Specified Procedure To Improve Separation Of Solids From Liquid Product Patents (Class 208/424)
  • Patent number: 11261384
    Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: March 1, 2022
    Assignee: SYNCRUDE CANADA LTD. in trust for the owners of the Syncrude Project as such owners exist now and in the future
    Inventors: Sujit Bhattacharya, Craig McKnight, Salvador Escobedo Salas, Hugo deLasa
  • Patent number: 11230671
    Abstract: A coupling reaction apparatus for heavy oil cracking-gasification, including a cracking section and a gasification section communicated with each other, and the cracking section is located above the gasification section; the cracking section is provided with a heavy oil raw material inlet and a fluidizing gas inlet, and an upper part of the cracking section is provided with an oil-gas outlet; and the gasification section is provided with a gasification agent inlet.
    Type: Grant
    Filed: September 22, 2020
    Date of Patent: January 25, 2022
    Assignee: CHINA UNIVERSITY OF PETROLEUM-BEIJING
    Inventors: Xingying Lan, Yuming Zhang, Jinsen Gao, Xiaogang Shi, Chengxiu Wang
  • Patent number: 10550328
    Abstract: A thermolysis device for supplying heat energy at a temperature of between 80° C. and 700° C. and capable of adjusting the temperature inside a chamber including a raw material supply inlet, a thermolysis gas outlet, and an outlet for the solid or liquid materials from the thermolysis reaction. The chamber encloses at least one plate, separating the chamber into a top portion and a bottom portion, and at least one transfer element. The transfer element and/or the plate is mounted so as to rotate about an axis, the raw material supply inlet is placed above the plate, thus defining a first point for a raw material to drop onto the plate.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: February 4, 2020
    Assignee: HAFFNER ENERGY
    Inventors: Alain Fernandez de Grado, Philippe Haffner
  • Patent number: 9828551
    Abstract: A method of reducing settling of residual comminuted hydrocarbonaceous material during processing can comprise forming a constructed permeability control infrastructure which defines a substantially encapsulated volume; introducing a composite comminuted hydrocarbonaceous material into the control infrastructure to form a permeable body, said composite hydrocarbonaceous material comprising a comminuted hydrocarbonaceous material and a structural material; and heating the permeable body sufficient to remove hydrocarbons therefrom such that the hydrocarbonaceous material is substantially stationary during heating, exclusive of subsidence and settling. The structural material can provide structural integrity to the permeable body sufficient to maintain convective flow of fluids throughout the permeable body during heating.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: November 28, 2017
    Assignee: Red Leaf Resources, Inc.
    Inventor: James W. Patten
  • Patent number: 9815026
    Abstract: A method of recovery of organic solvents required in the refining of coal comprising: mixing solvent, co-solvent and coal to form a slurry; thermally treating the slurry under pressure and high temperature to form a coal-extract; passing the coal-extract through a membrane under high pressure in an ultra filtration unit to achieve recovery of a major part of the solvent; contacting the remaining thick clarified liquid from the membrane with water to obtain precipitated coal in a slurry with a mixture of water and organic solvent; feeding the slurry to a filter to get clean coal of very low ash content as a residue and a mixture of water and organic solvent as a filtrate; distilling the filtrate to separate the balance of the organic solvent from the water. The application of a membrane for filtration minimizes the heat requirement to establish economy.
    Type: Grant
    Filed: July 6, 2009
    Date of Patent: November 14, 2017
    Assignee: Tata Steel Limited
    Inventors: Pinakpani Biswas, Vimal Kumar Chandaliya, Pradip Kumar Banerjee
  • Publication number: 20150136658
    Abstract: A process for removing ash and heavy hydrocarbon compounds from coal is described. The coal feed, the coal tar stream, or a coal tar fraction is contacted with a solvent to dissolve a soluble portion of the coal tar stream, the ash and heavy hydrocarbons being insoluble in the solvent, the solvent selected from the group consisting of dimethyl sulfoxide, sulfolane, dimethyl formamide, glyme, diglyme, ionic liquids, and combinations thereof, with the proviso that an anion of the ionic liquid is not a dialkylphosphate.
    Type: Application
    Filed: August 26, 2014
    Publication date: May 21, 2015
    Inventors: Joseph A. Kocal, Paul T. Barger, Maureen L. Bricker, Matthew Lippmann, Kurt M. Vanden Bussche
  • Patent number: 8968580
    Abstract: A pumpbox apparatus includes a reservoir volume having a first inlet for receiving a feedstock stream and a second inlet for receiving a water stream, the reservoir volume being in communication with a discharge outlet disposed to discharge accumulated liquid from the reservoir volume. The reservoir volume is operable to accumulate the feedstock stream and the water stream in the reservoir volume while withdrawing a discharge stream through the discharge outlet to cause a flow of liquid through the pumpbox. The first inlet defines a first flow velocity region between the first inlet and the second inlet and a second flow velocity region between the second inlet and the discharge outlet. The first flow velocity is lower than the second flow velocity to facilitate flotation of a low specific gravity portion of the feedstock through the first region toward an upper surface of the liquid accumulated in the reservoir volume.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: March 3, 2015
    Assignee: Suncor Energy Inc.
    Inventors: Thomas Charles Hann, William Nicholas Garner
  • Patent number: 8968557
    Abstract: The present invention provides a method of converting coal to a petroleum product. The method includes the steps of mixing the coal and water to form a mixture, and heating the mixture to approximately 500 degrees Fahrenheit. The method further includes separating the mixture in a first separator into a liquid stream of a water bearing minerals and a solid stream of coal, and transferring the coal from the first separator to a coking reactor wherein the temperature is raised to approximately 1,000 degrees Fahrenheit to drive off lighter fractions of the coal as a gas. The method also includes transferring the gas to a fourth separator to separate water and liquid petroleum product from the gas.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: March 3, 2015
    Inventor: Paul T. Baskis
  • Publication number: 20140251875
    Abstract: A process and system to separate crude from tar sands. A tar sand and crude oil mixture is created using ground tar sands. The tar sand and crude oil mixture is mixed under high pressure in a treatment vessel with either natural gas or exhaust gas from an internal combustion engine. The mixture is then moved through a entrainment vessel still under the high pressure. When the mixture is removed from the entrainment vessel excess gas is removed from the mixture. The crude oil is then separated from the sand typically through a cyclone separator. A portion of the crude oil may be used to mix with the ground tar sand on the front end of the process.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Applicant: Ener Gen LLC
    Inventor: William H. Briggeman
  • Patent number: 8765622
    Abstract: A method of recovering unsupported fine catalyst from heavy oil comprises combining a slurry comprising unsupported fine catalyst in heavy oil with solvent to form a combined slurry-solvent stream. The combined slurry-solvent stream is filtered in a deoiling zone. A stream comprising unsupported fine catalyst and solvent is recovered from the deoiling zone. Unsupported fine catalyst is separated from the stream comprising unsupported fine catalyst and solvent. Filtering in the deoiling zone can comprise filtering the slurry and solvent through a cross-flow microfiltration unit, recovering a retentate stream of the cross-flow microfiltration unit, combining the retentate stream of the cross-flow microfiltration unit with solvent to form a combined retentate-solvent stream, and filtering the combined retentate-solvent stream through a cross-flow microfiltration unit.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: July 1, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Lalit S. Shah, Christopher A. Powers, James R. Stoy, Fred D. Brent, Bruce E. Reynolds, Andre R. Da Costa
  • Patent number: 8722556
    Abstract: A method of recovering unsupported fine catalyst from heavy oil comprises combining a slurry comprising unsupported fine catalyst in heavy oil with solvent to form a combined slurry-solvent stream. The combined slurry-solvent stream is filtered in a deoiling zone. A stream comprising unsupported fine catalyst and solvent is recovered from the deoiling zone. Unsupported fine catalyst is separated from the stream comprising unsupported fine catalyst and solvent. The deoiling zone can comprise a membrane that is rapidly displaced in a horizontal direction.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: May 13, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Andre R. DaCosta, Paul Bryan
  • Patent number: 8691084
    Abstract: The invention provides systems and methods for extracting and upgrading heavy hydrocarbons from substrates such as oil sands, oil shales, and tar sands in a unitary operation. The substrate bearing the hydrocarbon is brought into contact with a supercritical or near-supercritical fluid, a source of hydrogen such as hydrogen gas, and a catalyst. The materials are mixed and heated under elevated pressure. As a consequence of the elevated temperature and pressure, upgraded hydrocarbon-containing material is provided in a single or unitary operation. In some embodiments, sonication can be used to improve the upgrading process. Fluids suitable for use in the process include carbon dioxide, hexane, and water. It has been observed that upgrading can occur within periods of time of a few hours.
    Type: Grant
    Filed: June 11, 2008
    Date of Patent: April 8, 2014
    Assignee: University of New Brunswick
    Inventors: Gerard Sean McGrady, Sarah Ann Brough, Christopher Willson
  • Publication number: 20130334106
    Abstract: A method of reducing residual hydrocarbon accumulation during processing can comprise forming a permeable body (608) of a comminuted hydrocarbonaceous material within an enclosure (602). A primary liquid collection system (610) is located in a lower portion of the permeable body. The primary liquid collection system (610) has an upper surface for collecting and removing liquids. Comminuted hydrocarbonaceous material below the primary liquid collection system (610) forms a non-production zone (616). At least a portion of the permeable body (608) is heated to a bulk temperature above a production temperature sufficient to remove hydrocarbons therefrom within a production zone (614), where conditions in the non-production zone (616) are maintained below the production temperature.
    Type: Application
    Filed: June 12, 2013
    Publication date: December 19, 2013
    Inventor: James W. Patten
  • Patent number: 8603326
    Abstract: Systems, methods and compositions for the separation and recovery of hydrocarbons from particulate matter are herein disclosed. According to one embodiment, a method includes contacting particulate matter with at least one ionic liquid. The particulate matter contains at least one hydrocarbon and at least one solid particulate. When the particulate matter is contacted with the ionic liquid, the hydrocarbon dissociates from the solid particulate to form a multiphase system.
    Type: Grant
    Filed: August 11, 2010
    Date of Patent: December 10, 2013
    Assignee: The Penn State Research Foundation
    Inventors: Paul Painter, Phil Williams, Ehren Mannebach, Aron Lupinsky
  • Patent number: 8603327
    Abstract: Systems, methods and compositions for the separation and recovery of hydrocarbons from particulate matter are herein disclosed. According to one embodiment, a method includes contacting particulate matter with at least one analogue ionic liquid. The particulate matter contains at least one hydrocarbon and at least one solid particulate. When the particulate matter is contacted with the analogue ionic liquid, the hydrocarbon dissociates from the solid particulate to form a multiphase system.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: December 10, 2013
    Assignee: The Penn State Research Foundation
    Inventors: Paul Painter, Phil Williams, Ehren Mannebach, Aron Lupinsky
  • Publication number: 20130303636
    Abstract: A method (100) of recovering tar from the gasification of a carbonaceous feedstock includes gasifying (12) a carbonaceous feedstock (14) to produce a raw gas (20) which includes at least CO, H2, tar and entrained solids, the raw gas (20) being at a temperature of at least 250° C. and a pressure of at least 15 bar (g). The raw gas (20) is quenched and washed (22) with a quench liquid (24) producing a solids-containing liquid stream (32) which includes tars, the solids-containing liquid stream being at a temperature of at least 150° C. and a pressure of at least 15 bar (g). Solids (56) are separated (46) from the solids-containing liquid stream (32) to provide a tar recovery stream (102). The tar recovery stream (102) is treated by at least cooling (34) and pressure expansion (36) thereof to produce a tar stream (58).
    Type: Application
    Filed: December 21, 2011
    Publication date: November 14, 2013
    Inventors: Gerhard Gustav Schmitt, Paul Smit Baumann, Johannes Willem Van Zyl
  • Patent number: 8551337
    Abstract: A method for treating an organic waste, in which the organic waste is pressurized and continuously supplied to a high temperature and pressure treatment apparatus to produce a slurried material by blowing steam into the organic waste to cause a reaction while heating, pressurizing and agitating. The slurried material is dehydrated to produce a separated liquid product and a separated solid product. The separated solid product includes sufficient combustible content to produce a fuel product. The separated liquid product is purified.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: October 8, 2013
    Assignee: SGC Advisors, LLC
    Inventors: Akiteru Noguchi, Koichi Doi, Katsuhiro Tsubai
  • Patent number: 8535542
    Abstract: A method of separating a mixture of liquid and insoluble solids in a filter press may comprise: pumping the mixture into a chamber between two filter plates in the filter press to form a filter cake, wherein the chamber is lined by filter cloths, and wherein, during the pumping, filtrate is forced through the filter cloths and out of the chamber; heating the filter cake in the chamber, wherein, during the heating, filtrate is forced through the filter cloths and out of the chamber, and wherein the heating is by radio frequency irradiation of the filter cake in the chamber; and releasing dried filter cake from the chamber.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: September 17, 2013
    Inventors: Daniel J. Simpson, Ferdinand Kogler
  • Patent number: 8454821
    Abstract: A method and system for extracting hydrocarbon products from waste tailings of a froth flotation unit and a paraffinic froth treatment process are provided. Bitumen and asphaltenes from the waste tailings are extracted using a serial addition of an aromatic solvent, followed by a polar-non-polar solvent. The method and system divert valuable hydrocarbons from tailings ponds. The hydrocarbon product can be used as a coating material or an emulsion fuel, for example.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: June 4, 2013
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Tapantosh Chakrabarty, Ken N. Sury
  • Publication number: 20130026078
    Abstract: Methods for preparing solvent-dry, stackable tailings. The method can include the steps of adding a first quantity of solvent to a bitumen material to form a first mixture, separating a first quantity of bitumen-enriched solvent from the first mixture and thereby creating solvent-wet tailings, and adding a quantity of water to the solvent-wet tailings to separate a solvent component from the solvent-wet tailings and thereby forming solvent-dry, stackable tailings. The solvent used in the methods can include paraffinic solvent, such as pentane.
    Type: Application
    Filed: July 26, 2012
    Publication date: January 31, 2013
    Applicant: MARATHON OIL CANADA CORPORATION
    Inventors: Mahendra Joshi, Julian Kift, Cherish M. Hoffman, Whip C. Thompson, Dominic J. Zelnik
  • Patent number: 8354067
    Abstract: Embodiments of a method and a system for recovering energy, materials or both from asphaltene-containing tailings are disclosed. The asphaltene-containing tailings can be generated, for example, from a process for recovering hydrocarbons from oil sand. Embodiments of the method can include a flotation separation and a hydrophobic agglomeration separation. Flotation can be used to separate the asphaltene-containing tailings into an asphaltene-rich froth and an asphaltene-depleted aqueous phase. The asphaltene-rich froth, or an asphaltene-rich slurry formed from the asphaltene-rich froth, then can be separated into a heavy mineral concentrate and a light tailings. Hydrophobic agglomeration can be used to recover an asphaltene concentrate from the light tailings. Another flotation separation can be included to remove sulfur-containing minerals from the heavy mineral concentrate. Oxygen-containing minerals also can be recovered from the heavy mineral concentrate.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: January 15, 2013
    Assignee: Shell Oil Company
    Inventors: Willem P. C. Duyvesteyn, Julian Kift, Raymond L. Morley
  • Patent number: 8343337
    Abstract: A process for the extraction and recovery of bitumen from oil sands and a process for the treatment of tailings are disclosed. Bitumen is recovered in a process comprising contacting a polysilicate microgel with an ore sand oil to produce a froth comprising bitumen and a tailings stream comprising water, sand and clay fines. Preferably the tailings stream is dewatered and recovered water may be recycled to the extraction process. Polysilicate microgel may be carried through to a dewatering step and enhances flocculation in dewatering said tailings.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: January 1, 2013
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Robert Harvey Moffett, Peter Andrin
  • Publication number: 20120312723
    Abstract: A method of extracting bitumen from oil sands having a transition temperature at which the oil sands solidify includes forming formable oil sands into pellets and cooling at least a surface of the pellets sufficiently to prevent the pellets from aggregating; cooling the pellets to below the transition temperature; fracturing the pellets to release the bitumen from the oil sands while maintaining the temperature of the pellets below the transition temperature; and separating the bitumen from the oil sands in a separator.
    Type: Application
    Filed: February 14, 2011
    Publication date: December 13, 2012
    Applicant: CRYOEX OIL LTD.
    Inventor: Thomas Duma
  • Patent number: 8147682
    Abstract: A process and process line is provided for recovering heat in the form of cleaned warm water and residual bitumen from oil sand tailings produced during an oil sands extraction process. The process includes removing at least a portion of the coarse solids from the oil sand tailings to produce a reduced solids tailings fraction; separating at least a portion of the bitumen from the reduced solids tailings fraction to produce a bitumen fraction and a warm water and fines fraction; and removing at least a portion of the fines from the warm water and fines fraction to produce cleaned warm water and a concentrated fines fraction. The cleaned warm water can then be reused in the oil sands extraction process.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: April 3, 2012
    Assignee: Syncrude Canada Ltd.
    Inventors: Rick Lahaie, Simon Yuan, Jim Lorentz, Christian Matte, Kamal Hammad
  • Publication number: 20110278202
    Abstract: An apparatus and a method for separating diluted tailings containing a hydrocarbon diluent into a recovered diluent component and a diluent recovered tailings component. The method includes introducing the diluted tailings into a diluent recovery vessel so that they form a tailings pool in the diluent recovery vessel, introducing an amount of steam directly into the tailings pool, mixing the diluted tailings which are contained in the tailings pool, and maintaining the diluted tailings in the diluent recovery vessel for a residence time. The apparatus includes a diluent recovery vessel having a tailings pool section, a steam distributor located in the tailings pool section, and a mixing device associated with the tailings pool section.
    Type: Application
    Filed: May 12, 2010
    Publication date: November 17, 2011
    Applicant: TITANIUM CORPORATION, INC.
    Inventors: Kevin MORAN, Andy H. HILL, Chakravarthy SISHTLA
  • Patent number: 8043505
    Abstract: In treatment equipment of organic waste provided with a high temperature and pressure treatment apparatus to produce a slurried material by conducting the high temperature and high pressure treatment of the organic waste, a dehydration treatment apparatus to recover the dehydrated solid matter by conducting the dehydration treatment of the slurried material and a water treatment apparatus to conduct the purification treatment of a separated liquid separated by the dehydration treatment apparatus, the treatment equipment of organic waste is characterized by having a crusher to crush said organic waste before conducting the high pressure and temperature treatment and providing to said high temperature and pressure treatment apparatus a steam blowing means to blow steam into the organic waste in said high temperature and pressure treatment apparatus, wherein said high temperature and pressure treatment apparatus is formed as a continuous reaction tank to which the organic waste is continuously supplied and to wh
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: October 25, 2011
    Assignee: EnerTech Environmental, Inc.
    Inventors: Akiteru Noguchi, Koichi Doi, Katsuhiro Tsubai
  • Publication number: 20110226673
    Abstract: There is provided a portable oil isolation and decontamination system comprising a plurality of high heat energy generators that supply high heat energy to an oil isolation and decontamination unit. Each heat energy generator comprises a chamber for gasifying used rubber tires, waste oil, coal or other combustible materials for the production of volatile gases and high energy heat. The oil extractor unit comprises a pair of parallel, elongate rotating cylinders that each rotate within a common closed housing. Oil-rich material such as oilsands, oilshale, contaminated soil or used oil is introduced into one end of each rotating cylinder and is caused to migrate to the opposite end in cascading fashion as the cylinder rotates. High energy heat from the generators is directed at the rotating cylinders to indirectly heat the oil-rich material therein to vaporize the hydrocarbons as the rotating drum migrates the oil-rich material towards its collection end.
    Type: Application
    Filed: September 11, 2009
    Publication date: September 22, 2011
    Inventor: Louis Bilhete
  • Publication number: 20100230325
    Abstract: There is provided a process for removing oil from particulate matter comprising mixing an aqueous slurry of the particulate matter with at least one stream of water applied at a pressure of from 0.5 to 100 Mpa, wherein the one or more high pressure water streams expand adiabatically when mixed with the aqueous slurry.
    Type: Application
    Filed: June 25, 2007
    Publication date: September 16, 2010
    Applicant: OIL POLLUTION SERVICES LIMITED
    Inventor: Mike Harris
  • Patent number: 7763166
    Abstract: A process line for separating oil sand slurry comprising coarse solids, fines, bitumen and water, into a first product comprising bitumen, fines and water and a second product comprising coarse solids, fines and water is provided comprising a plurality of countercurrently operating solid/liquid separators arranged in series along a pipeline, wherein the underflow of one separator is fed to the next separator in series and the overflow of each separator is fed to the preceding separator, the underflow of the last separator being the second product and the overflow from the first separator being the first product.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: July 27, 2010
    Assignees: Canadian Oil Sands Limited, Canadian Oil Sands Limited Partnership, Conocophilllips Oilsands Partnership II, Imperial Oil Resources, Mocal Energy Limited, Nexen Oil Sands Partnership, Murphy Oil Company Ltd.
    Inventors: George J. Cymerman, Jessica Vandenberghe
  • Patent number: 7722759
    Abstract: An apparatus, system, and method are disclosed for separating minerals from mineral feedstock—for example bitumen from tar sand. The apparatus includes residence chambers for contacting solvent and tar sand. The solvent-tar sand contact occurs in at least two stages. The drained miscella from the first stage is sent to a flashing module to separate the miscella into recovered solvent, a bitumen stream, and a volatile hydrocarbons stream. Solvent is recycled from the final stage and reused in the residence chambers. An energy recovery module recovers the energy from the volatile hydrocarbons stream. A solvent stripper removes the solvent residue from the drained tar sand to create a cleaned sand stream, and the solvent stripper recycles the solvent vapors to energize and assist the separation process. The apparatus enables a water-free, energy efficient, and nearly complete recovery of bitumen from tar sand.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: May 25, 2010
    Assignee: Pariette Ridge Development Company LLC.
    Inventors: Jay Duke, Shane Duke
  • Patent number: 7419585
    Abstract: A process for upgrading a residua feedstock using a short vapor contact time thermal process unit comprised of a horizontal moving bed of fluidized hot particles. The residua feedstock is preferably atomized so that the Sauter mean diameter of the residua feedstock entering the reactor is less than about 2500 ?m. One or more horizontally disposed screws is preferably used to fluidize a bed of hot particles.
    Type: Grant
    Filed: January 6, 2003
    Date of Patent: September 2, 2008
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Peter S. Maa, Craig Y. Sabottke
  • Publication number: 20080190816
    Abstract: A method of recovering hydrocarbons from hydrocarbonaceous materials can include forming a stationary permeability control infrastructure. This constructed infrastructure defines a substantially encapsulated volume. A comminuted hydrocarbonaceous material can be introduced into the control infrastructure to form a permeable body of hydrocarbonaceous material. The permeable body can be heated sufficient to remove hydrocarbons therefrom within a temperature range which is sufficient to substantially avoid formation of carbon dioxide or non-hydrocarbon leachates. During heating the hydrocarbonaceous material is substantially stationary as the constructed infrastructure is a fixed structure. Removed hydrocarbons can be collected for further processing, use in the process, and/or use as recovered.
    Type: Application
    Filed: February 8, 2008
    Publication date: August 14, 2008
    Inventors: Todd Dana, James W. Patten
  • Publication number: 20080190818
    Abstract: A method of recovering hydrocarbons from hydrocarbonaceous materials can include forming a constructed permeability control infrastructure. This constructed infrastructure defines a substantially encapsulated volume. A comminuted hydrocarbonaceous material can be introduced into the control infrastructure to form a permeable body of hydrocarbonaceous material. The permeable body can be heated sufficient to remove hydrocarbons therefrom. During heating the hydrocarbonaceous material is substantially stationary as the constructed infrastructure is a fixed structure. Removed hydrocarbons can be collected for further processing, use in the process, and/or use as recovered.
    Type: Application
    Filed: February 8, 2008
    Publication date: August 14, 2008
    Inventors: Todd Dana, James W. Patten
  • Publication number: 20080099380
    Abstract: A process and process line is provided for recovering heat in the form of cleaned warm water and residual bitumen from oil sand tailings produced during an oil sands extraction process. The process includes removing at least a portion of the coarse solids from the oil sand tailings to produce a reduced solids tailings fraction; separating at least a portion of the bitumen from the reduced solids tailings fraction to produce a bitumen fraction and a warm water and fines fraction; and removing at least a portion of the fines from the warm water and fines fraction to produce cleaned warm water and a concentrated fines fraction. The cleaned warm water can then be reused in the oil sands extraction process.
    Type: Application
    Filed: October 31, 2006
    Publication date: May 1, 2008
    Applicant: SYNCRUDE CANADA LTD.
    Inventors: RICK LAHAIE, SIMON YUAN, JIM LORENTZ, CHRISTIAN MATTE, KAMAL HAMMAD
  • Patent number: 7112311
    Abstract: A cooling method of a hydrotreating plant having a desulfurization section (1) including a furnace (12) for heating liquid to be processed, reactors (14, 15) for hydrotreating sulfur to generate hydrogen sulfide, a hydrogen sulfide absorber (19) for absorbing the hydrogen sulfide generated in the reactors (14, 15), and a compressor (21) for compressing and transferring fluid from the hydrogen sulfide absorber (19) toward the reactors (14, 15), the cooling method comprising the steps of gradually depressurizing the hydrotreating plant at the desulfurization section (1) to a pressure level at which reactor material does not embrittle and gas does not leak due to difference of mechanical thermal expansion in the plant after stopping supply of the liquid to be processed, operating the compressor (21) approximately at the maximum rotation number, and completely extinguishing burners (12A, 12B) in the furnace (12) during plant shutdown operation.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: September 26, 2006
    Assignees: Nippon Petroleum Refining Co., Ltd., Softard Industries Co., Ltd.
    Inventors: Yuji Yoshizumi, Hidekatsu Honda, Masayuki Shoji, Toshihiko Nasu, Katsuhiko Kawakami, Junichi Takano
  • Patent number: 6689925
    Abstract: Drilling waste resulting from drilling processes of oil and gas wells using hydrocarbons based drilling fluids contains not only hydrocarbons but also the separated cuttings, and other organic and inorganic additives. This kind of waste contains a considerable amount of hydrocarbons and is classified as a hazardous waste. The present invention claims a method for remediation of said drilling waste, where the drilling waste is converted to a solid fuel that is environmentally friendly for storage, transportation and incineration. The said solid fuel no longer presents danger to the surrounding area and groundwater and has an economical energy value. Using several treatment stages, the residual emulsifiers in the drilling waste are chemically in an acidic milieu destabilized and the soil is turned accessible to the hydrocarbons. By using a polyelectrolyte in aqueous slurry, the hydrocarbon molecules are coagulated and, under normal conditions, irreversibly homogenously adsorbed on the soil particles.
    Type: Grant
    Filed: May 13, 2002
    Date of Patent: February 10, 2004
    Assignee: Invifuel Ltd.
    Inventor: Souheil Malhis
  • Patent number: 6547960
    Abstract: An oil component separating apparatus for an oil containing substance can solve a problem of inflammability and can separate oil component and solid substance simply at low cost. The oil component separating apparatus for a oil containing substance includes a processing vessel having an injection space, into which a supersonic flow of an overheated vapor is injected toward an oil containing substance supplied externally, separating means for separating a evaporated component and solid component obtained by injection in the injection space, and condensing means for collecting the oil component by condensing the evaporated substance.
    Type: Grant
    Filed: November 7, 2000
    Date of Patent: April 15, 2003
    Inventor: Hajime Yamauchi
  • Patent number: 6549817
    Abstract: A process for regulating a centrifuge used for solid/liquid separation of sewage sludge commences by measuring the input variables of the operating point ot the centrifuge, the variables including 1) suspended matter content of the centrate; 2) the flow rate of sludge; 3) the flow rate of reagent; and 4) the value of torque of the motor of a conventional centrifuge. Operating zones are established, each of which is two dimensional relative to the input variables. Fuzzy logic rules are established, qualifying the operation of the centrifuge, the rules respectively corresponding to the zones. The rules are implemented in response to the input variable measurements, where actions on the sludge flow rate and reagent flow rate make it possible to bring the operating point into a particular zone of optimal and stable centrifuge operation.
    Type: Grant
    Filed: July 19, 2000
    Date of Patent: April 15, 2003
    Assignee: Degremont
    Inventor: Jacques Audibert
  • Patent number: 5936134
    Abstract: A method for producing synthetical oils and storable products of calorific energy, by co-processing waste rubber materials, especially waste tires, and coal optionally in the presence of a material containing Fe as a catalyst, comprising the steps of mixing triturated waste rubber material having a particle size of preferredly 1-5 mm, and coal having particle sizes of 0.2-1 mm, and, when used, the catalyst having a referred particle size of 0.05-0.015 mm, until obtaining a mixture, heating the mixture in a reactor to a temperature between 300.degree. C. and 500.degree. C., during 3-180 minutes, at a pressure between atmospheric pressure and 10 MPa, to enable a processing step basically consisting of a pyrolysis/hydropyrolysis. During the processing step, there is a generation of gases containing approximately 50% CO and CO.sub.2, and approximately another 50% by volume of C.sub.1 -C.sub.4 hydrocarbons, and having a calorific energy between 6000 and 8000 kcal/Nm.sup.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: August 10, 1999
    Assignee: Consejo Superior Investigaciones Cientificas
    Inventors: Ana Maria Mastral Lamarca, Ramon Murillo Villuendas
  • Patent number: 5917102
    Abstract: The invention relates to a device for depolymerizing used and waste plastics, comprising a closed reactor and a circulation system the mildly heating of the reactor contents connected to the reactor, as well as to a process for depolymerizing used and waste plastics. To protect the circulation system from erosion by solid particles contained in the reactor contents, the reactor is designed so that the reactor contents drawn off into the circulation system traverse a riser section integrated into the reactor for removing fairly coarse solid particles having correspondingly high settling rate before entry into the take-off line.
    Type: Grant
    Filed: March 21, 1997
    Date of Patent: June 29, 1999
    Assignee: VEBA OEL AG
    Inventors: Rolf Holighaus, Klaus Niemann, Klaus Strecker, Dieter Ullrich, Christian Hecka
  • Patent number: 5846314
    Abstract: A method of treating a dilute aqueous suspension of solid particulate material comprising waste material from a process for recovering petroleum from oil sand includes diluting the suspension with at least 75% of its own volume of water thereby to increase the settling rate of the particulate material and allowing the particulate material to settle to form a concentrated solid sediment. The treated suspension may have been obtained from a process in which an alkaline solution is used to treat the oil sand. The water from which the concentrated solid sediment is separated may be returned to the process for recovering petroleum from oil sand. The solid sediment may be transferred to a separation vessel in which it is fractionated into a coarse particle fraction and a fine particle fraction. The fine particle fraction may comprise essentially particles having an equivalent spherical diameter not greater than 3 .mu.m. The concentrated solid material recovered may be calcined to form a pozzolanic material.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: December 8, 1998
    Assignee: ECC International Ltd.
    Inventor: Christopher Robin Langdon Golley
  • Patent number: 5605618
    Abstract: A process for preparing nitrogen-containing isotropic pitch, comprising the steps of mixing a petroleum heavy oil, a nitrating reagent and water to prepare a homogeneous dispersion, thereby contacting the petroleum heavy oil with the nitrating reagent in the homogeneous dispersion state to prepare a crude nitrated heavy oil, and subjecting the crude nitrated heavy oil to refining, thermal polymerization and vacuum distillation. According to the process of the invention, a petroleum heavy oil containing a large amount of light oil components and being liquid at ordinary temperature, from which pitch has been hardly prepared conventionally, is used as a starting material for preparing pitch, and there can be obtained nitrogen-containing isotropic pitch of homogeneity and high quality having a desired softening point of from a low softening point to a high softening point, though such pitch was unable to be obtained so far.
    Type: Grant
    Filed: September 7, 1995
    Date of Patent: February 25, 1997
    Assignee: Petoca, Ltd.
    Inventors: Takashi Maeda, Tomiji Hosotsubo
  • Patent number: 5549831
    Abstract: A method for processing chemical cleaning solvent waste that combines evaporation, purification, and detoxification. The method is mobile and thus allows the processing to be done at the site of the cleaning where the entire processing can be completed. Evaporation produces a concentrated solvent and vapor and gas. The concentrated solvent is detoxified to produce a dry residue for long term storage or disposal and a liquid that is filtered and then released to the surrounding environment. The vapor and gas are scrubbed and condensed to produce a gas that is suitable for release and a distillate. The distillate is purified by filtration and reverse osmosis to produce a distillate that is suitable for release.
    Type: Grant
    Filed: August 8, 1995
    Date of Patent: August 27, 1996
    Assignee: B&W Nuclear Technologies, Inc.
    Inventors: Cary R. Bowles, Sidney D. Jones, Gary A. Peters
  • Patent number: 5534137
    Abstract: Described are novel processes for treating high-ash coal tars to produce coal tars which are suitable for distillation to form binder pitch. Preferred processes of the invention involve multi-stage centrifugations to reduce ash and preferably also quinoline insoluble levels. Processes of the invention also provide for the treatment of coal tar sludges to recover valuable coal tar distillate and dried, free-flowing coal related material having high fuel value.
    Type: Grant
    Filed: March 21, 1994
    Date of Patent: July 9, 1996
    Assignee: Reilly Industries, Inc.
    Inventors: E. Sean Griggs, William R. Roder
  • Patent number: 5492618
    Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylcarbonate as the extraction solvent.
    Type: Grant
    Filed: August 12, 1994
    Date of Patent: February 20, 1996
    Assignee: Exxon Research and Engineering Company
    Inventors: George M. Kramer, Edwin R. Ernst, Andres M. Fraga
  • Patent number: 5489376
    Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylsulfide as the extraction solvent, and wherein following said dimethylcarbonate extraction, said decomposed coal is extracted with water at a temperature of from about 60.degree. to 275.degree. C.
    Type: Grant
    Filed: August 12, 1994
    Date of Patent: February 6, 1996
    Assignee: Exxon Research and Engineering Company
    Inventors: George M. Kramer, Edwin R. Ernst, Andres M. Fraga
  • Patent number: 5489377
    Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylcarbonate as the extraction solvent, and wherein following said dimethylcarbonate extraction, said coal is extracted with water at a temperature of from about 60.degree. to 275.degree. C., and wherein following said water extraction, said coal is soxhlet extracted in sulfolane at a temperature of about 25.degree. to about 350.degree.
    Type: Grant
    Filed: August 12, 1994
    Date of Patent: February 6, 1996
    Assignee: Exxon Research and Engineering Company
    Inventors: George M. Kramer, Andres M. Fraga
  • Patent number: 5337965
    Abstract: A method and apparatus for recycling asphalt based roofing material which typically comprises a body of asphalt and fiber, with aggregate on and adhered to the asphalt. The asphalt bodies, with aggregate, are subjected to action to separate or disengage the aggregate from the asphalt body without substantially reducing the size of the aggregate. Disengagement is effected by causing asphalt bodies with aggregate to impact on each other. Disengagement may be effected by placing asphalt bodies with aggregate in water to form in a slurry, which is agitated, as by an impeller. The asphalt bodies float to the top of the liquid, which is a non-solvent for asphalt, and are removed and dewatered; the aggregate of undiminished size is separately recovered.
    Type: Grant
    Filed: October 9, 1992
    Date of Patent: August 16, 1994
    Assignee: Finoll Recycling Ltd.
    Inventor: Domenico Chiovitti
  • Patent number: 5298157
    Abstract: A process for depolymerizing coal at low temperatures by contacting finely divided coal with a hard acid and soft base.
    Type: Grant
    Filed: August 4, 1992
    Date of Patent: March 29, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: George M. Kramer, Edwin R. Ernst, Chang S. Hsu
  • Patent number: 5296133
    Abstract: A process for preparing a low ash coal wherein coal is depolymerized at low temperature by contacting finely divided coal with a hard acid and soft base, and extracting the depolymerized coal to remove mineral contaminants.
    Type: Grant
    Filed: August 4, 1992
    Date of Patent: March 22, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: George M. Kramer, Daniel P. Leta, William A. Lamberti, Mark M. Disko, Sutinder K. Behal, Edwin R. Ernst