Abstract: A device and method for merging pre-sequenced products includes at least a first and a second feeder mechanism. The first feeder mechanism feeds a stream of first pre-sequenced product and the second feeder mechanism feeds a stream of second pre-sequenced product. A reading device reads product information of each product of the stream of the first and second pre-sequenced product. A pausing device pauses one of the first stream of pre-sequenced product and the second stream of pre-sequenced product based on the information read from the reading device. The product from one or both of the stream of first and second pre-sequenced product having the same product information is organized into a sequentially merged order.

Abstract: The invention concerns a method for processing postal packets including managing digital impressions of the postal packets. In a method for processing postal packets, during a preliminary sorting of the packets, a digital image of a packet comprising an address information is formed, a digital impression (V-Id) is derived from said image which constitutes a logical identifier for the packet and the packet impression is recorded in memory corresponding to data indicating the packet address information, and during a second sorting of the packets, a digital image of a current packet is formed again (51) comprising an address information, a digital impression for the current packet is derived (52) from said image and a search is performed among the recorded impressions in the preliminary sorting for a match with the current packet impression.

Abstract: A sorting device and method for dynamically allocating bins to objects such as mail pieces. The device has at least one reading device for reading delivery information of objects and a conveying system which transports the objects. At least one feeder inducts the objects onto the conveying system. A plurality of physical bin locations are adjacent to the conveying system for storage of the object injected from the conveying system. A controller or processor dynamically assigns and reassigns sort locations, as required, to the plurality of physical bin locations during a sorting operation for each object of the objects.

Abstract: A device and method for sequencing trays includes a tray receiving conveyor and a recirculating conveyor. Trays are placed on the recirculating conveyor and merged with ejected trays into a multiple of sequenced trays at one or more merge locations. The system can include more than one merge location, with one of the merge locations providing a merge of trays into a contiguous sequence of trays.

Abstract: A delivery point packaging system and method of preparing and sorting mail pieces sorts, packages and assembles mail pieces into a predetermined delivery point order.

Abstract: Today, high density mailings such as “marriage mail,” Advo type advertisements, saturation mail, periodicals, and catalogs often require manual handling by the postal authority. Other than saturation mailings, where every carrier stop gets the same article, these items must be addressed. Verification of production is often desired due to spoilage and damage during production, which requires rework by the mailer. The addition of a data controlled mail collation feeder to existing or new Postal Authority automation equipment or the like eliminates the need to manually handle these difficult mail types and eliminates the need to address specific items. The manual casing at the delivery is eliminated. The data processing system that controls the data controlled mail collation feeder will also perform delivery confirmation and may assess postage due.

Abstract: A method of preparing flat articles for sorting includes the steps of: (1) receiving a bundle of flat items to be sorted, the bundle being wrapped with a flexible film such that the film forms an enclosed package of flat items, (2) placing the bundles on a substantially horizontal, substantially frictionless work surface, moving the bundle adjacent at least one film slitter, the film slitter being automatically activated when the bundle is moved adjacent the film slitter, (3) removing the cut film from the flat items, and (4) stacking the unbundled flat items in a cartridge.

Abstract: Systems and methods for sorting a plurality of unaddressed items may comprise receiving delivery point address data. Furthermore, systems and methods for sorting a plurality of unaddressed items may comprise sorting the plurality of unaddressed items based on the delivery point address data. The plurality of unaddressed items may be sorted in an order in which they are to be delivered within a delivery zone specified by the delivery point address data.

Abstract: A method and apparatus for sorting articles to a delivery point sequence includes at least one article sorter adapted to sort articles and a conveying system operable to arrange and convey containers of articles sorted in a first sort pass to an induct of the article sorter for a second sort pass or process of the articles. The system or method automatically sorts and conveys trays containing sorted articles from a discharge of at least one sorting assembly to an induct of the at least one sorting assembly. The conveying assembly may have a generally continuous conveying track and is operable to automatically provide the trays to the induct of the at least one sorting assembly in a sequenced manner.

Abstract: A system and method that sequences product to increase machine throughput and capacity. The system includes a plurality of input feeding devices each randomly receiving product received from a stream of product and a plurality of output groups each having output bins. A control has a mode which constrains the input feeding devices to (i) feeding non-rejected product from the stream of product to assigned output groups of the plurality of output groups associated with a corresponding one of the plurality of input feeding devices based on a code associated with each of the product, and (ii) feeding rejected product to at least one output bin in a single group of the plurality of output groups such that each of the plurality of input feeders has access to the at least one output bin. The method includes feeding the non-rejected and rejected product to appropriate output bins such that the rejected product is provided to an output bin which is accessible by any of the input feeding devices.

Abstract: A method and system is provided for collecting relatively small batches of mail that, alone, would not qualify for mailing at a pre-sorted postage rate and pooling them together with others for pre-sorting into a qualified batch of pre-sorted mail. The inventive method involves transporting mail in a traceable container to a holding facility where it is pooled with others for pickup and processing by a mail pre-sorting business. The mail may be metered at a reduced program rate. The system creates a cooperative of participating mail senders working together to earn a lower effective postage rate. The method further provides a solution to the technical problem of postal sorting equipment that is overburdened by medium-sized batches of unsorted mail. The solution identifies and diverts such batches for processing at a separate facility before the batch is tendered to the postal service.

Abstract: Systems and methods are disclosed for creating a delivery sequence sort plan for automated sorting of mailpieces to a carrier sequence sorter. The delivery sequence sort plan is generated based on information about an incoming mail batch, such that the sort plan is created just prior to the delivery sequence processing of the incoming mail batch.

Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: A modular bin or pocket has an integrated transport assembly and mail piece diverter assembly and is usable in a bin stacker section in mail handling and sorting systems. The modular bin is individually removable, interchangeable and replaceable from the bin stacker sections of the mail processing system to allow for repair or maintenance of malfunctioning bins leading to reduced down time of the mail processing system. The modular bin further enables vertical and/or horizontal progressive modularity, i.e., vertical and/or horizontal expansion, of the bin stacker sections of the mail processing system which allows for cost-effective expansion of mail handling systems. Further, there is disclosed a tray management system and a tier diverter system that are usable in mail handling systems that use the modular bin with double sided bin stacker sections or single sided bin stacker sections with or without a turnaround section.

Abstract: In a method of handling mail items in a postal sorting machine, in which method the mail items pass a first time and then a second time through the machine in compliance with a sorting plan, the following steps are performed: during the first sorting pass, and for each current mail item, measuring a physical magnitude specific to the mail item, and determining an expected sequence of mail items for the second sorting pass; and, during the second sorting pass, and for each current mail item, measuring the same physical magnitude once again, and, if it is determined that said current mail item is not the item expected in said sequence, comparing the physical magnitudes as measured for the same mail item respectively during the first pass and during the second pass so as to identify the presence of mail items in multiple takes.

Abstract: A delivery point packaging system and method of preparing and sorting mail pieces sorts, packages and assembles mail pieces into a predetermined delivery point order.

Abstract: Method and device for separating letters by transporting a pile of non-separated and unordered letters by a conveyor band in a continuous flow of essentially non-superposed letters which are largely distributed on said conveyor band. At least one retention plate which is fixed to an axis of rotation in a radial direction with respect thereto rotates around the axis of rotation, which is transversally arranged with respect to the transporting direction of the conveyor band, horizontally and above said conveyor band in such a way that the retention plate arranged under the axis of rotation has a velocity component oriented in the opposite direction to the direction of travel of the conveyor band.

Abstract: A system and method designed to transport and package sequenced product. The system includes a first transport system for receiving and transporting, in a closed position, holders each of which contain product. A second transport system transports, in the closed position, the holders until each of the holders are aligned within a respective release position, at which operational stage the second transport system is capable of opening the holders to discharge the product in a sequenced order. A packager receives the discharged product and packages the product in the sequenced order.

Abstract: A method of processing postal items in a postal sorting machine for preparing delivery rounds in a plurality of sorting passes (typically two sorting passes) includes a step that is performed during a sorting pass and for each current item, said step consisting in monitoring (31, 33, 35, 37, 38, 39) data representative of an order number or rank allocated to the distribution point corresponding to the current postal item in a predetermined sequence of distribution points to be run through this sorting pass in order to prepare each delivery round, the monitoring consisting in observing how rank varies for successive postal items in order to detect any difference relative to said predetermined sequence. In response to detecting such a difference for a current item, said current item is put back into circulation through the machine in order to delay its sorting and thus recreate the expected sequence.

Abstract: The method of detecting single postal items and multiple overlapping postal items in a postal sorting installation consists in analyzing images (5) representing postal items (6) viewed from in front, and in applying to each image an outline-extracting process (10) in order to recognize items (6) having an outline (10) of substantially constant height as being single items. In this method, the reliability with which single items is detected is improved, and the digital image used for analysis purposes can be the digital image which is also used for optical character recognition processing in the postal sorting installation.

Abstract: A method for processing mail, wherein a plurality of mailing items inserted into insertion places are collected and subsequently transported in a container to postal centers where they are sorted in sorting devices according to postal categories. The invention is characterized in that the mail is placed in transport containers which are transported to unloading areas in postal centers. When the transport container is filled and/or during the transportation of the container to the postal centers, random partial pre-sorting of mail takes place according to postal categories so that, when, the mail is removed from the containers at the unloading areas, it is in the form of piles formed by the predetermined pre-sorting method and sorted according to the postal categories, whereupon it is guided to subsequent processing stations according to said postal categories.

Abstract: A method of sorting postal items in a plurality of sorting passes in a sorting machine having sort outlets with removable trays, the method including the steps of: (i) after a first sorting pass during which the sorted items are stored in the trays, determining and storing in a memory the pass sequence in which the items are to pass through the sorting machine for the subsequent sorting pass; and (ii) during said subsequent sorting pass, while a current item to be directed towards a sort-outlet tray is passing, determining in the pass sequence the difference in rank between the current item and a next item immediately following the current item and that is to be directed to the same sort-outlet tray as the current item, and comparing the difference with a threshold for causing the sort-outlet tray to be replaced with an empty tray.

Abstract: A method and apparatus for processing mail is provided. The mail is serially fed from a stack of mail into a system transport. The system transport conveys the mail to an imaging station, which scans the mail to obtain image data corresponding to at least a portion of each piece. From the imaging station, the mail is conveyed to a buffer, which selectively maintains the mail while the address printed on the mail is determined. After the address for a piece of mail is determined, the piece is conveyed out of the buffer to a printer, which prints a POSTNET barcode onto the piece. The POSTNET barcode corresponds to the address that was determined for the piece. Optionally, the apparatus may include a labeler for applying a blank label onto the mail, and the POSTNET barcode can then be printed onto the label after it is applied to the mail. After the POSTNET barcode is printed on a piece, it is conveyed past a verifier, which scans the printed POSTNET barcode to ensure that the barcode was printed properly.

Abstract: A method and system for providing delivery point sequencing consistent with the invention includes assigning the plurality of items dynamic sequence numbers as the plurality of items pass through a sequencing component a first time, the sequencing component component comprising a plurality of partitions. Next the method and system include sorting the plurality of items into the plurality of partitions of the sequencing component as the plurality of items pass through the sequencing component the first time, each partition having a corresponding batch of items. And finally the method and system include sorting the items of each batch by the dynamic sequence numbers as the plurality of items pass through the sequencing component a second time, each of the plurality of partitions sorting only items of its corresponding batch.

Abstract: A new and improved mail sorting system, which is able to dramatically increase the throughput sorting volume of mail pieces or articles, comprises the incorporation of a plurality of cross-circulation path (CCP) conveyors within a conventional looped or folded conveyor belt system whereby, in effect, mail pieces or articles can be effectively removed from primary conveyor flow path sections so as to create gaps or spaces upon the primary conveyor flow path sections into which additional mail pieces or articles can be introduced through means of a second input or infeed port. In addition, a plurality of the new and improved mail sorting systems can be integrated together into a multi-system mail sorting system wherein off-shoot or auxiliary outfeed conveyor belt sections can feed pieces or articles of mail from any particular one of the mail sorting systems to the second input or infeed ports of the other mail sorting systems so as to render the overall system still more efficient.

Abstract: A system and method are provided for sorting a plurality of items into a predetermined sorted sequence. Items are initially located on initial sorting regions of a sorting apparatus. The items are then sorted into at least one intermediary sorted set and then sorted, from the intermediary sorted sets, into the final sorted sequence. A computer may be used to track the position of the items on the sorting apparatus and to control the movement of the items into the sorted sequence.

Abstract: A method and system for processing of media items includes a separator system feeding a series of media items onto a transport system that is controlled such that adjacent media items destined for the same sortation bin are transported along a transport path as a group of media items to the same sortation bin and such that adjacent media items destined for different sortation bins are separated for separate transport along the transport path to the different sortation bins.

Abstract: A method and system using a single pass sequencer having a transport system for transporting the mail pieces to a transport system having a moveable carriage system and a stationary carriage system with a plurality of holders slidable between the moveable carriage system and the stationary carriage system. The plurality of holders hold a mail piece of the mail pieces received from the transport system. The mail pieces are sequenced as they are transported or moved from the stationary carriage to the moveable carriage.

Abstract: A method using a single pass sequencer having a transport system for transporting the mail pieces to a transport system having a first carriage system and a second carriage system with a plurality of holders slidable between the first carriage system and the second carriage system with packaged output. Each of the plurality of holders holding a mail piece of the mail pieces received from the transport system. The method includes assigning a code to: (i) the mail pieces based on the destination information, (ii) the plurality of holders on the first carriage, and (iii) a position on the second carriage which corresponds to the initial sequence and a destination sequence of the mail pieces.

Abstract: A system (100) and method for sorting mail (112) includes a first database (106) containing addresses and zipcodes for a plurality of mail item recipients, a second database (104) containing a plurality of individual and firm names and their associated addresses, and an imaging device (114) for capturing an image of address information on a mail item (112). Based on identified elements from the captured address information image, a subsystem (110) containing an algorithm compares the elements with the first database (106) and determines if there is a match of all elements. If one or more address information elements are unmatched, the algorithm compares the elements to the second database (104), and applies a set of criteria to the address information elements matched in the second database (104) to determine if a match exists.

Abstract: The invention relates to a sorting device which includes a mail item buffer storage having storage pouches, circulating in a conveying loop and moving past charge station. Below straight handover sections of the conveying loops, circulating mail from containers, displaced in a conveying path and open to the top, are provided as the sorting terminal points. The mail items are charged into the mail item containers according to their read-out target addresses by controlled opening of the respective storage pouch at that time at which the respective pouch arrives in the respective position above the associated mail item container.

Abstract: A device for sorting flat mailings has a pouch loop system defining a transport path including a lower level and an upper level coupled via level transitions. The transport path has several partial loops including the level transitions and arranged within an inner area of the pouch loop system. The level transitions are positioned adjacent to one another within the inner area of the pouch loop system. The device includes further pouches and pouch loading stations coupled to the pouch loop system, wherein each partial loop includes at the lower level one of the pouch loading stations, and wherein the pouch loading stations are arranged adjacent to one another on the lower level. The pouches travel along the pouch loop system, wherein each pouch receives one flat mailing, and is configured for a controlled emptying corresponding to a read target address and a sorting plan.

Abstract: A modular bin or pocket has an integrated transport assembly and mail piece diverter assembly and is usable in a bin stacker section in mail handling and sorting systems. The modular bin is individually removable, interchangeable and replaceable from the bin stacker sections of the mail processing system to allow for repair or maintenance of malfunctioning bins leading to reduced down time of the mail processing system. The modular bin further enables vertical and/or horizontal progressive modularity, i.e., vertical and/or horizontal expansion, of the bin stacker sections of the mail processing system which allows for cost-effective expansion of mail handling systems. Further, there is disclosed a tray management system and a tier diverter system that are usable in mail handling systems that use the modular bin with double sided bin stacker sections or single sided bin stacker sections with or without a turnaround section.

Abstract: System and method for dynamically adjusting cells in a carrier structure for receiving mail items for delivery through a postal delivery service. Delivery points, which may represent a post office address, correspond to cells in the carrier structure. The allocation of cells may be adjusted based upon the mail delivery demands of the delivery point. Delivery points, and their corresponding cells, may also be added and/or deleted.

Abstract: In a method for sorting postal objects in a sorting machine comprising sorting outlets with movable trays for the storage of the postal objects, respective logical destinations (DL) are associated to the sorting outlets and some sorting outlets of the machine are reserved, called reserved sorting outlets, without logical destination association. In case of the detection of a tray overflowing in a sorting outlet (DP?), the postal objects intended to this overflowing sorting outlet are directed to a reserved sorting outlet (DP?) extracted (40) from a logical waiting list (36) of reserved sorting outlets, an index is associated (32) to the empty tray of the reserved sorting outlet, the overflowing sorting outlet is inserted (42) into said waiting list and an empty tray is loaded (46) in the overflowing sorting outlet in the place of the full tray.

Abstract: A mail processing system includes a plurality of trays that are each adapted to hold a plurality of mail items. The mail items in a tray are directed to a common recipient. The system also includes a plurality of mail processing machines that are adapted to process the mail items. The different mail items may take different processing paths through the plurality of mail processing machines. The system also includes a tray tag generator that is configured to produce tray tags. Each of the plurality of trays is associated with a tray tag and each tray tag includes recipient information identifying processing requirements relating to the recipient of the mail items in the tray associated with the tray tag.

Abstract: The present invention relates to a method and apparatus for processing sheet material, in particular bank notes, papers of value and the like. When sheet material is checked for adherence to criteria, at least a group of sheet material fulfilling the criteria and a group of sheet material not fulfilling the criteria are formed. The group of sheet material not fulfilling the criteria is divided into at least two subgroups. This makes it possible to treat the subgroups separately during reworking and pay special attention to the presence of certain problems or errors, e.g. forgeries. This altogether obtains a facilitation of reworking, thereby reducing the effort.

Abstract: A mail sorting and distributing transfer system, which smoothly conveys mail on a mail sorting line having a compound curve whose line is not in a plane, but is three-dimensional, whereby the mail can be reliably transferred to a conveyor basket and conveying power savings are achieved. The system 100 receives mail in a transfer basket 120 hung at an outer circumferential edge of a mail sorting and distributing turn table 110 and transfers the mail through a transfer port 122 to a conveyor basket 130, which circulates on a mail sorting line O. The conveyor basket 130 includes an inner circumferential side carriage 131 and an outer circumferential side carriage 132, which respectively travel on an inner circumferential side rail 142 and an outer circumferential side rail 143 of the mail sorting line O while hanging a basket body 133 by both sides in a carried state.

Abstract: A method that enables the recipient to receive notification of the letters, flats and/or packages (mail) that the recipient is going to receive prior to the delivery of the mail. The recipient is then able to inform a post or courier i.e., Federal Express®, Airborne®, United Parcel Service®, DHL®, etc., of the manner in which the recipient would like the mail delivered. The post and courier hereinafter will be referred to as “carrier”. The invention also allows the carrier to uniquely identify each piece or parcel of mail (even if they are from the same sender to the same recipient on the same day) so that the mail may be more easily identified by the carrier, sender and the recipient.

Abstract: A mail processing system includes a plurality of trays that are each adapted to hold a plurality of mail items. The mail items in a tray are directed to a common recipient. The system also includes a plurality of mail processing machines that are adapted to process the mail items. The different mail items may take different processing paths through the plurality of mail processing machines. The system also includes a tray tag generator that is configured to produce tray tags. Each of the plurality of trays is associated with a tray tag and each tray tag includes recipient information identifying processing requirements relating to the recipient of the mail items in the tray associated with the tray tag.

Abstract: A sorter, method, and software product are used for sorting objects into a sequence of destination addresses, in at most a single pass through the sorter. In a first stage of the single pass through the sorter, the objects are sorted into a plurality of batches corresponding to groups of the destination addresses. The batches are then eventually advanced from the first stage to a second stage of the single pass through the sorter. During that second stage, objects in each of the batches are sorted into the sequence of destination addresses.

Abstract: A method is provided for preventing flat mail pieces having excessive thickness or stiffness from entering a mail processing machine wherein flat mail pieces are held on opposite sides and conveyed by paired conveyor belts around one or more curves, including one curve which is the sharpest curve in the mail processing machine.

Abstract: A method of sorting mail according to the invention includes the steps of receiving a plurality of first mail pieces of unknown origin in a first apparatus for bulk processing of the mail pieces, processing the mail pieces in the first apparatus by one of testing the mail pieces to determine if a potentially dangerous microorganism is present, sterilizing the mail pieces to destroy microorganisms on mail pieces, or both, and then if no contamination is detected or if sterilization is carried out, combining first the mail pieces at a later stage of postal processing with second mail pieces from senders identified as having a lesser risk of contamination than the first mail pieces of unknown origin. The invention further provides mail contaminant detection and sterilization systems suitable for use in such a method.

Abstract: The present invention relates to a system and method for automatically transporting receiving containers for sorted products. The containers are filled with the sorted products along a sorting stretch at individual, similar target stations, and automatically transported by means of a transport device after being filled. A full receiving container for sorted products is thus lowered, after a transport command has been triggered, by means of a transport device beneath a target station. The container is then placed on the transport device, if the device is not already occupied by a receiving container. The receiving container is then transported away from the target station by means of the transport device.

Abstract: A method and system for sorting mailpieces in a single pass is provided. The system consists of a mail feeding unit, a mail scanner and a mail distribution unit having a number of receiving bins. Mailpieces are fed into the system one at a time through the scanner to determine the mailstop of the mailpiece. A control system assigns unique mailstops to unique receiving bins. Each mailpiece is deposited in a receiving bin assigned with its mailstop. When the number of mailstops exceeds the number of receiving bins, the control system empties a receiving bin and assigns the new mailstop to the emptied bin so it can receive mailpieces having the new mailstop. Accordingly, the system can sort mail destined for “m” mailstops into “n” receiving bins where “m” is greater than “n”.

Abstract: A method to reduce lost postal revenue by identifying and sorting a mail piece by determining whether algorithmically-resolved image data corresponding to the mail piece indicates that the mail piece is business reply mail. The method is facilitated in part by maintaining data related to each business reply customer account. The business reply customer data is consulted and compared to a predetermined set of criteria to ascertain if the possibly incomplete, incorrect, or ambiguous data discernable from the captured image of the mail piece is indicative of, at a minimum, that the mail piece is business reply for the purpose of sortation to an appropriate business reply collection point, and in addition, that a high-confidence match to a customer account can be obtained for the purpose of automated charge assessment. Machine-readable sortation signals are generated in accordance with the most refined level of sortation indicated by the consultation.

Abstract: A device and method for device for sequencing disparate products includes at least a first feeder mechanism feeding a stream of a first product type in a pre-sequenced order. At least a second feeder mechanism feeds a stream of second product type though a sequencing process. A reading device reads product information of the first product type and the second product type. A pausing device pauses the first stream of the first product type or the second stream of the second product type in a first pass sort order of the sequencing process based on the information read from the reading device. The first product type and the second product type are intermixed into a stream forming a merged stream of sequenced first and second product type.

Abstract: A method of sorting and bundling mail for delivery to a plurality of delivery points includes sorting the mail pieces in one or more passes through an automated sorting machine using destination codes associated with the mail pieces that are scanned and stored by a computer so that the mail pieces are ordered such that a final sort to a plurality of locations using at least part of the destination codes will place the mail pieces in delivery order and transferring and feeding the mail pieces to a plurality of bundling machines as a singulated stream and sorting the mail pieces to the bundling machines so that mail pieces having the same destination code are sorted to the same machine where the mail pieces are bundled by destination code for delivery.

Abstract: A modular bin or pocket has an integrated transport assembly and mail piece diverter assembly and is usable in a bin stacker section in mail handling and sorting systems. The modular bin is individually removable, interchangeable and replaceable from the bin stacker sections of the mail processing system to allow for repair or maintenance of malfunctioning bins leading to reduced down time of the mail processing system. The modular bin further enables vertical and/or horizontal progressive modularity, i.e., vertical and/or horizontal expansion, of the bin stacker sections of the mail processing system which allows for cost-effective expansion of mail handling systems. Further, there is closed a tray management system and a tier diverter system that are usable in mail handling systems that use the modular bin with double sided bin stacker sections or single sided bin stacker sections with or without a turnaround section.

Abstract: A method and system using a single pass sequencer having a transport system for transporting the mail pieces to a transport system having a moveable carriage system and a stationary carriage system with a plurality of holders slidable between the moveable carriage system and the stationary carriage system. The plurality of holders hold a mail piece of the mail pieces received from the transport system. The mail pieces are sequenced as they are transported or moved from the stationary carriage to the moveable carriage.