Abstract: A process for the production of hydrogenated, distillable hydrocarbonaceous product from a feed comprising hydrocarbonaceous compounds and having a non-distillable component, and a feed comprising halogenated organic compounds by means of contacting the feed comprising hydrocarbonaceous compounds and having a non-distillable component with a hot hydrogen-rich gaseous stream to increase the temperature of this feed stream to vaporize at least a portion of the distillable hydrocarbonaceous compounds thereby producing a distillable hydrocarbonaceous product which is immediately hydrogenated in an integrated hydrogenation zone. The feed comprising halogenated organic compounds is contacted in a second hydrogenated hydrocarbonaceous product and at least one water-soluble inorganic halide compound.

Abstract: An improved process and apparatus is provided for simultaneously, independently catalytically cracking dissimilar hydrocarbon feedstocks at elevated temperatures in separate riser reactors and under respective operating parameters which permit selective conversion to desired products, wherein catalyst regeneration is conducted in two steps comprising separate relatively lower and higher temperature regeneration stages.

Abstract: A process for regenerating solid particulate catalyst used in fixed bed hydrocarbon conversion processes, such as the shape selective zeolite conversion of olefins to gasoline and diesel fuel. Regeneration is achieved using a portion of a flue gas stream to regenerate catalyst and preheat feedstock. Economies in equipment and operation are realized by employing a once-through configuration for the regenerator gas stream.

Abstract: A fluid catalytic cracking (FCC) process and apparatus which employs relatively more elutriatable catalyst particles comprising intermediate pore zeolite, particularly ZSM-5, and relatively less elutriatable catalyst particles comprising large pore zeolite, preferably zeolite Y. The process and apparatus employ a first stripping vessel which also separates a more elutriatable first portion of catalyst from a less elutriatable second portion of catalyst. The more elutriatable first portion passes to a second stripping vessel, and subsequently recycles to a fluid catalytic cracking reactor riser. The second portion of less elutriatable catalyst passes from the first stripping vessel to a fluid catalytic cracking regenerator vessel and, after being regenerated, recycles to the reactor riser. The more elutriatable first portion contains a higher ratio of intermediate pore catalyst particles to large pore catalyst particles than does the second portion.

Abstract: An enhanced process to reduce the sulfur content in petroleum distillate products through fractionation of a feedstock followed by segregated hydrotreating. Improved performance and more controlled desulfurization is achieved.

Abstract: Aliphatic oxygenates are converted to high octane gasoline by an integrated reactor system wherein three reaction zones are utilized. In a first reaction zone the oxygenates are directly converted to gasoline and an isobutane by-product. In a second reaction zone oxygenates are dehydrated to an intermediate product comprising C.sub.3 -C.sub.4 olefins, which are then further reacted with the isobutane by-product in a third reaction zone to yield a gasoline alkylate. Ethylene-containing vapors may be separated from the second reaction zone and recycled to the first reaction zone for further processing.

Abstract: A fluidized catalytic cracking process using a riser reactor to crack a mixture of high and low nitrogen content fresh feeds is operated to reduce NO.sub.x emissions in the regenerator flue gas. Segregation of the feed into high and low nitrogen content streams, and addition of the high nitrogen content feed to the base of the riser, followed by separate addition of the low nitrogen content feed higher up in the riser, reduces NO.sub.x emissions and reduces production of low value products from the FCC unit.

Abstract: A catalytic cracking process is described featuring multiple risers in which a variety of hydrocarbon conversion reactions take place, a stripping unit in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) catalytically cracking a relatively high boiling hydrocarbon charge material in a first riser in the presence of both a first catalyst component which is an amorphous cracking catalyst and/or a large pore crystalline cracking catalyst and a second catalyst component which is selected from zeolite Beta and/or medium pore crystalline silicate zeolite catalyst to provide a variety of products including naphtha and C.sub.3 and/or C.sub.4 olefin;(b) thermally cracking a C.sub.

Abstract: A process is disclosed for decreasing the emission of airborne pollutants from an oil refinery and for upgrading a paraffinic feedstream to olefins and/or aromatics. Flue gas from a fluid catalytic cracking process catalyst regenerator is cooled to supply the endothermic heat of reaction for a paraffin upgrading reaction, eliminating the need for an additional process furnace. The process further decreases airborne pollutant emissions by upgrading paraffinic fractions which would otherwise be burned as fuel.

Abstract: A process is provided in which solvent-extracted oil or other deasphalted oil derived from hydrotreated resid is catalytically cracked to increase the yield of gasoline and other high value products.

Abstract: The invention concerns a fluidized bed cracking process of a hydrocarbon charge, carried out in an extended, appreciably tubular and vertical reaction zone (1), the catalyst being introduced at the lower end of this extended zone by a piper (2), and the charge being introduced by at least one pipe (3) opening into the reaction zone at a level higher than the level at which the catalyst is admitted.The invention wherein, for example, part of the gasoline or part (3a) to an intermediate point between the catalyst and charge entry points, and wherein a specially adapted catalyst is used for this operating procedure. The invention also concerns the catalyst used in this way, a zeolite-based catalyst of the erionite family.

Abstract: A method for hydrocarbon dewaxing which utilizes a reactivated acidic zeolite catalyst deactivated from MTG processing is disclosed. The deactivated MTG catalyst is contacted with a reactivation-effective amount of an alkali metal carbonate and/or an alkaline earth metal carbonate to reactivate the catalyst. The catalyst is, thereafter, converted to the catalytically active form. The catalyst is then steamed at a temperature and for a time period sufficient to reduce its alpha value to a level which is substantially equal to that of a fresh hydrocarbon dewaxing acidic zeolite catalyst. The reactivated catalyst is than used for catalyzing hydrocarbon dewaxing processes.

Abstract: A virgin heavy oil is hydrotreated, separated into a light fraction and a heavy fraction which are separately delay coked to obtain (a) a coke product of low sulfur content suitable for use as recarburizer coke or for use in the manufacture of graphite electrodes used in the manufacture of steel and (b) a coke product of higher sulfur content suitable for use in electrodes employed in the manufacture of aluminum.

Abstract: A catalytic cracking process is described featuring multiple risers in which a variety of hydrocarbon conversion reactions takes place, a stripping unit in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) converting a relatively high boiling hydrocarbon charge material in a first riser in the presence of a catalyst mixture comprising, as a first catalyst component, an amorphous cracking catalyst and/or a large pore crystalline cracking catalyst and, as a second catalyst component, a shape selective medium pore crystalline silicate to provide lighter products including naphtha and C.sub.3 and/or C.sub.4 olefin;(b) converting an ethylene-rich charge material introduced to a second riser at a lower level thereof in the presence of said catalyst mixture to provide heavier products and to increase the temperature of the catalyst in said region; and,(c) converting C.sub.3 and/or C.sub.

Abstract: Lower alkanes are converted to olefins in a `third bed` external catalyst cooler (ECC) in which hot catalyst, from a first regenerator (`second bed`) operating in conjunction with a fluid catalytic cracker (`first bed`), thermally cracks and dehydrogenates the alkanes. Because this is an endothermic reaction, the catalyst is autogeneously cooled before it is recirculated to the FCC regenerator. The cracking catalyst is the catalyst of choice in the FCC reactor. Maximum conversion of alkanes to olefins is sought, and can be maintained because the FCC regenerator burns the coke made during alkane dehydrogenation. The olefins produced are then oligomerized in an oligomerization reactor ("fourth" bed) operating in conjunction with a second regenerator ("fifth" bed) to produce a gasoline range stream.

Abstract: Disclosed are methods for upgrading lube oil base stocks comprising the steps of hydrocracking such materials, preferably under relatively moderate conditions, and subsequently separating the hydrocracked materials to produce in an aromatic rich extract stream and an aromatics lean raffinate stream. The separation step is preferably achieved by solvent extraction of at least a portion of the hydrocracked material. The stream comprising the aromatic rich extract is then catalytically cracked under fluidized conditions to produce gasoline and other distillates. The aromatics lean raffinate stream is further processed by dewaxing and/or the like to produce relatively high volume metric yields of low viscosity lube oil having improved viscosity-temperature characteristics.

Abstract: A process is provided wherein premium fuels are manufactured from a high sulfur, low pour point feed and a low sulfur, high pour point feed. The feeds are treated individually (blocked operation) in a catalytic reactor that desulfurizes or dewaxes the feed, depending on temperature, and the effluents are combined. Since cut point limitations due to sulfur or pour point are removed by the process, yield of a fuel (e.g. jet fuel) is materially enhanced.

Abstract: Lower alkanes are converted to olefins in a `third bed` external catalyst cooler (ECC) in which hot catalyst, from the regenerator (`second bed`) operating in conjunction with a fluid catalytic cracker (`first bed`), thermally cracks and dehydrogenates the alkanes. Because this is an endothermic reaction, the catalyst is autogeneously cooled before it is recirculated to the FCC regenerator. The cracking catalyst is the catalyst of choice in the FCC reactor. The most evident benefit of using the ECC is that it eliminates internal regenerator coils for steam regeneration. Among several additional benefits is that the ECC allows flexibility in design of its fluid `third bed` for optimum weight hourly space velocity (WHSV), and control of the dehydrogenation temperature so as to get maximum conversion of alkanes. This conversion can be maintained because the FCC regenerator burns the coke made during alkane dehydrogenation.

Abstract: A catalytic cracking process is provided featuring multiple risers in which a variety of hydrocarbon conversion reactions take place, a stripping unit in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) converting a relatively high boiling hydrocarbon charge material in a first riser in the presence of a first catalyst component which is an amorphous cracking catalyst and/or a large pore crystalline zeolite cracking catalyst to provide lighter products;(b) converting an ethylene-rich charge material introduced to a second riser at a lower level thereof in the presence of a second catalyst component which is a shape selective medium pore crystalline silicate zeolite catalyst to provide heavier products and to increase the temperature of the catalyst in said region; and,(c) converting a naphtha charge material introduced to the second riser at a higher level thereof in the presence of said second catalyst c

Abstract: A process for the production of high octane gasoline, or high octane gasoline blending components, from a sulfur-containing feed rich in fused two-ring aromatic hydrocarbons, inclusive of naphthalenes. The feed is hydrogenated in a first reaction zone to desulfurize the feed and saturate one ring of the fused two-ring aromatic hydrocarbons, but insufficient to saturate the second ring of said molecular species, to form tetralins. The product, as a feed, is reacted in a second reaction zone over a catalyst comprised of elemental iron and one or more alkali or alkaline-earth metals components to selectively hydrogenate and crack the previously hydrogenated fused two-ring aromatic hydrocarbons to produce lower molecular weight higher octane components suitable per se as gasoline, or gasoline blending components.

Abstract: A process for the production of high octane gasoline, or high octane gasoline blending components from a sulfur and nitrogen-containing feed composition of wide boiling range rich in fused multi-ring aromatic hydrocarbons containing two, and three or more rings in the molecule. The feed is first hydrogenated to desulfurize, denitrogenate and saturate one ring of the two-ring molecular species, but insufficient to saturate the second ring of said molecular species. The product, as a feed, is then hydrocracked to crack fused multi-ring aromatic hydrocarbons containing three or more rings to the molecule, and to produce lower molecular weight, lower boiling components. The product of the hydrocracker is then split into blends which include (i) a blend rich in fused two-ring aromatic hydrocarbons and (ii) a blend rich in fused multi-ring aromatic hydrocarbons containing three or more rings to the molecule.

Abstract: Relatively heavy or relatively light lube chargestocks are dewaxed in two parallel, separate reactors. The reactor used for dewaxing the relatively light chargestocks contains a crystalline aluminosilicate zeolite exemplified natural or synthetic ferrierite, ZSM-22, ZSM-23 and ZSM-35 zeolites and/or mixtures thereof. The reactor used for dewaxing the relatively heavy chargestocks contains a crystalline aluminosilicate zeolite exemplified by ZSM-5, ZSM-11 zeolites, ZSM-5/ZSM-11 intermediates and/or mixtures thereof.

Abstract: A catalytic cracking process is disclosed which comprises:(a) thermally and/or catalytically cracking a hydrogen-rich hydrocarbon feed in the lower region of a riser reactor in the presence of a catalyst composition comprising a first catalyst component, and, optionally, a second catalyst component, said first catalyst component being an amorphous cracking catalyst and/or large pore crystalline cracking catalyst, said second catalyst component being a shape selective medium pore crystalline silicate zeolite catalyst, to provide a gasiform material contributing hydrogen species and/or carbon-hydrogen fragments; and,(b) catalytically cracking a thermally treated heavy hydrocarbon feed in a higher region of the riser in the presence of said catalyst composition and gasiform material to provide gasoline boiling range material in increased yield and/or of higher quality.

Abstract: The invention relates to an improved hydrocarbon steam-cracking method intended to produce more particularly ethylene and propylene.The method is based on the utilization of a multi-channel system made of ceramic material, in which the charge and heat exchange fluids or refrigerants alternatively pass through the channels or rows of channels constituting the continuous assembly comprising a pyrolysis zone followed by a quenching zone.The method according to the invention is applicable to charges ranging from ethane to vacuum gas oils.

Abstract: A slurry catalytic hydroconversion process comprising at least two hydroconversion zones is provided in which the heavy hydrocarbonaceous fresh oil feed is added to more than one hydroconversion zone. Additional portions of catalysts or catalyst precursors are also added to the first hydroconversion zone and to additional hydroconversion zones.

Abstract: A process for producing improved yields of aromatics (benzene, toluene, xylene) by initially partially thermally cracking heavy hydrocarbon and thermally cracking ethane to high conversion and then completely cracking the partially cracked heavy hydrocarbon with the completely cracked ethane.

Abstract: Process for the manufacture of lubricating base oils from nitrogen-containing distillate and/or deasphalted oils by catalytic hydrotreatment followed by a dewaxing treatment, which comprises subjecting nitrogen-containing distillates and/or deasphalted oils to solvent extraction and subjecting the raffinate and/or the extract produced to a further treatment to obtain a low-nitrogen fraction and a high-nitrogen fraction and subjecting the low-nitrogen fraction from the extract and/or the high-nitrogen fraction from the raffinate to catalytic hydrotreatment.

Abstract: A slurry catalytic hydroconversion process comprising at least two hydroconversion zones is provided in which the heavy hydrocarbonaceous fresh oil feed is added to more than one hydroconversion zone. Additional portions of catalysts or catalyst precursors are also added to the first hydroconversion zone and to additional hydroconversion zones wherein said additional hydroconversion zones are maintained at a temperature of at least 10.degree. F. higher than an immediate preceding hydroconversion zone.

Abstract: An aqueous sol composition from the group consisting of antimony and tin sols useful in restoring the activity of metal contaminated molecular sieve cracking catalysts which comprises a major portion of an aqueous antimony sol or tin sol containing between 1-50% by weight of antimony oxide as Sb.sub.2 O.sub.5 or tin oxide as SnO.sub.2 and between 0.1-20% by weight of a compatable water-soluble surfactant which is capable of producing a water-in-oil emulsion and having an HLB of at least 6.0.

Abstract: A process for the conversion of residual asphaltene-containing hydrocarbonaceous charge stock to selectively produce large quantities of high quality middle distillate while minimizing hydrogen consumption.

Abstract: The invention is directed to improve the profitability of existing catalytic cracking operations. Specifically, in thermofor catalytic cracking, liquified petroleum gases (LPG) are injected to the internal seal leg of the reactor for converting LPG to more valuable products and to prevent products and feed from surging out of the reaactor vessel.

Abstract: Relatively heavy and relatively light lube chargestocks are dewaxed in two parallel, separate reactors. The reactor used for dewaxing the relatively light chargestock contains a crystallize zeolite having pore openings defined by: (1) a ratio of sorption of n-hexane to o-xylene, on a volume percent basis, of greater than 3, which sorption is determined at a P/P.sub.o of 0.1 and at a temperature of 50.degree. C. for n-hexane and 80.degree. C. for o-xylene and (2) by the ability of selectively cracking 3-methylpentane (3MP) in preference to the doubly branched 2,3-dimethylbutane (DMB) at 1000.degree. F. and 1 atmosphere pressure from a 1/1/1 weight ratio mixture of n-hexane/3-methyl-pentane/2,3-dimethylbutane, with the ratio of rate constants k.sub.3MP /k.sub.DMB determined at a temperature of 1000.degree. F. being in excess of about 2, e.g., natural and synthetic ferrierite, ZSM-22, ZSM-23, ZSM-35 and mixtures thereof.

Abstract: In a crude oil refining process, heavy cycle oil from the catalytic cracking unit employed in the crude oil refining process is recycled to a hydrofining process. Such recycling improves the value of the product mix obtained from the crude oil refining process with respect to a process in which the heavy cycle oil withdrawn from the catalytic cracking units is recycled to the catalytic cracking units.

Abstract: The invention is a method for cracking heavy oils to olefins. In parallel streams, the heavy stream and a steam diluent are heated to the point of partial thermal cracking while in the other stream a lighter oil and steam are cracked to produce olefins. The hot, olefinic light stream is then mixed with the heated heavy stream and further cracked. The hot, olefinic stream acts as both a diluent and a heat source for cracking the heavy oil to an olefin containing product.

Abstract: Regenerated sorbent employed for refining of heavy crude feedstocks is used to remove contaminants from specialized hydrocarbons, especially used motor oil. The simultaneous operation of a decontaminating unit supplied with regenerated sorbent particulate from the regenerator of a heavy hydrocarbon refining system is utilized.

Abstract: The present invention provides a process for the conversion of heavy hydrocarbon oil to stable heating oil products which involves improving visbreaker performance via optimum operational severity for individual heavy hydrocarbon oil feedstocks and subsequently blending the respective visbroken effluents to provide one or more heating fuels or gas oil streams.

Abstract: The invention is a method for cracking heavy oils to olefins. In parallel streams, the heavy stream and a steam diluent are heated to the point of partial thermal cracking while in the other stream a lighter oil and steam are cracked to produce olefins. The hot, olefinic light stream is then mixed with the heated heavy stream and further cracked. The hot, olefinic stream acts as both a diluent and a heat source for cracking the heavy oil to an olefin containing product.

Abstract: There is described a furnace for the performance of gas reactions in a ceramic assembly of tubes in which the heating chambers (2), the recuperators (4) and the flue gas-branch channel (5) are arranged in a compact, energy saving type of construction. The furnace is especially suited for the production of hydrocyanic acid according to the BMA process (hydrocyanic acid-methane-ammonia process).

Abstract: An integrated hydrocarbon conversion process wherein two different heavy oil feed streams are thermally processed is disclosed. Preferably a vacuum gas oil is charged to a thermal cracking zone and a reduced crude fraction is charged to a visbreaking heater. The effluent of each thermal operation is separated into vapor and liquid fractions, with the vapor fractions being fed to a product fractionator. The liquid fractions each enter separate but interconnected subatmospheric pressure separation zones, one of which is a vacuum column. The bottoms of a product fractionator and distillate from the vacuum column are also charged to the thermal cracking zone.

Abstract: Conversion of a hydrocarbon feed containing a catalyst-deactivating component in a riser FCC cracking system can be increased by employing a baffle in the lower part of the riser to exclude a portion of the upwardly flowing catalyst from initial contact with feed hydrocarbons containing the catalyst-deactivating component. Part of the catalyst flowing upwardly through the riser thereby is excluded from contact with the catalyst-deactivating component until the catalyst-deactivating component has been at least partially removed from the resulting hydrocarbonaceous vapor by deposition on another portion of the upwardly flowing catalyst.

Abstract: Combustion gas passes upwardly through the radiant section of a fired process heater having vertical tubes in such manner that the gas is in predominantly back-mixed flow condition in the lower portion of the radiant section and predominantly plug-flow condition in the upper portion of the radiant section.

Abstract: The invention relates to a tubular reaction furnace for the indirect heating of crackable fluids, particularly for cracking hydrocarbons used for the extraction of gases rich in CO and H.sub.2, said furnace consisting of a plurality of vertical reaction tubes arranged in a firing chamber with internal fuel-gas burners. The invention primarily relates to furnaces in which cracking takes place at high pressures and temperatures and which are installed on floating carriers such as ships.

Abstract: The invention relates to a tubular reaction furnace for the indirect heating of crackable fluids, particularly for cracking hydrocarbons used for the extraction of gas rich in CO and H.sub.2. The furnace has a plurality of vertical reaction tubes arranged in a firing chamber which is heated by a plurality of internal burners mounted in the furnace ceiling, the flue gas being withdrawn via an appreciable number of flue gas ducts on the furnace floor. The invention primarily relates to furnaces in which cracking takes place at high pressures and temperatures and which are installed on floating carriers, i.e. floating plant platforms.

Abstract: An apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks. The apparatus accomplishes the separate and simultaneous contacting of two fluid streams, at least one of which is a hydrocarbon feedstock, with cracking catalyst followed by the removal of the vaporous products therefrom with minimal commingling. The apparatus comprises multiple riser reactors, a partition positioned in the disengaging vessel separating the dilute phase into two regions, and a control system for controlling the direction and volume of flow between the two dilute phase regions at a desired point. The apparatus is particularly suitable for use in the simultaneous fluidized catalytic cracking of dissimilar hydrocarbon feedstocks with minimal commingling of the products therefrom.

Abstract: A heavy high-sulfur hydrocarbonaceous feedstock is partially delayed coked and partially formcoked. The coke products are screened, with larger particles being calcined at desulfurizing temperatures and smaller particles being recycled to the formcoker. Overhead products from both coking operations are combined, fractionated, and desulfurized. The heaviest cut from the fractionator is combined with the feedstock as recycle.

Abstract: Cracking catalyst fines from a slurry oil are introduced into a cracking-regeneration loop not together with the highly aromatic, refractory hydrocarbon of the slurry oil but rather with a desirable hydrocarbon, such as a virgin gas oil. The invention has the advantage that the desirable catalyst fines are introduced into the cracking-regeneration loop whereas the highly aromatic oil of this slurry is not or not to a substantial extent introduced into the cracking zone.

Abstract: Coal is catalytically hydroliquefied by passing coal dispersed in a liquefaction solvent and hydrogen upwardly through a plurality of parallel expanded catalyst beds, in a single reactor, in separate streams, each having a cross-sectional flow area of no greater than 255 inches square, with each of the streams through each of the catalyst beds having a length and a liquid and gas superficial velocity to maintain an expanded catalyst bed and provide a Peclet Number of at least 3. If recycle is employed, the ratio of recycle to total feed (coal and liquefaction solvent) is no greater than 2:1, based on volume. Such conditions provide for improved selectivity to liquid product to thereby reduce hydrogen consumption. The plurality of beds are formed by partitions in the reactor.

Abstract: Cracking catalyst fines that are separated from the cracked fluid leaving the cracking or separation zone of a catalytic cracker are not dropped back into the separation zone or cracker and thus are not left in the cracker-regenerator loop but rather are removed from this loop, e.g., by connecting the dip-leg of one or more of the cyclones in the cracker with a conduit guiding these fines to a location of disposal outside of the catalyst loop. In one embodiment, these fines are introduced into another catalytic cracker or the separation vessel associated with a further catalytic cracker so that these fines ultimately occur in the bottoms product from a fractionator associated with this further cracker. By this process, the bottoms product of the main fractionator associated with the main cracker can be more efficiently utilized for the production of a carbon black feedstock because this bottoms product contains a very significantly reduced quantity of catalyst fines.

Abstract: An improvement in the solvent extraction of nonhydrocarbons from a synfuel liquid, e.g., shale oil, involves that the extract from the extractor, rather than being recycled directly back to the extractor, is first hydrotreated. A further improvement involves that a portion of the hydrotreated extract is fractionated and a light fraction is returned to the extractor. Use of the hydrotreated extract as recycle increases the efficiency of the extractor. A still further improvement involves the use as a selective solvent of one of the following: dialkylformamide, aldehydomorpholine, keto-morpholine, morpholine or an aliphatic aromatic ketone. These preferred solvents have the advantage of providing a clear interface between the extract and raffinate in the extractor. Removal of the nonhydrocarbons permits production of more hydrocarbons having enhanced utility as a jet fuel from a synfuel liquid than otherwise would be possible.

Abstract: An apparatus for the fluidized catalytic cracking of hydrocarbons comprising two independent transfer line reactors, each of which is associated with an independent cyclone separation system and wherein the cyclone separation systems are located within a common reactor vessel. The apparatus is suitable for use in the simultaneous fluidized catalytic cracking of dissimilar hydrocarbon feedstocks without commingling either the feedstocks or the products therefrom.