Abstract: A hydrocarbon distribution system is provided. The hydrocarbon distribution system has a vessel shell. A vapor distribution tray is disposed within the vessel shell. A first spray header and a second spray header are disposed above the vapor distribution tray. A draw system is disposed above the first and second spray headers. The hydrocarbon distribution system reduces clogging of nozzles, and improves product quality.

Abstract: A process for separating naphtha feed stream and recovering heat from at least one stream from a column by heating other columns. Preferably, both an overhead stream and a bottom stream from a first column heat a second column and a third column. The pressure of the overhead stream is increased, resulting in an increased temperature of the overhead and bottoms streams. The overhead stream can be split into portions to heat other columns.

Abstract: A regenerator that can handle rich loaded chemical solvent containing precipitated absorption reaction products is disclosed. The invention is particularly suitable for separating CO2 from large gas streams that are typical of power plant processes. The internally circulating liquid stream in the regenerator (ICLS regenerator) rapidly heats-up the in-coming rich solvent stream in a downcomer standpipe as well as decreases the overall concentration of CO2 in the mixed stream. Both these actions lead to dissolution of precipitates. Any remaining precipitate further dissolves as heat is transferred to the mixed solution with an inverted bayonet tube heat exchanger in the riser portion of the regenerator. The evolving CO2 bubbles in the riser portion of the regenerator lead to substantial gas hold-up and the large density difference between the solutions in the downcomer standpipe and riser portions promotes internal circulation of the liquid stream in the regenerator.

Abstract: The present invention provides a method and an apparatus for recovery of spent lubricating oil. The evaporation of hydrocarbon fractions from spent lubricating oil is carried out in three steps. The first step is at approximately 150-1030 mbar and between 70-240° C. in which is greater than 99% water, greater than 99% of ethylene glycol and greater than 50% of hydrocarbon molecules with normal boiling point up to 310° C. are evaporated from spent oil. The second step is operated at 6-30 mbar and 200-2900 C in which predominantly gasoil and light vacuum gasoil fractions are evaporated. The third step is operated at 250-320° C. and 0.5-15 mbar in which mainly heavy vacuum gasoil (boiling range of 425 to 570° C. on ASTM D-1160 test) is evaporated from spent oil.

Abstract: Methods and systems for the devolatilization of thermally produced liquids to raise the flash point are disclosed. Various methods and apparatus can be used to effectively reduce the volatile components, such as wiped film evaporator, falling film evaporator, flash column, packed column, devolatilization vessel or tank.

Abstract: In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product.

Abstract: A process for cracking hydrocarbon feedstock containing resid comprising: heating the feedstock, mixing the heated feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase which collect as bottoms and removing the liquid phase, separating and cracking the vapor phase, and cooling the product effluent, wherein the bottoms are maintained under conditions to effect at least partial visbreaking. The visbroken bottoms may be steam stripped to recover the visbroken molecules while avoiding entrainment of the bottoms liquid. An apparatus for carrying out the process is also provided.

Abstract: An improved de-entrainment device for use in distillation towers, especially vacuum distillation towers used for fractionating petroleum atmospheric resids is in the form of a baffle which is to be located in the portion of the tower below the feed zone and at the top of the flash zone. The baffle is in the form of an apertured plate above the stripping zone and in its preferred form comprises number of radial fins or blades, resembling a static fan with openings between the fins to permit vapors from the lower portions of the tower to pass upwards through the baffle with a minimal pressure drop. The fins of the baffle are preferably oriented at an angle between 30° and 60° away from the incoming feed so that the incoming feed stream skims over the top edges of the fins.

Abstract: In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product.

Abstract: A process for decoking of a process that cracks hydrocarbon feedstock containing resid and coke precursors, wherein steam is added to the feedstock to form a mixture which is thereafter separated into a vapor phase and a liquid phase by flashing in a flash/separation vessel, separating and cracking the vapor phase, and recovering cracked product. Coking of internal surfaces in and proximally downstream of the vessel is controlled by interrupting the feed flow, purging the vessel with steam, introducing an air/steam mixture to at least partially combust the coke, and resuming the feed flow when sufficient coke has been removed. An apparatus for carrying out the process is also provided.

Abstract: Hydrocarbon feedstock containing resid is cracked by a process comprising: (a) heating the hydrocarbon feedstock; (b) mixing the heated hydrocarbon feedstock with steam and optionally water to form a mixture stream; (c) introducing the mixture stream to a flash/separation apparatus to form i) a vapor phase at its dew point which partially cracks and loses/or heat causing a temperature decrease and partial condensation of the vapor phase in the absence of added heat to provide coke precursors existing as uncoalesced condensate, and ii) a liquid phase; (d) removing the vapor phase as overhead and the liquid phase as bottoms from the flash/separation apparatus; (e) treating the overhead by contacting with a hydrocarbon-containing nucleating liquid substantially free of resid and comprising components boiling at a temperature of at least about 260° C. (500° F.

Abstract: A process for treating a crude containing natural gas comprising supplying the crude to a stabilization unit to obtain a gaseous stream and crude oil; supplying a compressed, gaseous stream at a low temperature to the bottom of a first column; partly condensing the first gaseous overhead stream, returning the liquid phase to the first column and supplying the methane-rich stream to a liquefaction plant; supplying an expanded bottom stream at a low temperature to the top of a second column; removing from the top of the second column a second gaseous overhead stream, and removing from the bottom of the second column a liquid bottom stream; vaporizing part of the bottom stream and introducing the vapor into the bottom of the second column; and introducing the remainder of the bottom stream into a crude oil stream at an appropriate point in or upstream of the stabilization unit, wherein the amount of heat removed from the first gaseous overhead stream is so adjusted that the concentration of C5+ in the first gase

Abstract: Methods of separating components of a mixture, such as crude oil, are disclosed which increase the yield of individual components while decreasing the yield of residue. In one method, a heated mixture is fed to a column, a vapor stream is withdrawn from the column and separated, and a portion of the vapor stream is recycled back to the column. In another method, a mixture is separated into streams composed substantially of components having light, intermediate or heavy molecular weight and/or low, intermediate or high boiling point, respectively, and the streams are fed into the column at different positions. In both methods, individual light, intermediate and/or heavy molecular weight and/or low, intermediate and/or high boiling point component streams are then selectively withdrawn from the column.

Abstract: A process and apparatus are disclosed that relate generally to a process for reducing harmful or unwanted emissions during the production of asphalt, such as blue smoke. The process includes the introduction of a pump around of the wax oil fraction for re-introduction into the vacuum tower. Additional desirable features include stripping trays below the wax oil collection tray and the feed zone. The result is to produce an asphalt product that creates less blue smoke in the hot mix plant. Another desirable feature is that a product can be created that meets Performance Grade specifications with the addition of polymers or other additives.

Abstract: A process and apparatus are disclosed that relate generally to a process for reducing harmful or unwanted emissions during the production of asphalt, such as blue smoke. The process includes the introduction of a pump around of the wax oil fraction for re-introduction into the vacuum tower. Additional desirable features include stripping trays below the wax oil collection tray and the feed zone. The result is to produce an asphalt product that creates less blue smoke in the hot mix plant. Another desirable feature is that a product can be created that meets Performance Grade specifications with the addition of polymers or other additives.

Abstract: A method and apparatus for re-refining used oil, in which the used oil is processed in at least one cyclonic vacuum evaporator comprising a void evaporation chamber (4) into which feedstock is tangentially injected, and in which a fraction of the feedstock is condensed in a spray condenser (7) communicating with the evaporation chamber (4).

Abstract: An apparatus and process for recovering a diesel-quality fuel from produced crude oil is described. The diesel-quality fuel is produced by flashing the crude feedstock at high temperatures and recovering the diesel quality fuel as a liquid from a refluxing exchanger. Process efficiency is enhanced by heat integration. The process is particularly applicable to remote locations, both onshore and offshore, where conventional fuel supplies are inadequate or not available.

Abstract: A method for recycling gas in an installation for the stabilization of crude oil (1) containing gas/liquid separation stages (2, 3, 4) whose gas removal pipes (12, 13, 14) are connected to the intake of a gas treatment installation (18) which provides a current of rich gas (19) and a current of poor residual gas (20), characterized in that an adjustable part (21, 22) of the poor residual gas current is injected into the flow of crude oil (8), preferably between the penultimate (3) and last (4) gas/liquid separation stage, of the installation for stabilization of crude oil (1), in order to increase the production of liquified petroleum gas and condensates.

Abstract: An inlet horn for reducing liquid entrainment of liquid in vapor products in distillation towers. The inlet horn has a tangential entry for the vapor-liquid feed which opens into a peripheral open bottomed horn with a number of deflector vanes angularly disposed horizontally and vertically along the length of the horn to deflect liquid components of the feed radially outwards and vapor components downwards so as to improve their separation. The horn may be used in atmospheric and vacuum crude distillation and other vapor-liquid separation units.

Abstract: A method and apparatus are provided for distillation of hydrocarbon oil subject to coking threshold temperature limits. A hydrocarbon oil is heated to a first predetermined maximum temperature above which coking is likely to occur. The heated hydrocarbon oil is introduced into a first distillation zone, wherein the heated hydrocarbon oil is separated into a liquid portion and a vapor portion. The descending liquid portion is withdrawn from the bottom region of the first distillation zone, and the withdrawn liquid is reheated to a second predetermined maximum temperature, above which coking is likely to occur in the return heater line. Finally, the heated withdrawn liquid is returned to a second distillation zone, wherein a second separation occurs to achieve increased valuable products recovery. A divider arrangement maintains the first and second distillation zones physically separate from each other.

Abstract: Fractionation method and apparatus are provided, wherein heavy product is withdrawn from a first fractionator and introduced into a second fractionator, which operates in a predetermined moderate pressure range. The withdrawn heavy product is separated into relatively light ends and relatively heavy ends by introducing stripping vapor into a lower section of the second fractionator. A controlled stream of light product quench, including bottoms product from the stripper, is introduced at a predetermined low temperature and a predetermined variable flow rate to the second fractionator to adjust an end point of overhead products exiting therefrom. Second fractionator overhead product is passed into the stripper, and light components from the first fractionator are introduced into the stripper, such that overhead products from the second fractionator strip light ends from the relatively light product components from the first fractionator.

Abstract: Process and apparatus for extracting an organic liquid from an organic liquid solute/solvent mixture. The mixture is contacted with a fluid extractant which is at a temperature and pressure to render the extractant a solvent for the solute but not for the solvent. The resulting fluid extract of the solute is then depressurized to give a still feed which is distilled to form still overhead vapors and liquid still bottoms. The enthalpy required to effect this distillation is provided by compressing the still overhead vapors to heat them and indirectly to heat the still feed. The process is particularly suitable for separating mixtures which form azeotropes, e.g., oxygenated hydrocarbon/water mixtures. The energy required in this process is much less than that required to separate such mixtures by conventional distillation techniques.

Abstract: An entire crude oil stream is preheated by various sources of heat and brought to final temperature by a furnace. At this highest temperature, the stream is flashed into two portions, the heavier portion used only as a source of sensible heat for conservation. The vaporized fractions have their heat recycled into the crude oil stream and are then fractionated to extract a product of desired boiling range, flash point, and vapor pressure. The fractionation column is heated by the heavier, separated portion of the stream and refluxed by heat exchange with the crude oil stream.

Abstract: A novel crude oil fractional distillation process, characterized by improved regulation of reflux in the de-entrainment section of a fractional distillation column, is disclosed.

Abstract: An improved two column crude oil fractional distillation process, characterized by transfer of top product from the second column to specified locations in the first column, is disclosed.

Abstract: A method and apparatus for separating a predetermined fraction from a crude oil includes preheating the crude oil to vaporize a portion, and feeding the two-phase crude to a first stage flash evaporator. In the first stage evaporator, a vapor portion is separated from residual liquid and the residual liquid is used by means of heat exchange to preheat the crude oil. The vapor fraction from the first stage evaporator has an approximate 90% ASTM distillation temperature about 50-60.degree. F higher than the first stage evaporator temperature. The vapor fraction is condensed to form a condensate, and the condensate is conveyed to a stripping column for mass transfer with ascending vapors from a second stage boiling type evaporator. The second stage evaporator is operated at a vaporization temperature approximately equal to the 5% ASTM vaporization temperature of the predetermined petroleum fraction collected as liquid from the second stage evaporator.

Abstract: Heated hydrocarbon crude oil is passed into a first flash zone wherein it is separated into a first flash vapor and a first flash liquid. First flash vapor is water washed to remove soluble contaminants, and the resulting wash water and the first flash liquid are passed to a desalter. First flash liquid having substantial freedom from water soluble contaminants is passed from the desalter into a second flash zone wherein it is separated into a second flash vapor and a second flash liquid. The second flash liquid is passed into a conventional fractionation zone comprising a crude column and a vacuum column.

Abstract: An improved method of simultaneously removing high-boiling materials and a volatile dissolved substance, such as carbon dioxide or hydrogen sulfide, from a hydrocarbon stream as is performed in feed preparation columns. About 25 to 75 percent of the feed stream is vaporized in a flash zone, and the vapor stream from the flash zone is combined with the overhead vapor stream of a fractionation column. The liquid remaining after the flash operation is passed into a lower intermediate point of the fractionation column. The high-boiling materials are removed at the bottom of the column, and the product stream is removed from the fractionation column at a higher intermediate point.

Abstract: An improved method of simultaneously removing high-boiling materials and a volatile dissolved substance, such as oxygen, from a hydrocarbon stream as is performed in feed preparation columns. About 25 to 75 percent of the feed stream is vaporized in a flash zone, and the vapor stream from the flash zone is combined with the overhead vapor stream of a fractionation column. The liquid remaining after the flash operation is passed into a lower intermediate point of the fractionation column. The high-boiling materials are removed at the bottom of the column, and the product stream is removed from the fractionation column at a higher intermediate point.

Abstract: A method and apparatus for re-refining used oil, in which the used oil is processed in at least one cyclonic vacuum evaporator comprising a void evaporation chamber (4) into which feedstock is tangentially injected, and in which a fraction of the feedstock is condensed in a spray condenser (7) communicating with the evaporation chamber (4).