Methods Patents (Class 219/121.59)
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Patent number: 8618436Abstract: A method and apparatus for oxidizing a combustible material. The method includes introducing a volume of the combustible material into a plasma zone of a gliding electric arc oxidation system. The method also includes introducing a volume of oxidizer into the plasma zone of the gliding electric arc oxidation system. The volume of oxidizer includes a stoichiometrically excessive amount of oxygen. The method also includes generating an electrical discharge between electrodes within the plasma zone of the gliding electric arc oxidation system to oxidize the combustible material.Type: GrantFiled: July 12, 2007Date of Patent: December 31, 2013Assignee: Ceramatec, Inc.Inventors: Joseph J. Hartvigsen, Singaravelu Elangovan, Michele Hollist, Piotr Czernichowski
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Patent number: 8598487Abstract: [PROBLEMS] To reduce the generation of fume in cutting a material to be cut typified by a steel plate with plasma.Type: GrantFiled: June 18, 2008Date of Patent: December 3, 2013Assignee: Koike Sanso Kogyo Co., Ltd.Inventors: Akira Furujo, Masatoshi Motoyama, Nobuo Ito, Go Sasaki, Takayuki Takarada, Kayoko Morishita
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Patent number: 8598486Abstract: A method and an apparatus for treating return ores using plasma, capable of treating sintered return ores generated in a sintering process in a steel maker or return ores (iron ores) employed in other ironmaking process such as FINEX. The method of treating return ores using plasma includes: providing return ores sorted out by a sorting process; and bonding the return ores by fusing and agglomerating the return ores using plasma. Also, an apparatus for treating return ores using plasma includes a plasma heating device used to fuse and agglomerate sorted return ores. The return ores of a predetermined grain size are fusion-bonded and agglomerated using a flame of a plasma heating device. Particularly, the return ores can be treated in a massive amount to enhance productivity of a fusion-bonding process of the return ores. Furthermore, a great amount of sintered return ores generated in the sintering process can be subjected to a fewer number of re-treatment processes.Type: GrantFiled: October 15, 2012Date of Patent: December 3, 2013Assignee: PoscoInventors: Shin Il Kim, Joo Kang, Jong Nam Lee, Won Hee Lee
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Publication number: 20130306607Abstract: An improved electrode for use in a plasma arc torch. The electrode includes an electrode body, a cavity in a front face at a first end of the electrode body, and an insert disposed in the cavity. The first end of the electrode body is formed of high purity copper containing at least 99.81% copper. The insert has a first end and a second end and is formed of a high emissivity material. A diameter of the first end of the insert is less than a diameter of a second end of the insert. An electrode is compressed to retain the insert using radial compression. The invention also includes a method for forming the electrode, and a method of operation of an electrode in a plasma torch.Type: ApplicationFiled: May 23, 2012Publication date: November 21, 2013Applicant: Hypertherm, Inc.Inventors: Jonathan P. Mather, Peter J. Twarog
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Patent number: 8586892Abstract: Systems and methods relating to securing a torch assembly and a work lead assembly to a plasma cutting power supply are provided. The present disclosure relates to a system and method that allows the torch assembly and the work lead assembly to be readily replaced by the user since the power supply unit need not be opened or disassembled for removal. The present disclosure provides methods and systems for removably securing both the torch assembly and the work lead assembly to the plasma cutting power supply. In one embodiment, the torch assembly and the work lead assembly may be communicatively coupled to the plasma cutting power supply unit via a single cable and a single connector. The connection between the first connector and the first port may be of the quick disconnectable type. The connection between the second connector and the second port may be of the twist lock type, such as a dinse style connector.Type: GrantFiled: April 16, 2009Date of Patent: November 19, 2013Assignee: Illinois Tool Works Inc.Inventors: Brian James Bornemann, Nathan Gerald Leiteritz
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Patent number: 8581138Abstract: A method of thermally depositing metal onto a target surface using a plasma transferred wire arc thermal spray apparatus, wherein the method includes the steps of offsetting the central axis of a consumable wire with respect to an axial centerline of a constricting orifice; and establishing and operating a plasma transferred wire arc between a cathode and a free end of the consumable wire; and melting and atomizing a continually fed free end of the consumable wire into molten metal particles and projecting the particles onto said target surface.Type: GrantFiled: December 22, 2011Date of Patent: November 12, 2013Assignee: Flame-Spray Industries, Inc.Inventors: Keith A. Kowalsky, David J. Cook, Daniel R. Marantz, John Conti
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Patent number: 8581139Abstract: A threaded connection for an electrode holder and an electrode in a plasma arc torch is provided. The threaded connection has relatively low height, and the engaged portion of a male threaded portion of the electrode and a female threaded portion of the electrode holder are positioned at least partially within a nozzle chamber. In one inventive aspect, the nominal pitch diameter of the electrode is less than the minor diameter of the electrode. In another, the width of the root area of the electrode thread is wider than the width of the root area of the electrode holder thread by at least about 35%. The width of the root area of the electrode is at least about 15% wider than the width of the crest portion of the electrode. As such, the less consumable of the two parts, the electrode holder, is provided with a thread that is less likely to be worn and damaged. In one particular embodiment, the crest profile of the electrode is that of a Stub Acme thread separated by a larger root profile.Type: GrantFiled: December 6, 2010Date of Patent: November 12, 2013Assignee: The ESAB Group, Inc.Inventor: Wayne Stanley Severance, Jr.
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Patent number: 8563890Abstract: A method and apparatus for microplasma spray coating a portion of a turbine vane without masking any portions thereof. The apparatus includes a microplasma gun with an anode, cathode, and an arc generator for generating an electric arc between the anode and cathode. An arc gas emitter injects gas through the electric arc. The electric arc is operable for ionizing the gas to create a plasma gas stream. A powder injector injects powdered material into a plasma stream. A localized area of the turbine vane is coated with the powdered material without having to mask the turbine vane.Type: GrantFiled: December 8, 2012Date of Patent: October 22, 2013Assignee: United Technologies CorporationInventors: Paul Zajchowski, Donn R. Blankenship, Gary C. Shubert, Robert L. Memmen
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Patent number: 8563896Abstract: A welding system and method includes a main torch including a main electrode configured to form a first arc with a base metal; a first bypass torch including a first bypass electrode configured to form a second arc with the main electrode; and a second bypass torch including a second bypass electrode configured to form a third arc with the main electrode.Type: GrantFiled: August 15, 2012Date of Patent: October 22, 2013Inventors: Yu Ming Zhang, Jinsong Chen
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Publication number: 20130264317Abstract: In some aspects, a replaceable consumable component for performing a cutting or welding operation can include a body and a readable data storage device coupled to the body or integrated within the body, wherein the data storage device contains an operation instruction for a cutting or welding device.Type: ApplicationFiled: March 15, 2013Publication date: October 10, 2013Applicant: Hypertherm, Inc.Inventors: Michael Hoffa, Michael Shipulski, Brett A. Hansen
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Patent number: 8546720Abstract: A hybrid welding apparatus, and a system and method for welding at least two adjacent components having a large gap of approximately 3.0 millimeters that results in a full-penetration weld is provided. The welding system includes a hybrid welder having a defocused laser beam, an electric arc welder, and at least one bridge piece adjacent to one or more of the at least two adjacent components. The defocused laser beam and the electric arc welder are arranged and disposed to direct energy onto the at least two adjacent components to create a common molten pool operable to provide a full penetration weld to bridge the gap at a high constant weld speed, thereby joining the two adjacent components with a weld.Type: GrantFiled: April 13, 2011Date of Patent: October 1, 2013Assignee: General Electric CompanyInventors: Dechao Lin, Yan Cui, Brian L Tollison, David Schick, Bill D Johnston, Jr., Srikanth Chandrudu Kottilingam
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Publication number: 20130248498Abstract: A substrate-treating apparatus includes a process chamber including a space therein, a lower electrode which is in the space of the process chamber and supports the substrate, an upper electrode which faces the lower electrode in the process chamber, a high frequency supply line which includes a feed point which applies a high frequency power to the lower electrode, and a modulator which asymmetrically supplies a dielectric substance to a lower portion of the lower electrode with reference to a center portion of the lower electrode.Type: ApplicationFiled: December 14, 2012Publication date: September 26, 2013Applicant: SAMSUNG DISPLAY CO., LTD.Inventors: Takayuki Fukasawa, KIhyuk KIM, JI HUN KIM
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Patent number: 8541711Abstract: A method for cutting an internal feature in a workpiece using a plasma cutting system can include cutting in a first zone using at least one cutting parameter from a first cutting parameter set, which can include a first cutting current and/or a first speed. The method can include cutting in a second zone using at least one cutting parameter from a second cutting parameter set that can be different from the first cutting parameter set. The second cutting parameter set can include a second cutting current and/or a second speed. The method can also include cutting in a third zone using at least one cutting parameter from a third cutting parameter set, which can be different from the first cutting parameter set or the second cutting parameter set. The third cutting parameter set can include a third cutting current and/or a third speed.Type: GrantFiled: May 15, 2009Date of Patent: September 24, 2013Assignee: Hypertherm, Inc.Inventors: Jon W. Lindsay, Guy T. Best, Peter V. Brahan, Gregory S. Wilson
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Patent number: 8541710Abstract: A method and apparatus for controlling a gas supply to a plasma arc torch uses a proportional control solenoid valve positioned adjacent the torch to manipulate the gas flow to the torch, thereby extending electrode life during arc transfer and shutdown. Swirl ring design can be simplified and gas supply and distribution systems become less complicated. The invention also allows manipulation of shield gas flow to reduce divot formation when making interior cuts. The system can be controlled with a digital signal processor utilizing a feedback loop from a sensor.Type: GrantFiled: February 29, 2008Date of Patent: September 24, 2013Assignee: Hypertherm, Inc.Inventors: Aaron D. Brandt, Christopher S. Passage, Shane M. Selmer, Girish R. Kamath, Guy T. Best, Stephen M. Liebold, Jon W. Lindsay, Zheng Duan
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Patent number: 8536481Abstract: Electrode assemblies for plasma reactors include a structure or device for constraining an arc endpoint to a selected area or region on an electrode. In some embodiments, the structure or device may comprise one or more insulating members covering a portion of an electrode. In additional embodiments, the structure or device may provide a magnetic field configured to control a location of an arc endpoint on the electrode. Plasma generating modules, apparatus, and systems include such electrode assemblies. Methods for generating a plasma include covering at least a portion of a surface of an electrode with an electrically insulating member to constrain a location of an arc endpoint on the electrode. Additional methods for generating a plasma include generating a magnetic field to constrain a location of an arc endpoint on an electrode.Type: GrantFiled: January 28, 2008Date of Patent: September 17, 2013Assignee: Battelle Energy Alliance, LLCInventors: Peter C Kong, Jon D Grandy, Brent A Detering, Larry D Zuck
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Publication number: 20130233835Abstract: The invention relates to a water-vapor plasma torch (7) for cutting a workpiece (21), comprising a feed line (8) for a liquid (9), a heating device (22), and an evaporator (23) for forming a gas (20) from the liquid (9), a cathode (24) detachably connected to a movably mounted piston rod (25), and a nozzle (26) with an outlet opening (27) for the gas (20), as well as to a wear-detection and process-control method to be used with such a water-vapor plasma torch (7). To create such a water-vapor plasma torch (7) including wearing-part detection, at least one temperature sensor (28) is arranged within the piston rod (25), said temperature sensor being connected to a control unit (4), so that a wear of the cathode (24) and the nozzle (26) can be concluded from the temperature values detected, and that the control of the water-vapor plasma cutting process is influenceable.Type: ApplicationFiled: May 2, 2013Publication date: September 12, 2013Applicant: FRONIUS INTERNATIONAL GMBHInventors: Walter MITTERHUMER, Heribert PAUSER
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Patent number: 8530780Abstract: A DC steam plasma torch includes front, middle and rear sections. The front section includes a first amount and a first electrode attached to the first amount, thus defining co-axial first internal and external coolant channels. The middle section includes a second mount and a second electrode co-axially connected to the second mount, thus defining co-axial second internal and external coolant channels. The rear section includes an insulating transient element connected to the second electrode, a window frame connected to the insulating transient element and a window provided in the window frame. A first swirl generator is provided between the first and second sections to receive primary working gas and generating a swirl in the same. A second swirl generator is provided between the middle and rear sections to receive auxiliary working gas and generating a swirl in the same.Type: GrantFiled: July 13, 2012Date of Patent: September 10, 2013Assignee: Atomic Energy Council-Institute of Nuclear ResearchInventors: Deng-Lian Lin, Chin-Ching Tzeng
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Patent number: 8525067Abstract: A process for the jet cutting of arcuate openings in a metal workpiece such as steel, by means of creating a jet along a predetermined axis, applying the jet to the workpiece, with the axis of the jet offset from the perpendicular, and rotating the jet around to describe the arc desired while maintaining the non perpendicular axis and terminating the cutting path just prior to completion of the opening.Type: GrantFiled: May 20, 2011Date of Patent: September 3, 2013Inventors: Robin Muscat-Tyler, Paul J. Kwiatkowski
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Patent number: 8527084Abstract: In the method for cutting a material layer (20) along a given cutting line (21), a cutting beam is moved so as to impinge on the material layer (20) laterally offset by a distance (W) from the cutting line (21). The distance (W) is determined as a function of the variations of the cutting speed at which the cutting beam is moved, and/or as a function of the deviations of the effective cutting beam cross-section from a circular shape.Type: GrantFiled: December 13, 2010Date of Patent: September 3, 2013Assignee: Micromachining AGInventor: Walter Maurer
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Patent number: 8513576Abstract: A dual resistance heater for a phase change material region is formed by depositing a resistive material. The heater material is then exposed to an implantation or plasma which increases the resistance of the surface of the heater material relative to the remainder of the heater material. As a result, the portion of the heater material approximate to the phase change material region is a highly effective heater because of its high resistance, but the bulk of the heater material is not as resistive and, thus, does not increase the voltage drop and the current usage of the device.Type: GrantFiled: December 28, 2010Date of Patent: August 20, 2013Assignee: Micron Technology, Inc.Inventors: Yudong Kim, Ilya V. Karpov, Charles C. Kuo, Greg Atwood, Maria Santina Marangon, Tyler Lowrey
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Publication number: 20130206735Abstract: A plasma cutting or welding system includes a power input. The power input is configured to be coupled to a plurality of multipronged input plugs. Each of the multipronged input plugs corresponds to an input voltage. The power supply also includes a user input device for selecting an operating current. The user input device is subdivided into a plurality of current ranges. Each of the current ranges includes an iconic representation of at least one multipronged input plug.Type: ApplicationFiled: February 14, 2012Publication date: August 15, 2013Applicant: Illinois Tool Works Inc.Inventors: Alan A. Manthe, David P. Marcusen, Steven D. Hidden, Ashok Darisipudi, Brian Mitchell Brown, John M. Huhn
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Patent number: 8502108Abstract: A microhollow cathode discharge assembly capable of generating a low temperature, atmospheric pressure plasma micro jet is disclosed. The microhollow assembly has two electrodes: an anode and a cathode separated by a dielectric. A microhollow gas passage is disposed through the three layers. In some embodiments, the passage is tapered such that the area at the first electrode is larger than the area at the second electrode. When a potential is placed across the electrodes and a gas is directed through the gas passage, then a low temperature micro plasma jet can be created at atmospheric pressure or above.Type: GrantFiled: July 8, 2009Date of Patent: August 6, 2013Assignee: Old Dominion University Research FoundationInventors: Abdel-Aleam H Mohamed, Karl H. Schoenbach, Robert Chiavarini, Robert O. Price, Juergen Kolb
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Patent number: 8492674Abstract: In one aspect, a method of improving the performance of an electronic device manufacturing facility is provided, including the step of reducing the number of electronic device manufacturing component seasoning steps which are performed using production equipment, whereby the amount of electronic device manufacturing system downtime is reduced. Several other aspects are provided.Type: GrantFiled: August 9, 2008Date of Patent: July 23, 2013Assignee: Quantum Global Technologies, LLCInventors: Jiansheng Wang, Samantha Tan
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Publication number: 20130175245Abstract: A system and method for generating a plasma. An embodiment of the system for generating a plasma may include a first electrode; a second electrode disposed adjacent the first electrode; a first power supply for supplying power at the second electrode; a second power supply for generating a magnetic field; and a sequencer for coordinating a discharge of power from the first power supply and a discharge of power from the second power supply. The first power supply may be configured such that the discharge of power from the first power supply generates a plasma between the first electrode and the second electrode. The second power supply may be configured such that the magnetic field generated by the discharge of power from the second power supply rotates the plasma.Type: ApplicationFiled: August 27, 2012Publication date: July 11, 2013Inventor: Jack Hunt
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Publication number: 20130175246Abstract: A system and method for generating a plasma. A first electrode and a second electrode are disposed adjacent to one another, not touching one another. A first power supply supplies power at the second electrode, and a second power supply generates a magnetic field. A sequencer coordinates a discharge of power from the first power supply and a discharge of power from the second power supply. The first power supply may be is configured such that the discharge of power from the first power supply generates a plasma between the first electrode and the second electrode. The second power supply is configured such that the magnetic field it generates rotates the plasma. Depending upon disclosed relative geometries of the electrodes and the magnetic field, the plasma is shaped alternatively as a disc, a dome, a sleeve, or a polygonal sheet.Type: ApplicationFiled: August 28, 2012Publication date: July 11, 2013Inventors: Jack Hunt, Mark L. Maki
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Patent number: 8471171Abstract: A microhollow cathode discharge assembly capable of generating a low temperature, atmospheric pressure plasma micro jet is disclosed. The microhollow assembly has at two electrodes: an anode and a cathode separated by a dielectric. A microhollow gas passage is disposed through the three layers, preferably in a taper such that the area at the anode is larger than the area at the cathode. When a potential is placed across the electrodes and a gas is directed through the gas passage into the anode and out the cathode, along the tapered direction, then a low temperature micro plasma jet can be created at atmospheric pressure. Selection of gas microhollow geometry and operational characteristics enable the application of the assembly to low temperature treatments, including the treatment of living tissue.Type: GrantFiled: August 11, 2008Date of Patent: June 25, 2013Inventors: Robert O. Price, Robert Chiavarini, Juergen F. Kolb, Karl H. Schoenbach
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Patent number: 8471182Abstract: The present invention relates to a system and method for automated or “robotic” application of hardfacing to the surface of a steel-toothed cutter of a standard earth-boring rock bit or a hybrid-type rock bit. In particular, the system incorporates a grounded adapter plate and chuck mounted to a robotic arm for grasping and manipulating a rock bit cutter, particularly a hybrid rock bit cutter, beneath an electrical or photonic energy welding source, such as a plasma arc welding torch manipulated by a positioner. In this configuration, the torch is positioned substantially vertically and oscillated along a horizontal axis as the cutter is manipulated relative along a target path for the distribution of hardfacing. Moving the cutter beneath the torch allows more areas of more teeth to be overlayed, and allows superior placement for operational feedback, such as automatic positioning and parameter correction.Type: GrantFiled: December 31, 2009Date of Patent: June 25, 2013Assignee: Baker Hughes IncorporatedInventors: Bruce Stauffer, David Luce, Alan Massey, Kenneth Gilmore, Keith Nehring
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Patent number: 8461476Abstract: In connection with plasma tap hole welding, in which a plasma jet (7) directed towards a workpiece (8) to be welded is generated by means of a welding current applied onto an electrode (2) and a plasma gas, the plasma jet at least partly penetrating through the workpiece (9), wherein at least one electrical conductor (10, 50, 60, 61) is arranged at the exit side (8?) of the plasma jet (7), a penetration current (I2?) being measured via the electrical conductor (10, 50, 60, 61), it is suggested that the penetration current (I2) is actively modified during the welding process.Type: GrantFiled: November 30, 2009Date of Patent: June 11, 2013Assignee: Linde AktiengesellschaftInventors: Gerald Wilhelm, Erwan Slewert
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Patent number: 8450637Abstract: A system and method for the automated or “robotic” application of hardfacing to a surface of a drill bit.Type: GrantFiled: October 23, 2008Date of Patent: May 28, 2013Assignee: Baker Hughes IncorporatedInventors: David K. Luce, Alan J. Massey, Kenneth E. Gilmore, Timothy P. Uno, Keith L. Nehring
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Patent number: 8450635Abstract: A method for processing a substrate is disclosed. The method includes supporting the substrate in the plasma-processing chamber configured with a first electrode and a second electrode. The method also includes coupling a passive radio frequency (RF) circuit to the second electrode, the passive RF circuit being configured to adjust one or more of an RF impedance, an RF voltage potential, and a DC bias potential on the second electrode.Type: GrantFiled: March 13, 2008Date of Patent: May 28, 2013Assignee: Lam Research CorporationInventors: Rajinder Dhindsa, Alexei Marakhtanov, Eric Hudson, Andreas Fischer
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Publication number: 20130126486Abstract: A system and method of plasma processing includes a plasma processing system including a plasma chamber and a controller coupled to the plasma chamber. The plasma chamber including a substrate support and an upper electrode opposite the substrate support, the upper electrode having a plurality of concentric gas injection zones.Type: ApplicationFiled: April 3, 2012Publication date: May 23, 2013Inventors: Ryan Bise, Rajinder Dhindsa, Alexei Marakhtanov, Lumin Li, Sang Ki Naw, Jim Rogers, Eric Hudson, Gerardo Delgadino, Andrew D. Bailey, III, Mike Kellogg, Anthony Dela Llera, Darrell Ehrlich
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Patent number: 8436270Abstract: An automated method for cutting a plurality of hole features using a plasma arc torch system can be implemented on a computer numerical controller. The automated method can include the steps of: a) cutting a lead-in for a hole feature using a lead-in command speed based on a diameter of that hole feature and b) cutting a perimeter for the hole feature using a perimeter command speed greater than the corresponding lead-in command speed for the hole feature. The automated method can also include the step c) of repeating steps a) and b) for each additional hole feature having a same diameter or a different diameter.Type: GrantFiled: September 30, 2011Date of Patent: May 7, 2013Assignee: Hypertherm, Inc.Inventors: Jon W. Lindsay, Guy T. Best, Peter V. Brahan, Gregory S. Wilson
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Patent number: 8410393Abstract: A recirculation system of a substrate support on which a semiconductor substrate is subjected to a multistep process in a vacuum chamber, the system comprising a substrate support having at least one liquid flow passage in a base plate thereof, an inlet and an outlet in fluid communication with the flow passage, a supply line in fluid communication with the inlet, and a return line in fluid communication with the outlet; a first recirculator providing liquid at temperature T1 in fluid communication with the supply line and the return line; a second recirculator providing liquid at temperature T2 in fluid communication with the supply line and the return line, temperature T2 being at least 10° C. above temperature T1; a pre-cooling unit providing liquid at temperature Tpc connected to the inlet and the outlet, temperature Tpc being at least 10° C. below T1; a pre-heating unit providing liquid at temperature Tph connected to the inlet and the outlet, temperature Tph being at least 10° C.Type: GrantFiled: May 24, 2010Date of Patent: April 2, 2013Assignee: Lam Research CorporationInventors: Anthony Ricci, Saurabh Ullal, Michael Kang, Matthew Busche
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Publication number: 20130068732Abstract: A nozzle for attachment to a cold plasma device configured to maintain delivery of a stable cold plasma. The nozzle can have many different shaped apertures to support different applications requiring different shaped cold plasma plumes. Use of a disc of foam material within a nozzle can expand the size of aperture of a nozzle while maintaining delivery of a stable cold plasma. The nozzle can be an elongated cannula tube for internal delivery of a cold plasma treatment. The cannula tube can provide an aperture at its distal end or one or more apertures along its length. A shroud can partially enclose the distal aperture of the nozzle. A sterile sleeve can be used in conjunction with a nozzle to provide a sterile means of attachment and operation of the nozzle with a cold plasma device.Type: ApplicationFiled: September 14, 2012Publication date: March 21, 2013Applicant: Cold Plasma Medical Technologies, Inc.Inventors: Gregory A. WATSON, Robert M. HUMMEL, Marc C. JACOFSKY, David J. JACOFSKY
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Patent number: 8399794Abstract: A first inert gas (5) is supplied into a reaction space (1) and a high-frequency power supply (4) applies a high-frequency electric field so that a primary plasma (6) composed of the first inert gas which has been made into the plasma is ejected from the reaction space. A mixed gas area (10) in which a mixed gas (8) having a second inert gas (12) as a main ingredient and a proper amount of a reactive gas (13) mixed is formed. The primary plasma collides into the mixed gas area to generate a secondary plasma (11) composed of the mixed gas which has been made into the plasma, and the secondary plasma is sprayed on a processed object (S) to carry out a plasma processing. Accordingly, the plasma processing is carried out in a wide range by an atmospheric pressure plasma generated by a small input power.Type: GrantFiled: May 28, 2007Date of Patent: March 19, 2013Assignee: Panasonic CorporationInventors: Hiroyuki Tsuji, Kazuhiro Inoue
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Patent number: 8395078Abstract: A system and method for managing power delivered to a processing chamber is described. In one embodiment current is drawn away from the plasma processing chamber while initiating an application of power to the plasma processing chamber during an initial period of time, the amount of current being drawn away decreasing during the initial period of time so as to increase the amount of power applied to the plasma processing chamber during the initial period of time.Type: GrantFiled: December 4, 2009Date of Patent: March 12, 2013Assignee: Advanced Energy Industries, IncInventor: Milan Ilic
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Patent number: 8378249Abstract: A system and method for automatically controlling gas pressure for a plasma cutter includes a plasma torch, a gas supply system to provide a pressurized gas to the plasma torch, and a proportional valve configured to regulate the pressurized gas. The proportional valve includes a body, a valve seat positioned therein and defining a valve orifice, and a plunger having a mating surface on one end that mates with the valve seat and the orifice and a pressure receiving surface on an opposite end. The proportional valve also includes an inlet to receive the pressurized gas and distribute the pressurized gas to the valve orifice and the pressure receiving surface of the plunger, an electrical solenoid having a chamber to electro-magnetically translate the plunger therein, and a bias urging the plunger toward the valve orifice in conjunction with the pressurized gas when electrical power is reduced to the electrical solenoid.Type: GrantFiled: August 14, 2008Date of Patent: February 19, 2013Assignee: Illinois Tool Works Inc.Inventors: Anthony V. Salsich, David P. Marcusen, Nick William Buettner, Brian J. Bornemann
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Patent number: 8378251Abstract: A two-electrode arc welding device and two-electrode arc welding method are provided for performing welding with improved penetration performance using two non-consumable electrodes. In a two-electrode arc welding device, a power-supply unit outputs a straight-polarity voltage and a reverse-polarity voltage, which has a different electrical potential than the straight-polarity voltage. The straight-polarity voltage output from the power-supply unit is applied to a non-consumable electrode of a straight-polarity arc torch, whereby an arc is formed. The reverse-polarity voltage output from the power-supply unit is applied to a non-consumable electrode of a straight-polarity arc torch, whereby an arc is formed. An arc spacing distance, which is a distance between the ends of both the straight-polarity arc torch and the reverse-polarity arc torch, is set to be at least a minimum distance at which an arc will not occur therebetween (arc spacing critical distance).Type: GrantFiled: January 3, 2011Date of Patent: February 19, 2013Assignee: Honda Motor Co., Ltd.Inventors: Hiroki Fujiuchi, Toshiyuki Horimukai, Tetsuya Kodama
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Patent number: 8367967Abstract: A method and apparatus for repairing a thermal barrier coating on components in gas turbine engines and the like. The apparatus includes a microplasma spray gun having an anode, cathode, and an arc generator for generating an electric arc between the anode and cathode. The apparatus includes a nozzle for emitting arc gas into the electric arc. The electric arc is operable for ionizing the gas to create a plasma gas stream. A powder injector injects powdered thermal barrier coating material into the plasma gas stream. Defective areas of the thermal barrier coating can be patched on the component without masking the component.Type: GrantFiled: October 29, 2004Date of Patent: February 5, 2013Assignee: United Technologies CorporationInventors: Paul H. Zajchowski, Donn Blankenship, Gary C. Shubert
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Publication number: 20130001204Abstract: Material treatment is effected in a treatment region by at least two energy sources, such as (i) an atmospheric pressure plasma and (ii) an ultraviolet laser directed into the plasma and optionally onto the material being treated. Precursor materials may be dispensed before, and finishing material may be dispensed after treatment. Electrodes for generating the plasma may comprise two spaced-apart rollers. Nip rollers adjacent the electrode rollers define a semi-airtight cavity, and may have a metallic outer layer.Type: ApplicationFiled: June 28, 2012Publication date: January 3, 2013Applicant: MTIX LTDInventors: Pravin Mistry, Jahr Turchan
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Patent number: 8338741Abstract: A device and method are provided for determining whether sufficient ground exists to perform processes such requiring the establishment of an electrical arc such arc welding or plasma cutting. The device is capable of fastening to at least one object placed in between a first contact surface and a second contact surface. The contact surfaces are composed of conductive material but separated by non-conductive material. The device further includes at least one light bulb coupled with an electrical circuit such that the electrical circuit coupled to the light bulb, broken only by non-conductive material separating the first contact surface and the second contact surface. A method of determining whether such sufficient ground exists by connecting an electrical circuit, coupled with a light bulb and broken only by the object, is also provided.Type: GrantFiled: June 9, 2009Date of Patent: December 25, 2012Inventor: Adam Ray Lunn
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Patent number: 8334476Abstract: A method of hard facing a metal substrate with a two-layer abrasion and impact resistant coating by fusing a softer inner first coat of a matrix alloy of nickel-, cobalt- or iron-base alloy with carbide particles onto the substrate and fusing a harder second outer coat of a matrix alloy of nickel-, cobalt- or iron-base alloy with angular carbide particles onto the softer inner first coat. The softer inner first coat preferably has a hardness of about 30-40 Rc and the harder outer second coat preferably has a hardness of about 50-60 Rc. The carbide particles preferably are tungsten carbide particles in the size range of about 60 to 250? and comprise about 55 to 65 wt % of each of the inner and outer coats.Type: GrantFiled: May 16, 2008Date of Patent: December 18, 2012Assignee: McCoy CorporationInventors: Jerry McCracken, Dale M. Homeniuk
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Patent number: 8324525Abstract: A method processing a workpiece in a plasma reactor chamber in which a first one of plural applied RF plasma powers is modulated in accordance with a time-varying modulation control signal corresponding to a desired process transient cycle. The method achieves a reduction in reflected power by modulating a second one of the plural plasma powers in response to the time-varying modulation control signal.Type: GrantFiled: May 29, 2008Date of Patent: December 4, 2012Assignee: Applied Materials, Inc.Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
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Patent number: 8324524Abstract: An outer gas for plasma welding of the present invention is used in plasma welding of a stainless steel with use of a plasma welding torch in which an insert tip (2) is provided in the periphery of a tungsten electrode (1), a shield cap (3) is provided in the periphery of this insert tip (2), a front end part of the tungsten electrode (1) is located inside from a front end part of the insert tip (2), a center gas comprising an inert gas is allowed to flow into a gap between the tungsten electrode (1) and the insert tip (2), and the outer gas is allowed to flow into a gap between the insert tip (2) and the shield cap (3), wherein the outer gas is a mixed gas containing 0.5 to 2% by volume of a carbon dioxide gas with the balance of an inert gas.Type: GrantFiled: March 24, 2009Date of Patent: December 4, 2012Assignee: Taiyo Nippon Sanso CorporationInventor: Katsunori Wada
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Patent number: 8324523Abstract: An apparatus for synergistically combining a plasma with a comminution means such as a fluid kinetic energy mill (jet mill), preferably in a single reactor and/or in a single process step is provided by the present invention. Within the apparatus of the invention potential energy is converted into kinetic energy and subsequently into angular momentum by means of wave energy, for comminuting, reacting and separation of feed materials. Methods of use of the apparatus in the practice of various processes are also provided by the present invention.Type: GrantFiled: October 9, 2009Date of Patent: December 4, 2012Assignee: Foret Plasma Labs, LLCInventor: Todd Foret
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Publication number: 20120298631Abstract: The invention relates to a nontransferred arc plasma torch comprising: a tubular torch body (10); at least one cathode (20) placed inside said torch body and defining a so-called cathode cavity (50); and at least one tubular anode (30) also placed inside the torch body and forming a plasma ejection nozzle. Said torch is characterized in that the torch also comprises a means (100) for minimizing the resonant pressure waves in said or each cathode cavity. The invention also relates to a method for stabilizing a plasma torch by means of acoustic coupling of the cathode cavity thereof to at least one acoustic oscillator. The invention moreover relates to the use of a thus-stabilized torch for surface coating deposition.Type: ApplicationFiled: November 12, 2010Publication date: November 29, 2012Inventors: Vincent Rat, Jean Françoís Coudert
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Patent number: 8304684Abstract: A plasma torch rotation assembly for relieving stress on a lead. The rotation assembly can include an outer housing, which can have a mounting surface adapted to be fixedly coupled to a torch mount. The rotation assembly can include an inner component disposed at least partially within the outer housing, and a bearing structure disposed between the outer housing and the inner component. The bearing structure can facilitate rotational movement of the outer housing relative to the inner component, about a longitudinal axis of the rotation assembly. The rotation assembly can include a torch adapter disposed near a first end of the inner component. The torch adapter can be adapted to mate with a plasma arc torch. The rotation assembly can include a receiving portion disposed at a second end of the inner component, the receiving portion adapted to receive at least a portion a lead.Type: GrantFiled: March 29, 2010Date of Patent: November 6, 2012Assignee: Hypertherm, Inc.Inventors: Brian J. Currier, Ross A. Smith, Jeremy Beliveau, Jon W. Lindsay
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Publication number: 20120261392Abstract: A method of starting a multi-gas plasma arc torch for cutting a workpiece is provided that includes directing a pre-flow gas within the plasma arc torch and switching the pre-flow gas to a plasma gas before a pilot arc is transferred to the workpiece. The plasma gas is supplied initially at a first gas pressure when the pre-flow gas is switched to the plasma gas. The gas pressure is switched to a second gas pressure that is different than the first gas pressure after the pilot arc is transferred. The method provides a smooth transition from the pre-flow gas to the plasma gas and reduces the time delay in replacing the pre-flow gas with the plasma gas in the plasma arc torch, thereby improving cut or marking quality.Type: ApplicationFiled: April 13, 2012Publication date: October 18, 2012Applicant: Thermal Dynamics CorporationInventors: Daniel Wayne Barnett, Nakhleh Hussary
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Publication number: 20120261391Abstract: Disclosed is a method for producing surface-modified particles in atmospheric pressure plasma, and a method for producing a coating with particles dispersed therein using an atmospheric pressure plasma. The plasma is produced by a discharge between electrodes in a process gas. In both methods one of the electrodes is a sputter electrode, which sputters the particles due to the discharge. Also disclosed are methods for producing composite material, with which surface-modified particles are built in a matrix, and to said composite materials. Also disclosed are plasma nozzles and devices containing said nozzles for producing surface-modified particles and coatings with the particles dispersed therein.Type: ApplicationFiled: October 6, 2010Publication date: October 18, 2012Applicants: Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V., PLASMATREAT GMBHInventors: Jörg Ihde, Ralph Wilken, Jost Degenhardt, Alexander Knospe, Christian Buske
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Patent number: 8278588Abstract: A system and method for start flow approach control for a proportional valve in a plasma cutter is provided that includes a controller configured to determine a target gas pressure set point for a plasma cutting operation and determine a ramp pressure set point offset from the target gas pressure set point. The controller is also configured to apply a full-open drive signal to an air pressure-closing proportional valve and monitor a pressure of gas flow output from the air pressure-closing proportional valve via a sensing device. The controller is further configured to apply a ramping drive signal to the air pressure-closing proportional valve after the pressure of the gas flow has reached the ramp pressure set point and apply a target-pressure drive signal to the air pressure-closing proportional valve after the pressure of the gas flow has reached the target gas pressure set point.Type: GrantFiled: August 14, 2008Date of Patent: October 2, 2012Assignee: Illinois Tool Works Inc.Inventors: Anthony V. Salsich, Jeremy D. Overesch