Cooling System Patents (Class 219/121.49)
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Patent number: 8633417Abstract: Embodiments of the present invention are related to an electrode for a plasma arc torch, the electrode comprising a generally tubular outer wall, an end wall, and a protrusion. The end wall is joined to a distal end of the outer wall and supports an emissive element in a generally central region. The protrusion extends from the generally central region of the end wall and is configured to connect with an electrode holder by a releasable connection, wherein the protrusion is configured such that at least one coolant passage forms between the protrusion and the electrode holder when the electrode is connected with the electrode holder. In some embodiments, the releasable connection comprises a threaded connection, wherein the protrusion is threaded to releasably connect to a threaded coolant tube of the electrode holder. In other embodiments, at least one coolant passage is defined by the threaded connection.Type: GrantFiled: December 1, 2010Date of Patent: January 21, 2014Assignee: The ESAB Group, Inc.Inventors: Koustubh D. Ashtekar, David C. Griffin, Gregory W. Diehl, Dale T. Wiersema
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Publication number: 20130292363Abstract: A plasma torch includes a rear torch unit and a front torch unit which are connected through an insulating body. The insulating body is made of an insulator, is injected with gas required to generate plasma, and includes an inflow chamber that may move the injected gas. The rear torch unit coupled with a rear side of the insulation body communicates with the inflow chamber and has a magnetic coil generating a magnetic field within a cavity of the rear electrode wound around an outer circumferential surface thereof. The front torch unit disposed at a front side of the insulating body so as to face the rear torch unit communicates with the inflow chamber of the insulating body and has the front electrode disposed therein. The front torch unit does not include a magnetic coil winding the front electrode, and thus may be easily detached from the insulating body.Type: ApplicationFiled: May 6, 2013Publication date: November 7, 2013Applicant: GS PLATECH CO., LTD.Inventors: Soon-Mo HWANG, Young-Suk KIM, Byung-Ju YOO, Myung-Gyu KIM
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Patent number: 8575510Abstract: The invention relates to a liquid-cooled plasma burner, comprising a nozzle bore for the plasma gas jet to exit at a nozzle tip and a first section whose outer surface gradually tapers in the shape of a cone at an angle ? in the direction of the nozzle tip, except for at least one deflection section that extends in the shape of a cone at an angle ? in the direction of the nozzle tip. The invention also relates to an arrangement thereof with a nozzle cap and to a plasma burner comprising such an arrangement.Type: GrantFiled: March 23, 2009Date of Patent: November 5, 2013Assignee: Kjellberg Finsterwalde Plasma und Maschinen GmbHInventors: Frank Laurisch, Volker Krink, Timo Grundke, Ralf-Peter Reinke
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Patent number: 8525069Abstract: An improved electrode for use in a plasma arc torch. The electrode includes an electrode body, a cavity in a front face at a first end of the electrode body, and an insert disposed in the cavity. The first end of the electrode body is formed of high purity copper containing at least 99.81% copper. The insert has a first end and a second end and is formed of a high emissivity material. A diameter of the first end of the insert is less than a diameter of a second end of the insert. An electrode is compressed to retain the insert using radial compression. The invention also includes a method for forming the electrode, and a method of operation of an electrode in a plasma torch.Type: GrantFiled: May 18, 2012Date of Patent: September 3, 2013Assignee: Hypertherm, Inc.Inventors: Jonathan P. Mather, Peter J. Twarog
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Patent number: 8513576Abstract: A dual resistance heater for a phase change material region is formed by depositing a resistive material. The heater material is then exposed to an implantation or plasma which increases the resistance of the surface of the heater material relative to the remainder of the heater material. As a result, the portion of the heater material approximate to the phase change material region is a highly effective heater because of its high resistance, but the bulk of the heater material is not as resistive and, thus, does not increase the voltage drop and the current usage of the device.Type: GrantFiled: December 28, 2010Date of Patent: August 20, 2013Assignee: Micron Technology, Inc.Inventors: Yudong Kim, Ilya V. Karpov, Charles C. Kuo, Greg Atwood, Maria Santina Marangon, Tyler Lowrey
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Patent number: 8426764Abstract: The present invention provides means for controlling the temperature of a semiconductor wafer rapidly and uniformly in plane during etching processing by a large quantity of input heat by use of a refrigerating system by the heat of evaporation. A ring-shaped refrigerant passage is formed in a sample stand. Since the heat transfer rate and pressure loss of a refrigerant increase from a refrigerant supply port to a refrigerant ejection port as dryness degrees increase, these must be restricted. Therefore, constructionally, a supply refrigerant quantity is controlled to prevent the refrigerant from completely evaporating within the refrigerant passage, and the sectional areas of the refrigerant passage increase successively from a first passage to a third passage.Type: GrantFiled: August 18, 2008Date of Patent: April 23, 2013Assignee: Hitachi High-Technologies CorporationInventors: Takumi Tandou, Kenetsu Yokogawa, Masaru Izawa
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Patent number: 8389887Abstract: A shield for a plasma arc torch that pierces and cuts a metallic workpiece producing a splattering of molten metal directed at the torch, the shield protecting consumable components of the plasma arc torch from the splattering molten metal. The shield can include a body, a first surface of the body configured to be contact-cooled by a gas flow, a second surface of the body configured to be contact-cooled by a liquid flow, and a seal assembly configured to be secured to the body and disposed relative to the second surface configured to retain the liquid flow contact-cooling the second surface.Type: GrantFiled: September 29, 2008Date of Patent: March 5, 2013Assignee: Hypertherm, Inc.Inventors: Stephen M. Liebold, Jon W. Lindsay, Brian J. Currier
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Patent number: 8373087Abstract: The invention is a plasma torch for insertion through an opening in the wall of a waste processing chamber. The plasma torch of the invention is characterized by comprising a coaxial sleeve having an upper end and a lower end. The sleeve surrounds at least the portion of the outer surface of the torch that is located in the opening, thereby forming an insulating chamber between the outer surface if the torch and the inner surface of the sleeve. At least a portion of the portion of the coaxial sleeve that surrounds at least the portion of the outer surface of the torch that is located in the opening in the wall of the processing chamber is porous or permeable to a heat exchanging fluid. The torch comprises an inlet for introducing the heat exchanging fluid into the insulating chamber. When the plasma torch is inserted through the opening, a gap exists between the processing chamber wall and the coaxial sleeve.Type: GrantFiled: April 27, 2006Date of Patent: February 12, 2013Assignee: E.E.R. Enviromental Energy Resources (Israel) Ltd.Inventors: Valeri G. Gnedenko, Alexander L. Suris, David Pegaz
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Publication number: 20130026141Abstract: In some aspects, a retaining cap for a plasma arc torch can include a shell having an exterior surface that defines, at least in part, a first liquid coolant channel, a liner circumferentially disposed within the shell and having an interior surface that defines, at least in part, a second liquid coolant channel, and a gas flow channel defined at least in part by and located between the shell and the liner.Type: ApplicationFiled: August 7, 2012Publication date: January 31, 2013Applicant: Hypertherm, Inc.Inventors: Stephen M. Liebold, Jon W. Lindsay, Brian J. Currier
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Publication number: 20120261390Abstract: An induction plasma torch comprises a tubular torch body, a plasma confinement tube disposed in the tubular torch body coaxial therewith, a gas distributor head disposed at one end of the plasma confinement tube and structured to supply at least one gaseous substance into the plasma confinement tube; an inductive coupling member for applying energy to the gaseous substance to produce and sustain plasma in the plasma confinement tube, and a capacitive shield including a film of conductive material applied to the outer surface of the plasma confinement tube or the inner surface of the tubular torch body. The film of conductive material is segmented into axial strips interconnected at one end. The film of conductive material has a thickness smaller than a skin-depth calculated for a frequency of a current supplied to the inductive coupling member and an electrical conductivity of the conductive material of the film.Type: ApplicationFiled: February 2, 2012Publication date: October 18, 2012Inventors: Maher I. Boulos, Nicolas Dignard, Alexandre Auger, Jerzy Jurewicz, Sébastien Thellend
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Publication number: 20120248073Abstract: A plasma arc torch is provided that includes a tip having an improved life. The tip defines a first set of fluid passageways, a second set of fluid passageways and an internal cavity in fluid communication with the first and second fluid passageways. The internal cavity includes a base portion disposed proximate and surrounding a central orifice of the tip. A first set of fluid passageways allow for entry of a cooling fluid into the tip and a second set of fluid passageways allow for exit of the cooling fluid from the tip.Type: ApplicationFiled: February 28, 2012Publication date: October 4, 2012Applicant: Thermal Dynamics CorporationInventors: Christopher J. CONWAY, Daniel Wayne Barnett, Nakhleh HUSSARY
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Patent number: 8261688Abstract: A torch (1) for thermal spraying of surface coatings, of the type that comprises a head (3) and a bracket (2) for the head (3), in which the head (3) pivots relative to the bracket (2). The invention also relates to the coatings obtained using the torch, whether of polymer, metal or ceramic materials, on any substrate coated thereby, whether of polymer, metal or ceramic or composite materials. The invention is applicable to different types of thermal spray torches, using plasma spray, combustion spray, High Velocity Oxygen Fuel (HVOF), or Low Velocity processes.Type: GrantFiled: April 6, 2007Date of Patent: September 11, 2012Assignee: Turbocoating S.p.A.Inventors: Nelso Antolotti, Andrea Scrivani, Michele Scartazza, Gabriele Rizzi
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Patent number: 8258423Abstract: An improved plasma torch and method of starting the torch are provided. The torch may comprise a main torch body with an electrode assembly coupled to a piston therein. The piston and electrode assembly are moveable between a starting position whereby the electrode assembly contacts a nozzle, and an operating position whereby the electrode assembly does not contact the nozzle. The piston is moveable by directing fluid, which may comprise coolant, through the plasma torch either in a first direction which biases the piston to the starting position, or in an opposite second direction which biases the piston so as to retract the electrode assembly to the operating position. A reversing valve or reversible pump may be used to control the direction of the flow of the fluid. Thereby, the coolant supply may be used to both cool the torch and control the starting and operation of the torch.Type: GrantFiled: August 10, 2009Date of Patent: September 4, 2012Assignee: The ESAB Group, Inc.Inventors: Wayne Stanley Severance, Jr., Ruben A. Chico
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Patent number: 8232500Abstract: This application relates to a plasma torch assembly comprising a plurality of tubes; a collar integral with at least one tube comprising a first abutment surface; a base for holding the tubes during operation of the torch comprising a portion for receiving the collar and a second abutment; and co-operating interlocking portions for removably urging the first and second abutment surfaces together by relative rotation of the interlocking portions wherein the first and second abutment surfaces comprise a complimentary taper for aligning the collar in concentric formation with at least one other tube on the base by co-operation of the interlocking portions.Type: GrantFiled: November 9, 2010Date of Patent: July 31, 2012Assignee: Glass Expansion Pty Ltd.Inventors: Danny Brezni, Jost Eberhard Kaiser, Bobby Brezni, David Sultana
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Patent number: 8212172Abstract: The invention relates to a vapor plasma burner (6) comprising a burner handle (6a) and a burner base (6b). Inside the burner base (6b), a liquid feed pipe (32), a heating device (26), a burner chamber (27), a cathode (22), connected to a cathode support (28), and an anode (24) which is configured as a nozzle (23) and has an exit opening (25) are arranged. The invention also relates to a cathode (22) and to a nozzle (23) for such a vapor plasma burner (6). The aim of the invention is to provide a vapor plasma burner (6) that can be optimally ignited and the wearing parts of which can be easily removed.Type: GrantFiled: September 6, 2006Date of Patent: July 3, 2012Assignee: Fronius International GmbHInventors: Wolfgang Haberler, Michal Heinrich, Harald Langeder, Heribert Pauser, Florian Silbermayr, Max Stöger
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Patent number: 8212173Abstract: A shield for a plasma arc torch that pierces and cuts a metallic workpiece producing a splattering of molten metal directed at the torch, the shield protecting consumable components of the plasma arc torch from the splattering molten metal. The shield can include a body, a first surface of the body configured to be contact-cooled by a gas flow, a second surface of the body configured to be contact-cooled by a liquid flow, and a seal assembly configured to be secured to the body and disposed relative to the second surface configured to retain the liquid flow contact-cooling the second surface.Type: GrantFiled: March 12, 2008Date of Patent: July 3, 2012Assignee: Hypertherm, Inc.Inventors: Stephen M. Liebold, Jon W. Lindsay
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Publication number: 20120132626Abstract: A cooling tube for an arc plasma torch, comprising an elongate body with an end which can be arranged in the open end of an electrode, and a coolant duct extending therethrough, characterised in that at said end there is a bead-like thickening of the wall of the cooling tube pointing inwards and/or outwards, and an arrangement of a cooling tube for an arc plasma torch, comprising an elongate body with a rear end which can be releasably connected to an electrode holder of an arc plasma torch, and a coolant duct extending therethrough, and an electrode holder for an arc plasma torch, comprising an elongate body with an end for receiving an electrode and a hollow interior, and characterised in that on the outer surface of the cooling tube at least one projection is provided for centring the cooling tube in the electrode holder.Type: ApplicationFiled: March 24, 2010Publication date: May 31, 2012Inventors: Frank Laurisch, Volker Krink, Ralf-Peter Reinke
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Publication number: 20120055906Abstract: A nozzle for a plasma arc cutting torch includes a substantially hollow, elongated body capable of receiving an electrode. The nozzle body defines a longitudinal axis and has a length along the axis from a first end of the nozzle body to a second end of the nozzle body. The nozzle also includes a plasma exit orifice disposed at the first end of the body. The first end of the nozzle body has a width and a ratio of the length of the nozzle body to the width of the nozzle body is greater than about 3.Type: ApplicationFiled: September 9, 2011Publication date: March 8, 2012Applicant: Hypertherm, Inc.Inventors: E. Michael Shipulski, Nicholas A. Sanders, Jay L. Jason, Jonathan Mather, Peter J. Twarog
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Patent number: 8089025Abstract: A method and apparatus for a gas-cooled plasma arc torch. Components of the torch can include an electrode, nozzle and a shield, each of which can be gas-cooled. The nozzle can be disposed relative to the electrode and can include a generally hollow conductive body and a cooling gas flow channel defined by at least one fin disposed about an exterior surface of the body, the body providing a thermal conductive path that transfers heat between the nozzle to the cooling gas flow channel during operation of the torch. The shield can be disposed relative to the nozzle and can include a generally hollow conductive body and a cooling gas flow channel defined by at least one fin disposed about an exterior surface of the body, the body providing a thermal conductive path that transfers heat between the shield to the cooling gas flow channel during operation of the torch.Type: GrantFiled: February 15, 2008Date of Patent: January 3, 2012Assignee: Hypertherm, Inc.Inventor: Nicholas A. Sanders
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Patent number: 8071906Abstract: There is provided an apparatus for producing single-wall carbon nanotubes. The apparatus comprises a plasma torch having a plasma tube adapted to receive an inert gas and form an inert gas plasma; a feeder adapted to direct a carbon-containing substance and a metal catalyst towards said inert gas plasma so that the carbon-containing substance and the metal catalyst contact said inert gas plasma downstream of where said inert gas is introduced in said plasma tube, to thereby form a plasma comprising atoms or molecules of carbon and the atoms of said metal; and a condenser for condensing the atoms or molecules of carbon and the atoms of said metal to form single-wall carbon nanotubes.Type: GrantFiled: December 1, 2006Date of Patent: December 6, 2011Assignee: Institut National De La Recherche ScientifiqueInventors: Olivier Smiljanic, Barry L. Stansfield, Frederic Larouche
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Patent number: 7973261Abstract: Disclosed is a cooling structure for a plasma lighting system comprising a fan housing having at least two discharge ports having different flow rates for introducing external air into a case and cooling heat generating components in the case. The structure intensively cools heat generating components of high temperature such as a magnetron, thereby prolonging a life span of the components and enhancing a performance of a system.Type: GrantFiled: December 18, 2002Date of Patent: July 5, 2011Assignee: LG Electronics Inc.Inventors: Sung-Hwa Lee, Young-Bok Son, Kwang-Won Lee
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Patent number: 7910048Abstract: The process for the synthesis of rhenium powders comprises the injection of ammonium perrhenate powder through a carrier gas in a plasma torch of a plasma reactor operated using a mixture including hydrogen as the plasma gas, yielding metallic rhenium under the following chemical reaction: 2NH4ReO4+4H2?2Re+N2?+8H2O?. The reactor is provided with a quench zone for cooling the metallic rhenium so as to yield rhenium nano and micro powders.Type: GrantFiled: January 6, 2009Date of Patent: March 22, 2011Assignee: Tekna Plasma Systems Inc.Inventors: Jerzy W. Jurewicz, Jiayin Guo
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Publication number: 20110056918Abstract: This application relates to a plasma torch assembly comprising a plurality of tubes; a collar integral with at least one tube comprising a first abutment surface; a base for holding the tubes during operation of the torch comprising a portion for receiving the collar and a second abutment; and co-operating interlocking portions for removably urging the first and second abutment surfaces together by relative rotation of the interlocking portions wherein the first and second abutment surfaces comprise a complimentary taper for aligning the collar in concentric formation with at least one other tube on the base by co-operation of the interlocking portions.Type: ApplicationFiled: November 9, 2010Publication date: March 10, 2011Applicant: Glass Expansion Pty LtdInventors: DANNY BREZNI, Jost Eberhard Kaiser, Bobby Brezni, David Sultana
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Patent number: 7847210Abstract: This application relates to a plasma torch assembly comprising a plurality of tubes; a collar integral with at least one tube comprising a first abutment surface; a base for holding the tubes during operation of the torch comprising a portion for receiving the collar and a second abutment; and co-operating interlocking portions for removably urging the first and second abutment surfaces together by relative rotation of the interlocking portions wherein the first and second abutment surfaces comprise a complimentary taper for aligning the collar in concentric formation with at least one other tube on the base by co-operation of the interlocking portions.Type: GrantFiled: January 29, 2007Date of Patent: December 7, 2010Assignee: Glass Expansion Pty LtdInventors: Danny Brezni, Jost Eberhard Kaiser, Bobby Brezni, David Sultana
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Patent number: 7820935Abstract: A burner design used for thermal treatment of a surface of materials is presented. The burner includes a tubular electrode, a nozzle, a removable rod-shaped electrode which are arranged to form a discharge chamber, a means for vapor generation in the form of a reservoir provided with a flange and filled with a liquid-absorbing material, an electric arc vortex stabilization element, an element for cooling the nozzle and the electrode, and current leads. The reservoir flange is made in the form of a connection fitting and is provided with a partition having a central opening in which the tubular electrode is positioned to enable the formation of a heating element including an evaporator and a vapor superheater, both separated by the partition, the evaporator is provided with grooves for discharging vapor into a collector out of an annular recess on a surface of the vapor superheater arranged outside the reservoir.Type: GrantFiled: May 4, 2006Date of Patent: October 26, 2010Assignee: Plazarium LtdInventors: Vladimir Semenovich Tverskoi, Aleksei Vladimirovich Tverskoi
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Patent number: 7754996Abstract: A coolant tube and electrode are adapted to mate with each other to align the tube relative to the electrode during operation of the torch. Improved alignment ensures an adequate flow of coolant along an interior surface of the electrode. In one aspect, an elongated body of the coolant tube has a surface adapted to mate with the electrode. In another aspect, an elongated body of the electrode has a surface adapted to mate with the coolant tube. The surfaces of the tube and electrode may, for example, be flanges, tapered surfaces, contours, or steps.Type: GrantFiled: October 30, 2006Date of Patent: July 13, 2010Assignee: Hypertherm, Inc.Inventors: Aaron D. Brandt, Richard R. Anderson, Brian J. Currier, Jon W. Lindsay, Zheng Duan, Casey Jones, Edward M. Shipulski
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Patent number: 7659488Abstract: A plasma arc torch that includes a torch body having a nozzle mounted relative to a composite electrode in the body to define a plasma chamber. The torch body includes a plasma flow path for directing a plasma gas to the plasma chamber in which a plasma arc is formed. The nozzle includes a hollow, body portion and a substantially solid, head portion defining an exit orifice. The composite electrode can be made of a metallic material (e.g., silver) with high thermal conductivity in the forward portion electrode body adjacent the emitting surface, and the aft portion of the electrode body is made of a second low cost, metallic material with good thermal and electrical conductivity. This composite electrode configuration produces an electrode with reduced electrode wear or pitting comparable to a silver electrode, for a price comparable to that of a copper electrode.Type: GrantFiled: July 28, 2006Date of Patent: February 9, 2010Assignee: Hypertherm, Inc.Inventors: David J. Cook, Kirk H. Ferland, Charles M. Hackett, Yong Yang, Richard W. Couch, Jr., Zhipeng Lu
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Publication number: 20090308849Abstract: A coolant tube and electrode are adapted to mate with each other to align the tube relative to the electrode during operation of the torch. Improved alignment ensures an adequate flow of coolant along an interior surface of the electrode. In one aspect, an elongated body of the coolant tube has a surface adapted to mate with the electrode. In another aspect, an elongated body of the electrode has a surface adapted to mate with the coolant tube. The surfaces of the tube and electrode may, for example, be flanges, tapered surfaces, contours, or steps.Type: ApplicationFiled: August 20, 2009Publication date: December 17, 2009Applicant: Hypertherm, Inc.Inventors: Aaron D. Brandt, Richard R. Anderson, Brian J. Currier, Jon W. Lindsay, Zheng Duan, Casey Jones, Edward M. Shipulski
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Patent number: 7621985Abstract: An air purifier to improve air quality for breathing is disclosed. A magnetized torch module that passes a large air flow is designed. The emission spectroscopy of the torch indicates that the plasma effluent carries an abundance of reactive atomic oxygen (RAO), which can effectively kill all kinds of microbes. The invention employs two torch modules which run alternately to generate non-thermal plasma for air treatment via both thermal/non-thermal processes. The air flow through the on-torch module is mainly treated thermally. A controlling air valve is designed to direct the exiting airflow of the off-torch module to pass through the plasma torch of the on-torch module for non-thermal treatment. The controlling air valve also works to turn the torch modules on and off synchronizing with the closing and opening of the two air valves in the controlling air valve. This device purifies ambient air in a fast rate and kills microbes thoroughly.Type: GrantFiled: May 24, 2008Date of Patent: November 24, 2009Assignee: Adventix Technologies Inc.Inventor: Spencer P. Kuo
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Publication number: 20090277883Abstract: The present invention provides means for controlling the temperature of a semiconductor wafer rapidly and uniformly in plane during etching processing by a large quantity of input heat by use of a refrigerating system by the heat of evaporation. A ring-shaped refrigerant passage is formed in a sample stand. Since the heat transfer rate and pressure loss of a refrigerant increase from a refrigerant supply port to a refrigerant ejection port as dryness degrees increase, these must be restricted. Therefore, constructionally, a supply refrigerant quantity is controlled to prevent the refrigerant from completely evaporating within the refrigerant passage, and the sectional areas of the refrigerant passage increase successively from a first passage to a third passage.Type: ApplicationFiled: August 18, 2008Publication date: November 12, 2009Inventors: Takumi Tandou, Kenetsu Yokogawa, Masaru Izawa
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Publication number: 20090261081Abstract: A transferred-arc plasma torch comprising a sheath cooled using a cooling fluid and an electrode inserted in said sheath. The electrode is made of a consumable material and the torch comprises means to supply the electrode with this material so as to offset its erosion.Type: ApplicationFiled: February 20, 2007Publication date: October 22, 2009Inventors: Christophe Girold, Arnaud Bourgier, Lionel Bruguiere, Florent Lemort
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Patent number: 7605340Abstract: The invention relates to a nozzle for a plasma arc torch and methods of manufacturing the nozzle. The nozzle includes a nozzle body and a nozzle liner. The nozzle body has a cylindrical portion and the nozzle liner has a cylindrical section in close thermal contact with a majority of an interior surface of a cylindrical portion of the nozzle body.Type: GrantFiled: May 1, 2006Date of Patent: October 20, 2009Assignee: Hypertherm, Inc.Inventor: Zheng Duan
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Publication number: 20090255909Abstract: A consumable for a plasma arc torch, such as a nozzle, having a body and a head defining a shoulder portion having a frusto-conical portion and a flared portion. The flared portion increases the cross-sectional thickness to provide a greater heat-conduction path for removal of heat generated by a plasma arc, thereby extending consumable life. The frusto-conical portion provides a sharper, pointier nozzle head to simultaneously increase the operator's visibility of the workpiece. Methods of making and using the consumables are also included.Type: ApplicationFiled: April 10, 2008Publication date: October 15, 2009Applicant: Hypertherm, Inc.Inventor: Zheng Duan
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Publication number: 20090230096Abstract: The invention relates to a vapor plasma burner (6) comprising a burner handle (6a) and a burner base (6b). Inside the burner base (6b), a liquid feed pipe (32), a heating device (26), a burner chamber (27), a cathode (22), connected to a cathode support (28), and an anode (24) which is configured as a nozzle (23) and has an exit opening (25) are arranged. The invention also relates to a cathode (22) and to a nozzle (23) for such a vapor plasma burner (6). The aim of the invention is to provide a vapor plasma burner (6) that can be optimally ignited and the wearing parts of which can be easily removed.Type: ApplicationFiled: September 6, 2006Publication date: September 17, 2009Inventors: Wolfgang Haberler, Michal Heinrich, Langeder Harald, Heribert Pauser, Florian Silbermayr, Max Stöger
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Publication number: 20090230097Abstract: A shield for a plasma arc torch that pierces and cuts a metallic workpiece producing a splattering of molten metal directed at the torch, the shield protecting consumable components of the plasma arc torch from the splattering molten metal. The shield can include a body, a first surface of the body configured to be contact-cooled by a gas flow, a second surface of the body configured to be contact-cooled by a liquid flow, and a seal assembly configured to be secured to the body and disposed relative to the second surface configured to retain the liquid flow contact-cooling the second surface.Type: ApplicationFiled: March 12, 2008Publication date: September 17, 2009Applicant: Hypertherm, Inc.Inventors: Stephen M. Liebold, Jon W. Lindsay
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Patent number: 7578451Abstract: The invention relates to an apparatus for thermal spraying (1) including a spray gun (2) with a burner (3), wherein an operating media (5) can be supplied to the spray gun (2) via a feed line (4), and a base part (6) which is in communication with a supply unit (8) for the operating medium (5) via a supply line (7). A releasable coupling device (9) is provided, with the feed line (4) including an adapter part (10) such that the adapter part (10) can be connected to the base part (6) by means of the releasable coupling device (9).Type: GrantFiled: January 11, 2006Date of Patent: August 25, 2009Assignee: Sulzer Metco AGInventor: Markus Mueller
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Publication number: 20090206063Abstract: A DC plasma torch which includes a long lasting thermionic cathode and has a high thermal efficiency. The DC plasma torch employs a solid cathode made of graphite with highly ordered structure such as Pyrolitic Graphite or Carbon-Carbon composites. Furthermore, carbon containing gases will be used as plasma gas. The cathode will allow for theoretically an unlimited lifetime of the cathode.Type: ApplicationFiled: May 16, 2007Publication date: August 20, 2009Inventors: Valerian Pershin, Javad Mostaghimi, Liming Chen
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Publication number: 20090159574Abstract: A system is provided that includes a torch power unit. The torch power unit includes a compressor and a moisture remover coupled to the compressor. A method is provided that includes compressing a gas via compressor and removing moisture from the gas via a moisture remover coupled to the compressor. A method of manufacturing a torch system is also provided. Additionally, a system for a torch power unit is provided that includes a moisture remover.Type: ApplicationFiled: May 7, 2008Publication date: June 25, 2009Applicant: Illinois Tool Works Inc.Inventor: Troy A. Sommerfeld
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Patent number: 7544913Abstract: The invention relates to a cooled plasma torch comprising an electrode, a plasma chamber surrounding the electrode, and a coolant space surrounding the plasma chamber with at least one common wall with the plasma chamber. The plasma torch further comprises means for feeding a coolant medium into the coolant space. The coolant medium pressure is reduced in a fashion that causes a phase change in the coolant medium as it is passed from the coolant feed means to the coolant space, whereby the plasma torch is cooled.Type: GrantFiled: September 17, 2004Date of Patent: June 9, 2009Assignee: Tomion OyInventors: Pekka Helenius, Kari Ahola
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Publication number: 20090026180Abstract: A nozzle, retaining cap, or shield for a plasma arc torch that includes a surface defining a conductive contact portion for exchanging heat with an adjacent torch component. The adjacent torch component can be a retaining cap, electrode or nozzle. The surface of the nozzle, retaining cap, or shield can also at least partially define a cooling channel having a curvilinear surface. A sealant portion can be positioned between the conductive contact portion and the cooling channel. The sealant portion can form or create a fluid barrier between the cooling channel and the conductive portion.Type: ApplicationFiled: August 7, 2008Publication date: January 29, 2009Applicant: Hypertherm, Inc.Inventors: Yong Yang, David Jonathan Cook
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Patent number: 7429714Abstract: A modular inductively coupled plasma torch assembly is described. A rear connector unit is positioned and detachably held at a rear end of a tubular plasma chamber to provide a flow of material into it. Detachable connector units are positioned on opposite ends of a tubular jacket, and hold the tubular plasma chamber concentrically within the tubular jacket so as to define an annular chamber between the two tubes. An inductor coil is disposed concentrically around the tubular jacket and energized so as to generate plasma from the material flowing in the tubular plasma chamber. To cool the tubular plasma chamber, coolant flows through the annular chamber using inlet and outlet ports in the detachable connector units for such flow of coolant.Type: GrantFiled: June 20, 2003Date of Patent: September 30, 2008Assignee: Ronal Systems CorporationInventors: Albert R. DePetrillo, Craig R. Heden, Robert M. McGuire
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Publication number: 20080217305Abstract: A method and apparatus for a gas-cooled plasma arc torch. Components of the torch can include an electrode, nozzle and a shield, each of which can be gas-cooled. The nozzle can be disposed relative to the electrode and can include a generally hollow conductive body and a cooling gas flow channel defined by at least one fin disposed about an exterior surface of the body, the body providing a thermal conductive path that transfers heat between the nozzle to the cooling gas flow channel during operation of the torch. The shield can be disposed relative to the nozzle and can include a generally hollow conductive body and a cooling gas flow channel defined by at least one fin disposed about an exterior surface of the body, the body providing a thermal conductive path that transfers heat between the shield to the cooling gas flow channel during operation of the torch.Type: ApplicationFiled: February 15, 2008Publication date: September 11, 2008Applicant: Hypertherm, Inc.Inventor: Nicholas A. Sanders
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Publication number: 20080210669Abstract: A nozzle or retaining cap for a plasma arc torch that includes a surface defining a conductive contact portion for exchanging heat with an adjacent torch component. The adjacent torch component can be a retaining cap, electrode or nozzle. The surface of the nozzle or retaining cap can also at least partially define a cooling channel having a curvilinear surface. A sealant portion can be positioned between the conductive contact portion and the cooling channel. The sealant portion can form or create a fluid barrier between the cooling channel and the conductive portion.Type: ApplicationFiled: February 8, 2008Publication date: September 4, 2008Applicant: Hypertherm, Inc.Inventors: Yong Yang, David Jonathan Cook, E. Michael Shipulski
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Publication number: 20080116179Abstract: A coolant tube and electrode are adapted to mate with each other to align the tube relative to the electrode during operation of the torch. Improved alignment ensures an adequate flow of coolant along an interior surface of the electrode. In one aspect, an elongated body of the coolant tube has a surface adapted to mate with the electrode. In another aspect, an elongated body of the electrode has a surface adapted to mate with the coolant tube. The surfaces of the tube and electrode may, for example, be flanges, tapered surfaces, contours, or steps.Type: ApplicationFiled: November 27, 2007Publication date: May 22, 2008Applicant: Hypertherm, Inc.Inventors: David J. Cook, Richard W. Couch, Aaron D. Brandt, Richard R. Anderson, Brian J. Currier, Jon W. Lindsay, Zheng Duan, Casey Jones, Edward M. Shipulski
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Patent number: 7375301Abstract: The present invention provides a modular anode support member for a plasma spray gun including an outer sleeve, an inner sleeve, and a coolant tube connectable to the outer sleeve. The outer sleeve having a cylindrical sidewall defining a central opening through a length thereof for receiving the inner sleeve. The outer sleeve including a mounting member for mounting the outer sleeve and an associated spray gun to a spray gun manipulator. The inner sleeve for receiving an anode housing is removably disposed in the central opening of the outer sleeve and includes forward and rearward portions defined by a stepped central bore through a length thereof. The forward portion for receiving an anode housing therein, the rearward portion for carrying coolant to and from the anode housing. Alignment means are provided for fixing the relative position of the inner sleeve and outer sleeve in assembly.Type: GrantFiled: October 23, 2006Date of Patent: May 20, 2008Inventor: Majed Noujaim
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Publication number: 20080093346Abstract: In order to increase the flow rate of coolant liquid supplied to the nozzle (88) of a plasma torch (10) and to extend the life of the plasma torch (10), within the plasma torch (10), an electrode coolant liquid passage (60, 84, 85, 86, and 64 which supplies coolant liquid to an electrode (80), and a nozzle coolant liquid passage (56, 70, 92, 72 and 68) which supplies coolant liquid to the nozzle (88), are provided separately as independent coolant liquid passages which extend in parallel, and which are mutually electrically insulated from one another. Moreover, the flow rate of coolant liquid in the nozzle coolant liquid passage is greater than the flow rate of coolant liquid in the electrode coolant liquid passage.Type: ApplicationFiled: October 11, 2007Publication date: April 24, 2008Applicants: KOMATSU LTD., KOMATSU INDUSTRIES CORPORATIONInventors: Yoshihiro Yamaguchi, Shigeo Morimoto, Mikio Minonishi
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Patent number: 7193174Abstract: A coolant tube and electrode are adapted to mate with each other to align the tube relative to the electrode during operation of the torch. Improved alignment ensures an adequate flow of coolant along an interior surface of the electrode. In one aspect, an elongated body of the coolant tube has a surface adapted to mate with the electrode. In another aspect, an elongated body of the electrode has a surface adapted to mate with the coolant tube. The surfaces of the tube and electrode may, for example, be flanges, tapered surfaces, contours, or steps.Type: GrantFiled: February 6, 2006Date of Patent: March 20, 2007Assignee: Hypertherm, Inc.Inventors: Aaron D. Brandt, Richard R. Anderson, Brian J. Currier, Jon W. Lindsay, Zheng Duan, Casey Jones, Edward M. Shipulski
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Patent number: 7145098Abstract: A plasma arc torch is provided that comprises a set of torch consumable components secured to a torch head, wherein a supply of cooling fluid flows coaxially through the torch to cool torch components and a supply of plasma gas and secondary gas flows through the torch to generate and stabilize a plasma stream for operations such as cutting workpieces. The torch consumable components, in part, comprise an electrode and a tip that include a variety of configurations for improved cooling, electrical contact, and attachment to adjacent torch components. Further, a consumables cartridge is provided for ease of use and replacement of the torch consumable components. Additionally, methods of operating the plasma arc torch at relatively high current levels are also provided by the present invention.Type: GrantFiled: August 16, 2005Date of Patent: December 5, 2006Assignee: Thermal Dynamics CorporationInventors: Darrin H. MacKenzie, Christopher J. Conway, Kevin J. Kinerson, Mark Gugliotta
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Patent number: 7132619Abstract: A variety of electrodes for use in a plasma arc torch are provided that improve cooling between the electrode and an adjacent cathodic element such as a cathode. At least one passageway is formed between the electrode and the cathode for the flow of a fluid, e.g. cooling fluid, wherein the flow of the fluid is proximate, or through an adjacent vicinity of, electrical contact between the cathode and the electrode. The passageway is formed through the electrode, through the cathode, between the electrode and the cathode, and through a third element in the various forms of the present invention. Further, methods of operating a plasma arc torch using the electrodes according to the various forms of the invention are also provided.Type: GrantFiled: January 16, 2004Date of Patent: November 7, 2006Assignee: Thermal Dynamics CorporationInventors: Christopher J. Conway, Darrin H. MacKenzie, Milind G. Kelkar, Geoffery H. Putnam
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Patent number: 7030336Abstract: An improved anode element for a plasma generator is comprised of an anode body having a central bore therein. A plurality of arc attachment regions are formed along a surface of the central bore. Each attachment is configured to provide a substantially radially predefined attachment point for an electrical arc extending between the attachment region and a respective cathode when the anode element is used in a plasma generator. The arc attachment points can be areas along the central bore which are elevated or proud relative to adjacent areas. The attachment points can also be defined at least in part by asymmetrical cooling of the anode.Type: GrantFiled: December 11, 2003Date of Patent: April 18, 2006Assignee: Sulzer Metco (US) Inc.Inventor: David Hawley