sulfided carbon support catalyst bearing (i) a non-noble Group VIII metal, (ii) a Group VI-B metal, and (iii) a metal of Group IA, II A, III B, or the lanthanide Group of rare earths.

Abstract: Naphtha is selectively hydrodesulfurized using spent resid upgrading catalyst to remove sulfur while minimizing loss in octane level due to olefin saturation.

Abstract: A method for preparing catalysts suitable for hydroprocessing and hydrocracking of naphthas and gas oils is provided. Catalysts consist of an aerogel support comprising one or more transition metal oxide polymers, prepared by the super-critical fluid extraction of alkoxide alcogels, together with one or several promoting metals in oxide or sulfide form. A process for hydroprocessing hydrocarbons using the catalyst of this invention is also provided.

Abstract: Diesel fuels are decolorized by hydrotreatment under mild conditions. The feedstock is normally severely hydrotreated to convert organosulfur or organonitrogen and the effluent passed to a smaller downstream hydrotreating zone at a lower temperature but sufficient to lighten the color of a finished product hydrocarbon.

Abstract: A method of enhancing the activity of a regenerated catalyst for the hydroprocessing of hydrocarbons comprising:(a) applying a modifying element dissolved in a solvent onto the surface of a regenerated catalyst;(b) drying said modified regenerated catalyst to remove all free solvent from said catalyst;(c) optionally, heating said dried modified regenerated catalyst at temperature of about 120.degree. C. to about 1000.degree. C. at a rate of 1.degree.-20.degree. C. per minute, and holding said dried catalyst at a temperature of about 120.degree. C. to about 1000.degree. C. up to 48 hours to provide an enhanced regenerated catalyst; and(d) recovering said enhanced regenerated catalyst.

Abstract: A method of selectively hydrodenitrogenating various raw hydrocarbon oils such as various petroleum feedstocks, coal liquids, shale oils and sand oils, which method comprises passing the raw hydrocarbon oil along with hydrogen (H.sub.2) over sulfided carbon supported Fe--Mo catalysts, whereby the raw hydrocarbon oil is hydrodenitrogenated with a selectivity significantly higher than that is possible with conventional alumina supported hydrotreating catalysts.

Abstract: A process for producing a desulfurized gasoline boiling range product of relatively high octane number from a sulfur containing feed boiling in the naphtha boiling range by converting the feed in a single stage over a catalyst which comprises a) a substantially acidic porous refractory solid having an intermediate effective pore size and the topology of a zeolitic behaving material, which, in the aluminosilicate form, has a Constraint Index of about 1 to 12, e.g., MCM-22, b) a Group VI metal, e.g., Mo, c) a Group VIII metal, e.g., Co, and d) a suitable refractory support, e.g., Al.sub.2 O.sub.3, under hydrotreating conditions to produce a product comprising a normally liquid fraction boiling in substantially the same boiling range as the feed, but which has a lower sulfur content than the feed and which has an octane number substantially no less than the feed.

Abstract: There is disclosed a process for hydrogenating treatment of a heavy hydrocarbon oil comprising the successive steps of (1) hydrogenating-demetalizing treatment, (2) hydrocracking treatment and (3) hydrodesulfurizing-hydrodenitrifying treatment in the presence of respective catalysts which process comprises employing in the hydrodesulfurizing-hydrodenitrifying treatment, a catalyst having a pore size distribution restricted to a specific range as measured by nitrogen release method. According to the above-mentioned process, a product oil with a low sulfur content can be obtained in high cracking efficiency from a heavy hydrocarbon oil without equipment trouble due to sludge formation.

Abstract: Heavy oil is hydrotreated by processing with hydrogen in the presence of a catalyst composition comprising an activated carbon component having a specified range of pore volume distribution and average pore diameter, a molybdenum or tungsten component and a cobalt or nickel component to reduce the content of nickel and vanadium therein and to achieve demetallation and conversion of the carbon residue for producing a lighter oil.

Abstract: A method of catalytically hydroconverting a hydrocarbon feed stream containing a substantial quantity of components boiling above about 1000.degree. F. to convert a substantial portion thereof to components boiling below 1000.degree. F. is disclosed. More particularly, aromatic heavy oil additive, such as Heavy Cycle Gas Oil, is added to a heavy hydrocarbon feed stream and the stream is contacted with a solid catalyst and an oil-miscible metal naphthenate. The method disclosed herein advantageously substantially eliminates plugging of the hydroconversion reactor and minimizes the amount of insolubles in the total liquid product.

Abstract: A process for treating heavy oil by contacting the oil with hydrogen in a reactor containing an activated carbon catalyst having a specified range of Alpha value, and average pore diameter, and pore distribution, to reduce the content of nickel and vanadium in the feedstock and to achieve conversion of the carbon residue for producing a lighter oil. Demetallation capacity of the carbon catalyst is enhanced by the addition of a carbon-reactive oxidant, e.g., steam, under conditions sufficient to form additional carbon surface.

Abstract: A waste molybdenum-containing stream recovered from the work-up of a reaction mixture wherein propylene has reacted with t-butyl hydroperoxide to form propylene oxide (in the presence of a complex of ethylene glycol and a molybdenum compound) is passed as an oil-miscible/soluble molybdenum-containing catalyst to a reaction wherein heavy hydrocarbon is hydroconverted to lower boiling products in the presence of heterogeneous catalyst.

Abstract: Hydrodesulfurization of a cracked naphtha is effected in the presence of a transition alumina support bearing a Group VIII non-noble metal oxide and a Group VI-B metal oxide, the atom ratio of Group VIII metal to Group VI-B metal being 1-8. The process of the instant invention gives high levels of hydrodesulfurization compared to prior art magnesia-containing catalysts and lower levels of olefin saturation, and less octane reduction in the desulfurized gasoline.

Abstract: A process for hydrodesulfurizing a sulfur-containing hydrocarbon which comprises contacting the sulfur-containing hydrocarbon under hydrodesulfurizing conditions in the presence of hydrogen with a catalyst composition comprising a Group VIA metal, a Group VIII metal and an alumina, the catalyst composition containing the Group VIA metal and the Group VIII metal in a combined amount of 20 to 70% by weight based on the total of the Group VIA metal, the Group VIII metal and the alumina. The catalyst composition being characterized by (i) an X-ray diffraction pattern having no diffraction peak other than that of the alumina, and, (ii) after being air-calcined at 550.degree. C. for three hours, being characterized by a TRP which results in a ratio of the area L of a low temperature reduction peak to the area H of a high temperature reduction peak, L/H, of 0.1 to 0.45.

Abstract: A process for the production of a low-sulfur diesel gas oil having a sulfur content of 0.05% by weight or lower and having a Saybolt color number of -10 or higher, from a petroleum distillate having a sulfur content of 0.1 to 2.0% by weight and having an inferior color and inferior oxidation stability comprises contacting the petroleum distillate with hydrogen in the presence of a hydro-treating catalyst which has at least one metal supported on said porous carrier, at a temperature of 350.degree. to 450.degree. C., and a pressure of 45 to 100 kg/cm.sup.2 in the first step to thereby produce materials having a sulfur content of 0.05% by weight or lower, and contacting further the materials issued from the first step with hydrogen in the presence of a hydro-treating catalyst which has at least one metal supported on said porous carrier, at a temperature of 200.degree. to 300.degree. C., and a pressure of 45 to 100 kg/cm.sup.2 in the second step to thereby produce the finished low-sulfur diesel gas oil.

Abstract: An aromatic saturation process is catalyzed under relatively low pressure conditions in the presence of a halide-containing compound. Additive fluoride-containing compounds can be injected into the feedstock just prior to contact of the feedstock with either a fluoride or nonfluoride-containing catalyst. Also, a catalyst utilized in the invention contains Group VIB and/or Group VIII hydrogenation metals, phosphorus and fluoride supported on an amorphous, porous refractory oxide and has a narrow pore size distribution.

Abstract: Naphtha is selectively hydrodesulfurized using deactivated hydrotreating catalyst to remove sulfur while minimizing loss in octane level due to olefin saturation.

Abstract: A method is provided for regenerating a molecular sieve-free resid hydroprocessing catalyst for use with an ebullated bed reaction process comprising at least one hydrogenation metal and at least one Group IIA metal deposited on an inorganic oxide support wherein the catalyst contains a pore volume of pores having a diameter greater than 1200 Angstroms of at least 0.05 cc/gm. The method comprises the steps of contacting the molecular sieve-free resid hydroprocessing catalyst with a contaminant metal-containing hydrocarbon feedstream in a first contacting step at conditions sufficient to deposit contaminant metals and coke onto the catalyst; and contacting the coke-deactivated, contaminant metal-containing, molecular sieve-free catalyst with an oxygen-containing gas in a second contacting step at oxidation conditions sufficient to remove a substantial amount of the coke from the coke-deactivated, contaminant metal-containing, molecular sieve-free catalyst.

Abstract: A process of preparing a catalyst for removal of sulfur and nitrogen in hydro-processing of hydrocarbon streams. The catalyst composition is formed by depositing molybdenum or tungsten. A second metal is deposited on the support layer in a non-aqueous fashion. The second metal being vandium, niobium or tantalum in organic solvent soluble metal alkoxide form. A third metal of nickel or cobalt is deposited and calcined on the support layer.

Abstract: A process, catalyst, and method of making a catalyst are provided for the selective hydrotreating of a selective hydrotreating feedstock comprising reacting the feedstock with hydrogen at hydrotreating conditions in the presence of a catalyst comprising a hydrogenation component and a support component. The hydrogenation component comprises a Group VIB metal component and a Group VIII metal component wherein the Group VIB metal component is present in an amount ranging from about 4 wt % to about 20 wt % and the Group VIII metal component is present in an amount ranging from about 0.5 wt % to about 10 wt %, both calculated as oxides and based on the total catalyst weight. The support component comprises from about 0.5 wt % to about 50 wt % of a magnesium component and from about 0.02 wt % to about 10 wt % of an alkali metal component, both calculated as oxides and based on the total catalyst weight.

Abstract: The present invention relates to a process for removing hetero-atoms from a hydrocarbonaceous feedstock using novel catalysts comprised of highly dispersed molybdenum sulfide promoted with a noble metal such that the noble metal is in an oxidation state greater than 0 and coordinated to S. The noble metal is selected from Pt, Pd, Rh, and Ir. It is preferred that the catalysts of be prepared from a precursor composition selected from platinum ethoxyethyl xanthate or platinum dithiocarbamate. Additionally, the catalyst may include a promotor sulfide such as nickel sulfide, cobalt sulfide or iron sulfide, etc. or mixtures thereof.

Abstract: A process is described for producing a catalyst composition for hydrodesulfurization of hydrocarbon oil, which comprises:drying and calcining a carrier comprising alumina or an alumina-containing material impregnated with a solution mixture of(A) at least one of an alkoxide, a chelate compound, or a glycoxide of molybdenum or chromium;(B) at least one of an alkoxide, a chelate compound, or a glycoxide of cobalt or nickel; andan organic solvent capable of dissolving (A) and (B).Also described is a process for hydrodesulfurizing hydrocarbon oil using the same catalyst composition.

Abstract: A process for the catalytic hydrodesulfurization of hydrocarbon- containing feeds using a catalyst of a phosphorus component, a cobalt component and a Group VIB metal component on an alumina carrier.

Abstract: A method of regenerating a contaminant metal-containing, coke deactivated, molecular sieve-free catalyst having at least one hydrogenation metal and at least one Group IV metal deposited on an inorganic oxide support comprising contacting the catalyst with an oxygen-containing gas under conditions sufficient to remove a substantial amount of the coke from the catalyst.

Abstract: The inventive solvent extraction process uses hydrotreated (HTR) and low sulfur (LSR) resids feedstreams in a single deasphalter unit and in a way that optimizes the disposition of the oils, resins, and asphaltene fractions of each resid for downstream processing. After the refractory asphaltenes are separated from the HTR feedstream, the LSR resid is introduced into the deasphalter so that its resin and asphaltene fractions are combined with the HTR resins. The oils fractions from the two resids are combined and then used as a feedstock for catalytic cracking.

Abstract: Spent hydrotreating catalyst having carbonaceous and metallic deposits and of regular geometric shape after being stripped of process oil is fluidized by flowing air upwardly through the catalyst at a velocity sufficient to expand the bed thereby segregating the catalyst particles into a high activity, upper, less-contaminated fraction and a lower, more-contaminated fraction and recycling the high activity fraction to a hydrotreating process. Optionally, the high activity fraction can be regenerated with carbon burnoff or rejuvenated by acid leaching followed by regeneration with carbon burnoff to further improve catalyst activity.

Abstract: In a hydrotreating process, a hydrocarbon feedstock having a boiling of at least about 460.degree. F. is contacted with a catalyst having at least one member selected from the group consisting of a carbide of a Group VIB metal and a nitride of a Group VIB metal under hydrotreating conditions.

Abstract: A hydrotreating process using a sulfided catalyst composition comprised of at least one Group VIII metal and at least one Group VI metal on an inorganic oxide support, which sulfided catalyst is derived from a catalyst precursor comprised of salts and/or complexes of a Group VIII metal(s) with a Group VI metal heteropolyacid on an inorganic oxide support material, wherein the concentration of Group VIII metal ranges from about 2 to 20 wt. %, and the concentration of Group VI metal ranges from 5 to 50 wt. %, which percents are on support and which catalyst composition is substantially free of free water.

Abstract: The hydrotreating of petroleum feedstock is improved by using a layered transition metal catalyst, a mixture of such catalysts or a stocked bed of transition metal catalysts that has a selected ratio of edge to rim sites sufficient to provide a product having a predetermined sulfur and nitrogen content.

Abstract: The hydroprocessing of heavy oils is improved by the use of a high activity slurry catalyst prepared by sulfiding an aqueous Group VIB metal compound with a gas containing hydrogen sulfide to a dosage greater than 8 SCF of hydrogen sulfide per pound of Group VIB metal. After introducing the slurry catalyst into the heavy oil, and subjecting the mixture to elevated temperatures and partial pressures of hydrogen, the mixture is treated in a fixed or ebullated bed of hydrodesulfurization/hydrodemetalation catalyst under hydroprocessing conditions.

Abstract: A process for removing calcium from a hydrocarbon feed having at least 1 ppm oil-soluble calcium. The process employs a catalyst system, comprising catalyst particles, wherein a high volume percent of the catalyst particles are in the form of mesopores (less than 1000 Angstrom in diameter), low surface area, low hydrogenation activity, and th inclusion of Group VIII metals, in particular nickel, on a silica catalyst base.

Abstract: A catalyst composition having superior hydrotreating activity which catalyst is comprised of salts and/or complexes of Group VIII metals with Group VI metal heteropolyacids on an inorganic oxide support material, wherein the concentration of Group VIII metal ranges from about 2 to 20 wt. %, and the concentration of Group VI metal ranges from 5 to 50 wt. %, which percents are on support and which catalyst composition is substantially free of free water.

Abstract: Catalyst for hydrorefining hydrocarbon feedstocks consisting of niobium trisulphide, bulk or deposited on an inert support.This catalyst is particularly efficient for the reactions of scission of carbon-nitrogen and carbon-sulphur bonds.

Abstract: The present invention relates to a hydroprocessing process that employs a catalyst that has been regenerated by subjecting the catalyst to an initial partial decoking step, followed by impregnation with a Group IIA metal-containing component and then subjected to a final decoking step.

Abstract: A process for removing heteroatoms from a hydrocarbonaceous feedstock using a catalyst composition comprised of: about 0.005 to 5.0 wt. % noble metal, about 0.5 to 5 wt. % of at least one Group VIII metal, and about 3 to 18 wt. % of a Group VI metal, and a refractory support, wherein the noble metal is incorporated into the refractory support by use of a precursor represented by ML.sub.2 when the noble metal is Pt or Pd, and ML.sub.3, when the noble metal is Rh or Ir, where M is the noble metal and L is a ligand selected from the dithiocarbamates, dithiophosphates, dithiophosphinates, xanthates, thioxanthates, and further wherein L has organo groups having a sufficient number of carbon atoms to render the noble metal complex soluble in oil.

Abstract: A process is described for producing a catalyst composition for hydrodesulfurization of hydrocarbon oil, which comprises:drying and calcining a carrier comprising alumina or an alumina-containing material impregnated with a solution mixture of(A) at least one of an alkoxide, a chelate compound, or a glykoxide of molybdenum or chromium;(B) at least one of an alkoxide, a chelate compound, or a glykoxide of cobalt or nickel; andan organic solvent capable of dissolving (A) and (B). Also described is a process for hydrodesulfurizing hydrocarbon oil using the same catalyst composition.

Abstract: Middle distillate petroleum streams are hydrotreated to produce a low sulfur and low aromatic product in a process employing three reaction zones in series. Hydrogen flows between the reaction zones countercurrent to the hydrocarbons. Hydrogen sulfide is removed from effluent of the first two reaction zones by hydrogen stripping. The second and third reaction zones employ a sulfur-sensitive noble metal hydrogenation catalyst. Operating pressure increases and temperature decreases from the first to third reaction zones.

Abstract: A catalyst is disclosed for hydrotreating heavy hydrocarbon oils, which catalyst comprises a catalyst component supported on an alumina carrier having an average fibrous particle length of 10-20 Nm and a specified proportion of fibrous alumina particle in that range of particle lengths. A process is also disclosed for preparing such hydrotreating catalyst.

Abstract: A process for treating catalytic particles in a vertical chamber is disclosed. The catalytic particles comprise spent catalysts from such hydroprocesses as hydrocracking and hydroreforming. The process comprises suspending the catalytic particles in a gaseous atmosphere of a vertical chamber for a time sufficient to remove the waste products from the catalytic particles. The process can be used to remove carbonaceous and sulfur deposits from the surface of the particles as well as volatile hydrocarbons and hydrates.

Abstract: A mixture of shaped catalysts, catalyst supports or sorbents comprising generally cylindrical, free flowing particles of regular geometric shape having substantially the same diameter and of varying length are length graded into a first group of particles having a length below a predetermined length, L.sub.1, in the range of fromn 0.8 to about 24 millimeters and an L/D greater than one, and a second group of particles having a length greater than L.sub.1, by feeding the mixture into a rotating cylindrical drum having inwardly opening indentations in its cylindrical wall having a transverse diameter of substantially L.sub.1. The drum is rotated about its longitudinal axis at speeds sufficient to entrap in the indentations and convey particles having a length below L.sub.1 comprising the first group upwardly to a height permitting the particles to fall into a fixed, upwardly opening trough, while retaining the second group of particles having a length above L.sub.