Abstract: An improved process for the beneficiation of mixtures of mineral particles (such as kaolin clays) containing minerals which chelate with hydroxamates. The use of a silicon-containing compound in combination with a hydroxamate results in a more effective separation of minerals which chelate with the hydroxamate.

Abstract: A solids separation system may be used to separate solids, such as cuttings from drilling fluids used in well drilling operations. The system includes a settling tank having transverse baffles defining a fluid receiving chamber, a fluid output chamber and one or more intermediate chambers. Fluid introduced into the fluid receiving chamber can flow in a sinuous path through apertures in the baffles to the fluid output chamber. Solids settle to the bottom of the settling tank. A material conveyor, preferably an auger, extends along a bottom surface of the settling tank to an outlet port in the fluid receiving chamber. A centrifuge is connected to the output port to receive fluid in which solids have been concentrated. Fluid output from the centrifuge is reintroduced into the settling tank. The apparatus and method of the invention permit a single centrifuge to be used to handle a higher volume of fluid than is possible with conventional methods and apparatus. This provides significant cost savings.

Abstract: A improved process for beneficiating kaolin clays to remove discoloring impurities is disclosed. The beneficiation of kaolin clay is improved by fractionating a kaolin clay starting material into a lower brightness first fraction having a majority of the discoloring impurities and a higher brightness second fraction with less impurities. The first fraction is then beneficiated (such as by flotation, selection flocculation, high intensity magnetic separation and/or leaching) to produce a kaolin clay product with improved optical properties. The first and second fractions may be combined to produce a product with improved optical properties.

Abstract: A process of thickening an aqueous suspension of mineral solids by sedimentation comprising adding to the suspension water-soluble anionic bridging polymeric flocculant having intrinsic viscosity at least 5 dl/g and water-soluble cationic polymeric flocculant, allowing the solids to settle under gravity so as to form a lower underflow fraction containing a concentration of solids greater than that of the suspension and an upper overflow fraction containing a concentration of solids lower than that of the suspension and removing the underflow fraction, characterised in that the anionic and cationic flocculants are added to the suspension as an aqueous composition formed by blending 1 part by weight of the cationic polymeric flocculant with 2 to 99 parts by weight of the anionic polymeric flocculant and sufficient water to give a total polymer concentration of below 5 wt % and under conditions whereby counter-ionic precipitation can occur and in the aqueous composition substantially all of the anionic polymer

Abstract: An improved method and apparatus for extracting resin from plant material. Conventionally, plant resins, which are useful in many products, are extracted using chemical solvents, which may alter the extract, and may produce a by-product or residue that may be unusable or problematic. The present invention overcomes these drawbacks by using cold water in a wash process to cause the resins to become brittle, while the remaining plant material becomes more flexible. Separation is accomplished using an extractor (10) having a washing chamber (12) with an open top (14) and a screen filter (16) disposed above a settling chamber (18). A collection bottle (24) is placed below a valve (22), and may include a filter (26) to separate resin particles from the solute. The washing chamber is first filled with cold water and then a quantity of plant material (P) is placed therein, followed by an ice layer (30). An agitator (32) is then actuated to mix the contents to separate the resins.

Abstract: A method for recovering densified plastic from mixed waste containing plastic and less than about 15 weight percent paper, and having a density ranging from about 2 to about 3 pounds per cubic foot, the method comprising the steps of shredding the mixed waste at ambient conditions; charging a batch of shredded waste weighing from about 250 to about 650 lbs. to a densifier; further shredding the mixed waste inside the densifier with a motor-driven rotating blade while monitoring surface temperature of the plastic inside the densifier, amperage drawn by the motor-driver and vibration level within the densifier; continuously shredding waste inside the densifier for a period ranging from about 5 to about 20 minutes, until the surface temperature of the plastic reaches at least about 220.degree. F.

Abstract: Test methods are provided for determining the amount of contaminants in a carbon black sample. The test procedures include screening a known amount of carbon black to separate larger particles in the sample from smaller particles. The sample and/or separated larger particles are treated with a separating force to disperse larger agglomerates of carbon black into smaller aggregates of carbon black and to separate contaminants from carbon black aggregates. The treated sample or separated larger particles can then be screened to again separate larger particles from smaller particles. The separating force may be a water wash stream which contacts the sample or separated larger particles at a pressure of from about 15 psi to about 35 psi. The separating force may instead or additionally be generated by a dispersing agent which can be combined with the sample or separated larger particles in an amount or concentration sufficient to disperse larger agglomerates of carbon black into smaller carbon black aggregates.

Abstract: A method for producing an attapulgite clay (Fuller's Earth) that significantly removes other types of clays and minerals, resulting in improved performance. A unique dispersant is used that will fully disperse the individual attapulgite particles in water such that the particles remain in suspension, and said dispersant will not fully disperse other clay and mineral species, which then can be easily separated through various techniques. The attapulgite clay may be recovered from the dispersion and dried in such a manner to produce a finely sized powder from ore, without the need for any grinding or milling operation. The dried attapulgite clay with adsorbed dispersant is redispersed in water and retain thixotropic properties.

Abstract: Methods for removing suspended particles from a solution are disclosed. These methods generally comprise adding to the solution to be treated an effective amount of a composition comprising a Mannich derivatized polyether. The polyether is generally described as the condensation polymer of Mannich derivatized bisphenol and a difunctional monomer. The methods have broad application in a wide variety of industries and are effective in removal of all types of suspended particles even when numerous types of particles are contained within the same solution.

Abstract: The carbon and mineral components of fly ash are effectively separated by a continuous air agglomeration method, resulting in a substantially carboree mineral stream and a highly concentrated carbon product. The method involves mixing the fly ash comprised of carbon and inorganic mineral matter with a liquid hydrocarbon to form a slurry, contacting the slurry with an aqueous solution, dispersing the hydrocarbon slurry into small droplets within the aqueous solution by mechanical mixing and/or aeration, concentrating the inorganic mineral matter in the aqueous solution, agglomerating the carbon and hydrocarbon in the form of droplets, collecting the droplets, separating the hydrocarbon from the concentrated carbon product, and recycling the hydrocarbon.

Abstract: In this process for reducing the quantity of water contained in pulps of nickel-bearing ores, the pulp is diluted with water, a dilute aqueous solution of a flocculant based on an acrylic acid copolymer is injected, the mixture is left to decant, then the underflow and overflow are separated.

Abstract: The present invention provides aqueous dispersion slurry of inorganic particles which is so stable as not to increase in viscosity, gel or sediment even if stored for a long time and therefore can be used as raw materials for, for example, cosmetics, paint, coating materials and lapping slurry for semiconductor wafers, and production method of such aqueous dispersion slurry. The aqueous dispersion slurry according to the present invention has the number of particles whose a particle diameter of 1.3 .mu.m or more is 180,000 or less per mL in terms of 30 wt % in concentration, and the average particle diameter thereof is in a range of 0.05-0.9 .mu.m. The number of particles having aparticle diameter of 1.3 .mu.m or more is counted by using Particle Sensor KS-60, which is a light extinction type sensor for detecting particles, and Particle Counter KL-11, which is a particle counter, both of which made by the same manufacturer, Rion Electro Corp.

Abstract: A method of enhancing the brightness and increasing the yield of a kaolin clay by optimizing the removal of the titania and mica impurities in the clay and the amount of clay remaining in the slurry is disclosed. The method is a selective flocculation process wherein the clay is blunged, dispersed, and conditioned before flocculation. In the flocculation step, a high molecular weight anionic polymer and a low molecular weight anionic polymer, such as sodium polyacrylate, are added to the slurry after the conditioning process, whereby the titania-mica enriched flocs are separated from the suspension which is enriched with kaolin. This final kaolin product has titania levels ranging from 0.1% to 0.5%, a reduced mica level, a high usable product yield, and a brightness greater than 89.5 and at least 91.5.

Abstract: A process is disclosed for flocculating particles in a liquid suspension by mixing the suspension with a pyrrolidone having alkyl, alkenyl, aryl, alkylaryl, and arylalkyl radicals from 1 to 18 carbon atoms to form a mixture at a temperature above a minimum flocculation temperature for the mixture.

Abstract: A process which uses selective flocculation with hydroxamates for the beneficiation of mixtures of mineral particles (such as kaolin clays). The increased selectivity of hydroxamates for certain mineral phases within kaolin clays and other mixtures of mineral particles improves the process over selective flocculation processes utilizing other activators.

Abstract: A method for dewatering coal tailings, clean coal products and mineral slurries with an effective coagulating amount of a combination of a cationic polymer and a starch. A preferred cationic polymer is poly(dimethylaminoethylacrylate methyl chloride quaternary salt) and preferred starches are unmodified.

Abstract: Processes for spray drying water-soluble and water-swellable vinyl-addition polymer-containing dispersions, emulsions and microemulsions to obtain substantially dry water-soluble or water-swellable polymer particles, compositions of substantially dry water-soluble or water-swellable polymer particles, methods of agglomerating spray-dried polymer particles, and methods of using spray-dried polymer particles and agglomerates in water-treating, mining, paper, food processing, soil conditioning, solution thickening, biotechnological, and oil recovery applications are disclosed.

Abstract: Surface solids formation during sedimentation of a flocculated mineral suspension is minimised by flocculating the suspension with flocculating agent in the presence of surfactant, provided that the flocculating agent and surfactant are not counterionic.

Abstract: A process for recovering mineral particles, metal particles or small precious stones from an aqueous slime associated with an ore body or mineral deposit or processing thereof, said aqueous slime containing mineral particles, metal particles or small precious stones in suspension with slime particles. The process includes adding a sufficient amount of deflocculating agent to the aqueous slime to cause deflocculation of the slime particles and produce a deflocculated suspension containing the mineral particles, metal particles or small precious stones. The deflocculated suspension is allowed to settle, and the settled material containing the mineral particles, metal particles or small precious stones is recovered.

Abstract: Presented herein is an improved method to collect and recover microorganisms from environmental samples. The method of this invention comprises the steps of (a) obtaining a sample for testing and, optionally, suspending the sample in a suitable liquid, (b) amending the sample with sodium hexametaphosphate and, optionally, centrifuging the sample to remove solid sediments, insoluble salts, inert materials, and the like, (c) centrifuging the sample through a separation column amended with sodium hexametaphosphate, and (d) recovering the microorganism-containing material remaining above the column for analysis.

Abstract: Processes for spray drying water-soluble and water-swellable vinyl-addition polymer-containing dispersions, emulsions and microemulsions to obtain substantially dry water-soluble or water-swellable polymer particles, compositions of substantially dry water-soluble or water-swellable polymer particles, methods of agglomerating spray-dried polymer particles, and methods of using spray-dried polymer particles and agglomerates in water-treating, mining, paper, food processing, soil conditioning, solution thickening, biotechnological, and oil recovery applications are disclosed.

Abstract: Provided is a method of making improved brightness kaolin clay from an aqueous kaolin clay slurry in which the primary active dispersant is a weak dispersant, at least including the steps of adding to the kaolin clay an effective magnet enhancer reagent wherein the magnet enhancer reagent comprises an aqueous solution of one or more magnetic oxides and one or more surface active agents; conditioning the kaolin clay; and performing high gradient magnetic separation on the conditioned kaolin clay to produce an improved brightness kaolin clay. The method is also applied to decreasing iron- and/or titania-containing impurities in a clay.

Abstract: A system for reusing water soluble slurry waste fluid wherein separated available abrasive grains and extracted water soluble coolant are reused. This system is capable of reducing a disposal cost due to a reduction of a load to a waste water disposal plant by effectively reusing water soluble slurry waste fluid, and making a contribution to a reduction of a total slicing cost by reusing abrasive grains and water soluble coolant.

Abstract: The present invention is directed to a continuous, portable dredging system that employs a series of screens and gravity separation devices with flocculation to remove sediments from the dredged slurry. The system produces a treated water stream having low solids content and a recovered solids product having a low water content.

Abstract: This invention pertains to the use of a combination of polyvalent cations, clay dispersant and high molecular weight anionic polymer to preferentially remove colloidal fines (slimes) from a kaolin slurry, leaving the remainder of the kaolin in the slurry in the form of a coherent gelatinous mass.

Abstract: A process for filtering kaolin clay slurries in the presence of a filter aid which increases the percent solids in the filter cake, decreases the product solids in the waste filtrate, increases the rate of filtration, and yet does not interfere with redispersal of the filter cake after filtration. The process utilizes high molecular weight, highly anionic polyacrylic acid homopolymers or copolymers, or water soluble salts thereof, as filter aids for thickening and dewatering kaolin clay slurries. The flocculated clay may be redispersed after the separation process by normal means, such as the addition of low molecular weight anionic polymers with mixing.

Abstract: A process for recovering precious metal particles or small precious stones from aqueous clay suspensions containing said precious metal particles or precious stones in suspension with clay particles includes adding a sufficient amount of deflocculating agent to cause deflocculation of the clay particles, and allowing the deflocculated suspension to settle. The settled material containing the precious metal particles or small precious stones is then removed.

Abstract: An improved reverse crago process for beneficiating siliceous phosphate includes the steps of subjecting a siliceous phosphate ore material to amine floatation so as to obtain a prefloat concentrate, and screening the prefloat concentrate so as to separate it into 1) a fine predominantly phosphate fraction without substantial amounts of silica, and 2) a coarse fatty acid floatation feed fraction containing phosphate and substantial silica. The coarse fraction is subjected to fatty acid flotation so as to recover phosphate as a fatty acid flotation concentrate.

Abstract: The present invention relates a process for simultaneously preventing formation of slime stabilized foam and decreasing reagent consumption in a phosphate beneficiation flowsheet comprising adding an effective amount of a polymer to a rougher feed slurry and/or a cationic feed slurry wherein the polymer flocculates slime, adding an effective amount of a collector and removing the flocculated slime by flotation.

Abstract: Processes for improving solids/liquids separation efficiency in the Bayer process are disclosed, wherein Bayer process streams are treated with calcium or magnesium salts, flocculated with carboxylic acid or salt group-containing polymers, and centrifuged.

Abstract: The invention relates to a stable aqueous dispersion of particles which can be flocculated by increasing the temperature to a value above the transition temperature. The invention is characterized in that the dispersion comprises a polymer selected from the group consisting of polyvinyl methyl ether and a block copolymer of polyvinyl methyl ether and a polyvinyl ether, the ether group bonded to the main chain via the oxygen atom being adsorbed onto the surface of the particles. The invention also relates to a block polymer of the above-mentioned type and to a method of manufacturing such a block copolymer. The invention enables very fine powders of ceramic particles having a very high homogeneity to be obtained.

Abstract: Provided is a novel method and system for recovering aggregate fine size particles from a carrying medium. The method comprises:(a) introducing a feed containing particles to a sand screw, and separating the particles into separate groups of large and fine particles, the fine particles being present in a fine particle stream;(b) introducing the fine particle stream from the sand screw to one or more hydraulic centrifugal separators which overflow a fine particle stream and discharge a coarse particle stream;(c) introducing the overflow fine particle stream from the one or more hydraulic centrifugal separators to a thickening tank and removing precipitated material as an underflow stream from a lower portion of the thickening tank; and(d) introducing the underflow from the thickening tank to a filtering unit.

Abstract: Method and apparatus are provided for separating coarse and ultrafine solids from a liquid stream to produce a substantially dry solids discharge and a clarified liquid. Apparatus is provided comprising a combination of a settling tank, a plurality of filter screens spaced along an endless link-chain conveyor, a screen vibrator and directed air streams. In operation, coarse solids settle preferentially to the tank bottom. Ultrafines solids remain in suspension. Relatively coarse filter screens are conveyed from a point outside the tank to traverse a prolonged path through the liquid. Ultrafine solids are captured on the screens, by filtering the liquid through an ever finer build-up of filter cake. The relatively large number of passes of the screens through the liquid provides effective filtering of suspended solids. Further, the screens dredge settled solids from the tank bottom.

Abstract: Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery.

Abstract: An ultra-fine coal particle fraction forms a coal product with particles that are dilatant due to the mechanical stripping of the clay contaminates from the coal surface and the subdividing of the clay to clay platelets which are peptized to maintain discreetness in an aqueous slurry. The coal particles are unflocculated and can produce an aqueously permeable barrier on a sieve. The ultrafine coal product has an increase of 100-150 BTU per pound and when combusted reduced Nox production of 20-40% is realized. In a 15.times.0 micron coal fraction, the sulphur content is significantly reduced.

Abstract: Mineral slurries such as coal refuse are flocculated to separate solids therefrom by adding a blend of high and low molecular weight cationic flocculants followed by a high molecular weight anionic flocculant.

Abstract: A method and apparatus for separating solid supports formed of magnetic particles on which immunocomplexes are bound, from a liquid phase includes a reaction container containing a fluid in which magnetic particles having immunocomplex bound thereon are suspended. The reaction container is positioned at a flock forming station, where the fluid is subjected to an alternate current magnetic field having a temporally varying intensity by an electromagnetic. The magnetic particles are flocculated with each other due to the application of such varying magnetic field to form a multiplicity of flocks. A stronger magnetic field then is applied to the resulting contents in the reaction container by a permanent magnet. The flocks are magnetically fixed on the inner wall surface of the reaction container by the action of the stronger magnetic field.

Abstract: In the Bayer process for producing alumina from bauxite of the type wherein the bauxite is added to a caustic solution to produce a soluble aluminate solution and an insoluble red mud fraction which is then subjected to one or more separation steps to produce a thickener overflow which is then subjected to a Sand Filter to polish the thickener overflow the improvement which comprises treating the thickener overflow with a solids removal efficiency improving amount of a biopolymer.

Abstract: An aqueous suspension of coagulatable material is coagulated by adding polymeric coagulant to the suspension and then separating the resultant coagulated material from the liquor. The coagulatable material may be present in the aqueous suspension as a suspension of suspended solids or as colloidally dispersed solids. The suspension may be coal tailings or other aqueous (generally mineral) suspension. The polymeric material must be a low molecular weight, highly ionic, polymeric material formed from a diallyl dialkyl ammonium salt. It is added to the aqueous suspension while in the form of polymeric particles having a size mainly above 30 .mu.m and that will dissolve into the suspension and coagulate the coagulatable material. An anionic high molecular weight, flocculant is generally added subsequently in order to flocculate the coagulated material.

Abstract: A phosphate feed is separated into an enriched phosphate fraction and a waste aqueous stream which includes recoverable phosphate feed particles in an aqueous clay slime and which is flowed along a flow passage through a settling zone (where recoverable phosphate feed is recovered) into a quiescent sedimentation area where the slime settles, and water soluble polymeric flocculant for the slime is added to the aqueous stream to promote settling of the phosphate feed particles substantially without settling of slime in the settling zone and to accelerate sedimentation of flocculated slime in the sedimentation zone.

Abstract: A method for beneficiating a low brightness fine particle size discolored kaolin crude to produce a high brightness coating clay. By combining the two beneficiating techniques of selective flocculation and ozonation, a synergistic phenomena occurs and a clay product of superior brightness and whiteness can be obtained from fine discolored clays that cannot be achieved by beneficiation with either process singularly. By passing the flocced clay through ozonation, the flocculant polymer left in the clay can be completely destroyed.

Abstract: A process for recovering inorganic material from an effluent suspension produced in the treatment of waste paper. The effluent suspension, in the form of an aqueous suspension containing at least 2% by weight of dry solids, is contacted with an oxygen-containing gas at an elevated temperature, and at an elevated pressure sufficient to keep the water component of the sludge in the liquid phase, for a time sufficient to effect substantially complete oxidation of the organic material in the suspension. The resulting product is dewatered and then resuspended in water, whereafter there is separated from the suspension water containing fine carbon particles in suspension to leave the desired inorganic material.

Abstract: Small, wet particulate material is effectively dried by adding a hydrophobizing agent to coat the surfaces of the particulates, and then mechanically removing water droplets from the surfaces of the particulates. Once on the surface of the particulates, the hydrophobizing reagent makes the particulates relatively more hydrophobic and increases the water contact angle on the particulates. The moisture content of the particulate material can easily be reduced to levels below 20%, below 10%, and even below 5%. The process can be used to dewater a wide variety of constituents including coal particles, clays, sulfides, phosphorous compounds, minerals, metals, waste sludge, etc. Particularly preferred hydrophobizing reagents include mono unsaturated fatty esters and polysiloxane polymers.

Abstract: A process for recovering metal oxides from waste water using anionic and cationic polymeric emulsions is disclosed. The treated metal oxides may then be recovered using a clarification step. Steps requiring the adjustment of pH based on the use of acids and base are thereby eliminated.

Abstract: The present invention related to the use of certain cross-linked diallyldimethyl ammonium chloride polymers in water-in-oil emulsion form for use as coagulants in suspensions of inorganic solids. The diallyldimethyl ammonium chloride polymers are preferably polymers of diallyldimethyl ammonium chloride, acrylamide, and triallylamine. The water-in-oil emulsions are formulated to invert after addition to the inorganic solids suspension, as the suspension travels to a mechanical thickening device for further processing. The inorganic solids from refuse or concentrate mineral processing applications may be coal, copper ore, sand, gravel, taconite, beryllium, trona, kaolin or precious metals.

Abstract: Soil including sand and clays contaminated with nuclear waste materials and/or ions of hazardous non-radioactive metals or metalloids are decontaminated by treating with anhydrous liquid ammonia alone or in combination with solvated electrons. Methods include removing ions of hazardous metals or metalloids by mixing with ammoniacal solutions to provide an ammoniacal liquid-containing product with coordination complexes. Methods also comprise concentrating contaminants, such as plutonium, uranium and thorium, for example, in the fines of soil and clay to yield residual soil products which are sufficiently free of contaminants to allow reclamation. Economics are improved over aqueous systems since ammonia can be recovered and recycled. By concentrating nuclear and nonnuclear wastes in soil fines space requirements ordinarily needed for storage of untreated soil and handling costs can be significantly reduced.

Abstract: Process for separating valuable solid materials from a mixture of waste scrap materials by adding water and sand to a volume of scrap, such as chopped insulated wire, to obtain a feed of about 70-80% solids by weight; subjecting the feed mixture to vigorous agitation; screening out large foreign materials; subjecting the screened mixture to a dense medium separation with the introduction of water to produce a fluidized bed in the separation zone; removing light stream from the separation zone and screening to recover insulation material particles; and removing a heavy stream from the separation zone and screening to recover metallic particles.

Abstract: The invention is a method for dewatering waste solids generated in mineral processing operations utilizing a hydrophobically-modified copolymer coagulant of diallyldimethyl ammonium chloride and quaternized dimethylaminoethyl acrylate or quaternized dimethylaminoethyl methacrylate.

Abstract: A selective flocculation process that uses a mixture of dispersants including soda ash to disperse a slimed ore pulp prior to conditioning with a fatty acid, salt and then a polymeric flocculating agent.

Abstract: The filtration rate of Bayer Process primary settler overflow and/or the flocculation in the initial stages of the washer train in the Bayer Process are improved by contacting the settler feed stream or the feed stream to the first stages of the washer train first with a) a lower molecular weight polymer which contains hydroxamic acid and/or salt groups and then with b) a mixture of an anionic polymer and a second, higher molecular weight polymer which contains hydroxamic acid groups.