Abstract: An electromagnetic pulse additive device for a connection ring of a heavy-lift carrier rocket is provided. The device includes brackets, a gear disk rotatably matched with the annular ground rail through a plurality of rolls arranged in a circumferential direction of the gear disk, a first drive motor, an annular ground rail, and a guide rail in a semicircular shape arranged at top ends of the brackets. An output shaft of a first drive motor is fixedly provided with a first drive gear engaged with the gear disk. The guide rail is slidably provided with three lifting modules which respectively drive a bending module, an electromagnetic head arranged electromagnetic coil electrically connected with a capacitor and a discharge circuit, and a rotational friction and extrusion module including a second drive motor and a friction bar fixedly connected to an output shaft of the second drive motor to rise and fall.

Abstract: Systems and methods for virtual reality (VR) training of medical events are described herein. In one aspect, a method for generating a VR medical training environment can include displaying a medical event through a VR headset, receiving, from a user of the VR headset, a set of verbal responses corresponding to the user reacting to the medical event, determining a timestamp for at least one verbal response received from the user, determining a medical event score for the user based on the set of verbal responses and the timestamp, and displaying a summary of the medical event score via the VR headset or a display screen.

Abstract: A system for securing first and second metal workpieces to a central metal workpiece located therebetween. The system includes clamps to secure the first and second metal workpieces in coaxial alignment with the central metal workpiece, and the central metal workpiece is rotatable about its axis. Heating elements heat opposed ends of the first and the central metal workpieces, and opposed ends of the second and the central metal workpieces to a hot working temperature. While the opposed ends are at the hot working temperature, the heating elements are removed, and the opposed ends are engaged with each other, and the opposed ends of the central metal workpiece are rotated relative to the other opposed ends engaged therewith.

Abstract: A double-sided flat inductor assembly is provided for simultaneous induction heating of two separate workpieces positioned on opposing sides of the double-sided flat inductor assembly. An extraction assembly is provided for rapid removal of the inductor assembly after completion of the simultaneous induction heating of the two separate workpieces which eliminates the necessity of using flexible electrical cables and allows improved performance of an induction system including increased reliability.

Abstract: The present invention relates to an improved process and embodiments for girth welding of metal tubes and pipes and other shapes based on existing high speed, one-shot welding processes which have been modified to integrate a rapid heat treatment instantly after the weld is completed, while the weld is still hot and above specified transformation temperatures. The principle advantages are improved mechanical properties in the weld with a reduced cycle time to achieve them versus conventional separate post weld heat treatments such as tempering or quenching and tempering.

Abstract: A heating coil includes a pair of linear lead portions adapted to be connected to a power supply, and a ring-shaped or coil-shaped head portion having end portions connected to the lead portions respectively. A flow path through which a cooling medium flows is formed inside the lead portions and the head portion. An outer circumferential surface of the head portion has a circular or elliptical cross section and is configured to face a heating target portion of an inner circumferential surface of a work extending, the heating target portion extending in a circumferential direction of the work. Each of the lead portions has a straight side portion in a plane intersecting a longitudinal direction of the lead portions, the straight side portions of the lead portions being arranged in proximity to each other.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A method of assembling a first part (1) with a second part (2) having at least one crimping lip (4), a crimping anvil (3) and a crimping groove (9) designed to accept an edge (10) that is to be crimped belonging to the first part, in which method the edge that is to be crimped is introduced into the crimping groove and magnetic crimping is performed by applying to the crimping lip a magnetic field that is designed to bend the crimping lip over and close the crimping groove onto the edge that is to be crimped, characterized in that the crimping anvil has at least one inclined portion.

Abstract: A method for assembling cables includes sliding a housing and a sleeve accommodated in the housing onto a cable in such a manner that the sleeve surrounds at least a portion of the cable. The housing is made of an electrically non-conductive material, the sleeve is made of an electrically conductive material and includes a cutting edge pointing radially inward, and the cable includes a conducting element and an insulation surrounding the conducting element. The method further includes magnetically forming the sleeve by applying a magnetic field to the sleeve through the housing, such that the sleeve is pressed against the insulation and the cutting edge penetrates the insulation completely and contacts the conducting element.

Abstract: The present invention provides a rail weld treatment device for improving a resulting microstructure in and around an effected zone of a rail weld and of rails surrounding the rail weld. The device includes, but is not limited to a fixture clamping and centering assembly for engaging a rail head of a rail and a heating and cooling device connected with the fixture clamping and centering assembly to be positioned over the rail head. The fixture clamping and centering assembly comprises an engagement member which removably engages the rail head. The heating and cooling device includes a heating member for heating an effected zone of the rail weld and a cooling member for cooling the effected zone.

Abstract: In a method for connecting two at least partly metal components of a vehicle seat, which has a backrest that can be pivoted about an axis, wherein the two components are arranged relative to each other and are then connected, the two components are arranged at a distance from each other, at least in some regions, and connected by electromagnetic pulse technology. By a current pulse, electromagnetic fields are induced in the two components, the intense magnetic attraction force of which presses the two components together, producing an integral connection.

Abstract: A method is described for connecting two battery terminals, made of dissimilar materials, of two battery cells with the aid of a form-fitting, and/or force-locking and/or integrally bonded connection. The two battery terminals are interconnected in a connecting region with the aid of an electromagnetic pulse method, in particular by a magnetic pulse welded connection.

Abstract: Various embodiments of the invention include solutions for chamber-less thermal joining. A first aspect includes a system for performing a thermal joining of a joint space defined by a metallic part without an environmental chamber thereabout. The system may include an induction coil for heating an area adjacent to the joint space defined by the metallic part for the thermal joining of the joint space. The system may also include a gas lens for directing a shielding gas towards the joint space, and a valve system for controlling a flow of the shielding gas from the gas lens. A vacuum system creates a negative pressure in the metallic part to urge the shielding gas through the joint space during the thermal joining, thus allowing thermal joining of the metallic part without an environmental chamber thereabout.

Abstract: Aluminum alloy workpieces and/or magnesium alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.

Abstract: A welding head is provided. The welding head includes a bracket and a plurality of blocks coupled to the bracket. Each of the plurality of blocks has a contact tip. The contact tips are adapted to receive an electrode. Further, at least one of the plurality of blocks is capable of variable positioning relative to the bracket.

Abstract: One embodiment of a Benign Prostate Hyperplasia (BPH) laser ablation simulator includes a frame, a mock hypotube, a mock laser fiber, a mock camera assembly, a laser fiber position tracker and a camera position tracker. The mock hypotube is supported by the frame, has a longitudinal axis, is received within the hypotube and is configured to move along the longitudinal axis and rotate about a laser fiber central axis relative to the hypotube. The mock camera assembly is attached to the hypotube and is configured to rotate about a camera central axis relative to the hypotube. The laser fiber position tracker is configured to output laser fiber position information that is indicative of a position of the mock laser fiber relative to the hypotube. The camera position tracker is configured camera position information that is indicative of a position of the mock camera assembly relative to the hypotube.

Abstract: The invention relates to a method for joining two essentially metal sheet-type workpieces. In said method, edge regions of the workpieces to be joined are bent by up to 90° in relation to a plane of the workpiece, the bent edge regions being placed against each other, and the edge regions are then heated to a predefined joining temperature by at least one first frictional element that moves relative to the edge regions, are subjected to a certain contact pressure, and are joined while being deformed.

Abstract: A method of welding two workpieces together is described. A conductor in electrical communication with a pulse circuit is provided. A portion of the second workpiece is located adjacent the conductor. The two workpieces are also located together. A portion, or all, of one workpiece is welded to the other by applying a pulse current to one of the workpieces. A method of forming a workpiece is disclosed using a pulse current to move the workpiece into a desired shape.

Abstract: A welding head assembly has a work piece disposed between its containment plates' opposing surfaces with the work piece being maintained in a plastic state thereof at least in a vicinity of the welding head assembly's stir rod as the rod is rotated about its longitudinal axis. The welding head assembly and the work piece experience relative movement therebetween in a direction perpendicular to the rod's longitudinal axis as the work piece is subjected to a compressive force applied by the containment plates. A first source coupled to the first containment plate applies a first ultrasonic wave thereto such that the first ultrasonic wave propagates parallel to the direction of relative movement. A second source coupled to the second containment plate applies a second ultrasonic wave thereto such that the second ultrasonic wave propagates parallel to the direction of relative movement.

Abstract: A solenoidal induction coil with dynamically variable coil geometry is provided for inductively welding or heating continuous or discontinuous workpieces passing through the solenoidal induction coil in a process line. The coil geometry can change, for example, as the outer dimension of the workpiece passing through the solenoidal induction coil changes or as non-continuous workpieces pass through the solenoidal induction coil in an induction heating or welding process line.

Abstract: The invention provides products of manufacture, e.g., biomaterials and implants, for cartilage maintenance and/or formation in-vivo, in-vitro, and ex-vivo, using nanotechnology, e.g., using nanotube, nanowire, nanopillar and/or nanodepots configured on surface structures of the products of manufacture.

Abstract: A system for forming a brazed joint between a tie wire and a workpiece, and methods therefor are presented. The system includes: a braze chamber including an induction heating coil, the induction heating coil having magnetic flux concentrators thereon; and a controller receiving a temperature feedback signal from a temperature sensor on a tie wire and controlling a temperature of a section of the tie wire to be brazed by controlling an electrical current applied to the induction heating coil.

Abstract: The present invention refers to a method for joining at least two workpieces, the method comprising the following method steps: providing and positioning the workpieces to be joined; providing at least one joining element; heating the joining element to a temperature substantially equal to its plasticizing temperature with at least one heat source; heating the workpieces at least in the region of a joint to a predetermined reaction temperature; and applying material of the joining element to the region of the joint with a relative movement taking place between the joining element and the region of the joint.

Abstract: An impact beam for a motor vehicle body, in particular a side impact beam for a side door of a motor vehicle body, which impact beam consists of a first profile having a three-dimensional structure and a second component that spatially closes the first profile is provided. The two components have overlapping surfaces that are used for welding, wherein welding is carried out by electromagnetic or pulse welding.

Abstract: A welding system includes an inductor on an output of a welding power supply. The power supply may be of the type including an engine and a generator for producing power, with power conversion circuitry conditioning the power to a form suitable for a stick welding application. The inductor has an inductance sufficient for storing energy for maintaining a welding arc with XX10 electrodes, such as on the order of 700 mH. The inductor may have a particular structure, such as one designed around T and L shaped core elements.

Abstract: A system for joining articles includes a joining unit; a positioning unit coupled to the joining unit, the positioning unit positioning the joining unit; a vision system obtaining an image of an item to be joined on a workpiece; a controller for processing the image and controlling a position of the joining unit relative to the item to be joined in response to the image; and a temperature probe for monitoring a temperature; wherein the controller adjusts the position of the joining unit in response to the temperature.

Abstract: The present invention provides a method and device for inductively heating a first and second surface to form a closure assembly. A method contemplated by the present invention includes spacing an upper die from a lower die for receipt of the first surface and the second surface configured in an overlying orientation, securing one end of the first surface to an end of the second surface and compressing the first surface toward the second surface to form a compressed arrangement which is inductively heated into a closure assembly.

Abstract: Described herein are methods of constructing a part using BMG layer by layer. In one embodiment, a layer of BMG powder is deposited to selected positions and then fused to a layer below by suitable methods such as laser heating or electron beam heating. The deposition and fusing are then repeated as need to construct the part layer by layer. One or more layers of non-BMG can be used as needed. In one embodiment, layers of BMG can be cut from one or more sheets of BMG to desired shapes, stacked and fused to form the part.

Abstract: Proposed is a device for the inductive heating of metallic components in particular during welding, comprising at least one flexible induction element and at least one flexible coolant line for a coolant for cooling the induction element, wherein the flexible induction element and the coolant line are plastically or elastically deformable multiple times and can manually or automatically be matched to the shape of components to be heated, in such a way that between them and the components to be heated a clearance remains, wherein the flexible induction element and the coolant line are designed so that in a self-supporting manner they maintain this shape during operation of the device.

Abstract: The system allows training and qualification of a user performing a skill-related training exercise involving body motion in a workspace. A training environment is selected through a computer apparatus, and variables, parameters and controls of the training environment and the training exercise are adjusted. Use of an input device by the user is monitored. The 3D angles and spatial coordinates of reference points related to the input device are monitored through a detection device. A simulated 3D dynamic environment reflecting effects caused by actions performed by the user on objects is computed in real time as a function of the training environment selected. Images of the simulated 3D dynamic environment in real time are generated on a display device viewable by the user as a function of a computed organ of vision-object relation. Data indicative of the actions performed by the user and the effects of the actions are recorded and user qualification is set as a function of the recorded data.

Abstract: Apparatus and methods for radiofrequency (RF) welding are disclosed. RF power delivered to a welding platen of the apparatus is capacitively split into first and second RF power components of different magnitudes. The power components are simultaneously delivered to respective first and second die members to conduct an RF welding operation.

Abstract: The present invention relates to a method for manufacturing a printed circuit board, which includes: preparing a base substrate with an electrode pad; providing a conductive material having a predetermined height; disposing the conductive material on the electrode pad; and forming a conductive post on the electrode pad by bonding the electrode pad and the conductive material, and can achieve a fine pitch and easily implement a conductive post with a high aspect ratio.

Abstract: The present invention relates to a system and method for automated or “robotic” application of hardfacing to the surface of a steel-toothed cutter of a standard earth-boring rock bit or a hybrid-type rock bit. In particular, the system incorporates a grounded adapter plate and chuck mounted to a robotic arm for grasping and manipulating a rock bit cutter, particularly a hybrid rock bit cutter, beneath an electrical or photonic energy welding source, such as a plasma arc welding torch manipulated by a positioner. In this configuration, the torch is positioned substantially vertically and oscillated along a horizontal axis as the cutter is manipulated relative along a target path for the distribution of hardfacing. Moving the cutter beneath the torch allows more areas of more teeth to be overlayed, and allows superior placement for operational feedback, such as automatic positioning and parameter correction.

Abstract: A joining apparatus includes a joining tool on which a joining component is held and which moves the joining component in an axial direction to position a metal section of the joining component on a surface of the workpiece. A heating device is provided for heating the metal section of the joining component to integrally couple the metal section to the workpiece. A sensor is connected to the joining tool acting to determine a zero point defined when a joining surface of the metal section has reached the surface of the workpiece before the workpiece is axially deformed.

Abstract: A constant velocity joint assembly and a method of securing a shaft to the assembly are described. The assembly may have an outer race with a first portion having a plurality of grooves and a second portion that extends from the first portion and is substantially parallel to the shaft. The method of securing the shaft to the assembly includes the step of magnetically pulse welding the shaft to the outer race.

Abstract: A method and apparatus for the fabrication and/or repair of an integrally bladed rotor, specifically of an integrally bladed gas turbine rotor, is disclosed. At least one rotor blade is joined to a main rotor body for fabrication and/or repair. The joining is carried out by diffusion welding.

Abstract: A method and device for soldering plural electrical connections, in which contact elements have to be soldered to soldered-connection faces positioned on a non-metallic glazing. In the method a soldering tool is used to emit a magnetic field towards the solder spots to heat these by induction. The magnitude and shape of the soldering tool is sized according to the surface area over which plural solder spots that have to be heated simultaneously in a soldering operation are situated. At the same time, the frequency of an AC voltage applied to the loop or to the coil is tailored to the connection geometry and set to 150 kHz at most. Thus, for a high work rate, markedly better heating of the components that need to be soldered is obtained because the low-frequency field lines have a greater depth of penetration into the bodies.

Abstract: The invention relates to a polymer composition containing at least one polyarylene ether ketone, optionally filled with fibers or other elements increasing the modulus, and with ferrimagnetic or ferromagnetic conductive particles that can be used in the manufacture of articles that can be welded by induction in an alternating electromagnetic field, together with objects manufactured with the composition of the invention. It also relates to the induction welding of these objects using an alternating electromagnetic field.

Abstract: A method of sealing together two elements of a bipolar battery, the method comprising: interposing an inductive heating element between the two elements; applying a current to the inductive heating element to generate localised heat to melt material in the vicinity of the heating element to seal the two elements together.

Abstract: In a method of repairing a structural component, especially a stator-side structural component such as a housing or a guide vane ring of a gas turbine, a damaged section is separated-out along a separating line and removed from the structural component, and a new section that replaces the removed damaged section is connected with the structural component by welding along the separating line to produce a weld seam. The damaged section is separated-out from the structural component so as to minimize the length of the separating line and thus the weld seam. Depending on the material thickness distribution of the component along the separating line, material is removed from the structural component to provide the most uniform possible material thickness along the weld seam. After connecting the new section with the structural component by welding, at least the removed material is renewed by laser powder deposit welding.

Abstract: A method for the production of a piston for an internal combustion engine has the following steps: producing an upper piston part having at least one joining surface, b) producing a lower piston part having at least one joining surface, c) producing a direct contact between the at least one joining surface of the upper piston part and the at least one joining surface of the lower piston part, d) heating the upper piston part and the lower piston part by induction or by a direct flow of current over the joining surfaces in the region of the joining surfaces that have been brought into direct contact, e) connecting the upper and lower piston parts with one another to produce a piston by a pressing process, and machining the piston to finish it.

Abstract: A constant velocity joint assembly and a method of securing a shaft to the assembly are described. The assembly may have an outer race with a first portion having a plurality of grooves and a second portion that extends from the first portion and is substantially parallel to the shaft. The method of securing the shaft to the assembly includes the step of magnetically pulse welding the shaft to the outer race.

Abstract: A method for heating a work piece or a welding interface using a vibration welding system includes positioning the work piece adjacent to a welding tool such that the welding interface is also adjacent to the welding tool, and then using an induction heating device to generate an eddy current in one of the welding tool and the work piece to thereby heat the welding interface to a calibrated threshold temperature or temperature range. A high-frequency vibration thereafter may be applied using a sonotrode of the vibration welding system to form a weld. The method may include adjusting the position and orientation of the induction heating device relative to the work piece to change the location of the eddy current. A vibration welding system includes a welding tool, the induction heating device, and a control module which controls the induction heating device to thereby control the welding temperature.

Abstract: A method for joining at least two components by inductive high-frequency pressure welding is disclosed. The first component has a first material structure with a first hardness and the second component has a second material structure with a second hardness which is smaller than the first hardness. Both components are inductively heated in the region of the joining surfaces and are subsequently pressed together by a compressive force. The joining surface of the first component with the first hardness, which is greater than the second hardness of the second component, is pre-contoured in a spherical, conical or convex manner prior to joining the two components.

Abstract: The present invention relates a weaving torch device for auto welding that can maintain necessary molten metal for desired welding such as welding by a person and provide the best welding beads, by locking a hinge pin and a conveying pin, which are provided to both sides of a weaving torch of a torch device connected to a welding machine, to a locking protrusion and a locking step of a hinge support member of a lower case in order to prevent left/right conveying while the weaving torch is automatically reciprocated up/down by operation of an electromagnet and a conveying spring.

Abstract: A method for estimating a plurality of geometrical parameters defining the size of a weld gun that has particular application for automatically selecting a weld gun for a welding operation. The method includes iteratively estimating a plurality of geometric parameters based on part section curves corresponding to a direction of approach of the weld gun to weld point of the plurality of weld points. Thereafter, a set of valid weld gun sizes are calculated based on the estimated plurality of geometric parameters. Similarly all the valid weld gun sizes are calculated corresponding to each of the weld gun approach direction. Further, each set of the valid gun sizes are estimated for each of the weld point for the welding operation. Finally, a weld gun for performing the welding operation is selected based on the set of weld gun sizes corresponding to the welding operation.

Abstract: The invention relates to a method for joining two components (10, 12) made of a metal material, which are connected on two mutually associated joining surfaces (14, 16) by means of a joined connection, wherein at least one of the components (10) is strengthened in at least a partial region of the joining surface (14) thereof prior to joining. The invention further relates to a joined connection of two components (10, 12) made of a metal material.

Abstract: A manufacturing method for a rod member of a three-dimensional statically indeterminate truss structure is provided, which includes the following steps. A first conical connection element is provided, which has a guide slot and a coupling portion on a front and a rear end respectively. A first screw connection is made to penetrate from the coupling portion of the first conical connection element, such that a screw portion of the first screw connection penetrates out of the guide slot, and a head portion of the first screw connection is confined within the first conical connection element. The coupling portion of the first conical connection element is aligned and engaged with a first end opening of a tube member, and the first end opening of the tube member is joined to an engaging portion in the coupling portion of the first conical connection element by applying a magnetic pulse welding technique.

Abstract: Apparatus and methods for radiofrequency (RF) welding are disclosed. RF power delivered to a welding platen of the apparatus is capacitively split into first and second RF power components of different magnitudes. The power components are simultaneously delivered to respective first and second die members to conduct an RF welding operation.

Abstract: A method and a device for inductive radiofrequency welding of metal products, include heating by inducing radiofrequency currents with use of at least one induction conductor. The metal products and a welding zone are moved relative to one another, so that edge regions of the metal products to be welded are brought in contact in the welding zone and are welded together to form a weld seam. Metal products with different material thicknesses and/or material properties can be welded together because an induction conductor which heats the edge regions of the metal products is used which includes at least two mutually separable induction conductor components that are assigned to the respective metal product and are adapted thereto, and the edge regions to be welded are heated in a manner that is adjusted separately for the respective metal product.