Abstract: A spacer for a multi-pane insulating glazing unit includes a spacer body made from a first material with first and second hollow desiccant chambers extending in a longitudinal direction and a longitudinal groove between the first and second chambers open to a first side of the spacer for holding an intermediate pane of the glazing unit, the groove being delimited in a width direction by first and second side walls and having a bottom wall, and the spacer body having a gas barrier on a second side opposite the first side. The first side wall and/or the second side wall and/or the bottom wall of the groove include at least two electrically conductive portions electrically isolated from each other and configured to make electrical contact with at least one electrical contact of the intermediate pane.

Abstract: Systems and methods are provided for controlling welding. One embodiment is a method for controlling welding. The method includes initiating induction welding by operating an induction coil along a weld interface of a first composite part comprising a matrix of thermoplastic reinforced by fibers, in order to join the first composite part to a second composite part, determining a measured magnetic field strength at a location distinct from the induction coil, and determining a welding temperature at the weld interface of the first composite part based on the measured magnetic field strength.

Abstract: A heat sink for use in induction welding includes a number of tiles, where the tiles are electrically non-conductive and thermally conductive, a joint flexibly joining the tiles together, and a fluid path formed through the heat sink for communicating a coolant therethrough.

Abstract: A method for joining moulded parts by electromagnetic welding. A joining inductor is moved along contact surfaces of the moulded parts, generating an electromagnetic field in an induction-sensitive component of the moulded part(s) to heat a thermally activated coupling means of the moulded part(s) to above a melting temperature of the coupling means. The strength of the electromagnetic field suitable for joining is determined by previously moving a sensing inductor along the contact plane, generating a relatively weak electromagnetic field to slightly heat the thermally activated coupling means to a sensing temperature, measuring the field strength generated by the sensing inductor in the moulded part(s), determining a discrepancy between the measured field strength of the sensing inductor and the field strength suitable for joining, and adjusting the field strength suitable for joining to close the discrepancy. A device for carrying out the method.

Abstract: A heating blanket includes an interlaced heating layer having a fabric thread and a heat-generating thread interlaced with the fabric thread to form the interlaced heating layer. The heat-generating thread includes a conductor wire configured to generate a magnetic field in response to an electrical current applied to the conductor wire, and a susceptor wire formed of a susceptor material configured to inductively generate heat in response to the magnetic field of the conductor wire when a temperature of the susceptor wire is below a Curie point of the susceptor wire. Methods of forming the heating blanket and methods of heating a contoured surface using the heating blanket are also disclosed.

Abstract: A battery includes a case, an internal terminal, an external terminal, and an insulator. The internal terminal includes an internal terminal base and a shaft. The internal terminal base is disposed inside the case, with the insulator interposed between the case and the internal terminal base. The external terminal includes an external terminal base and a boss. The external terminal base is disposed outside the case, with the insulator interposed between the external terminal base and the case. The boss extends from the external terminal base. The boss receives the shaft of the internal terminal therethrough. The boss is pressure-welded to the shaft of the internal terminal.

Abstract: An improved induction sealing device (300) is presented. The device (300) comprises a main body (302), a magnetic field concentrator (306) held in said main body (302) and a conductive element (304). One or several protrusions (314a, 314b) of said magnetic field concentrator (306) cooperate with one or several indentations or openings (312a, 312b) in said main body (302) such that said magnetic field concentrator (306) and said main body (302) is securely bonded together.

Abstract: A system, apparatus, and method in which an induction head is used to impinge an electromagnetic force field on a molten metal bead to shape same, e.g., to flatten same.

Abstract: An inductor coil for induction welding of a packaging material having at least one layer of metal foil is disclosed. The inductor coil can be configured to induce an alternating current in the at least one layer of metal foil for inductive heating of the packaging material. In some embodiments, the inductor coil comprises a base layer material and a top layer material bonded to the base layer material to form an irreversible bonding interface comprising a mixture of the base layer material and the top layer material. An induction sealing device comprising at least one inductor coil and a method of manufacturing an inductor coil for induction welding of a packaging material is also disclosed.

Abstract: A smart susceptor assembly including an electromagnetic flux source such as one or more inductors, a geometrically complex-shaped susceptor having one or more contours, and a cladding on or over the susceptor. The cladding can alter both the thermal performance and the electrical operation of the smart susceptor assembly. With regard to thermal performance, the cladding can function as a passive heat exchanger to dissipate thermal energy across the surface of the susceptor. With regard to electrical operation, the cladding can provide a current path after portions of the susceptor heat and become low or non-magnetic.

Abstract: A fiber placement system including a fiber placement station at a first location, the fiber placement station including a tool and a fiber placement assembly configured to construct a reinforcement layup on the tool, the first fiber placement assembly including a compaction roller rotatable about an axis of rotation, the compaction roller at least partially defining a nip, a thermoplastic composite ply extending through the nip and a heating unit positioned to heat the thermoplastic composite ply proximate the nip, and a consolidation station at a consolidation location, the consolidation location being different from the first location, the consolidation station including a consolidation tool and a consolidation system configured to consolidate a reinforcement layup assembly that includes the reinforcement layup.

Abstract: An improvement is achieved in the performance of a semiconductor device. A second component mounting portion over which a first electronic component is mounted is connected to a coupling portion of a lead frame via a suspension lead. The suspension lead has a first portion between the second component mounting portion and the coupling portion and a second portion between the first portion and the coupling portion. The second portion has a third portion connected to the first portion and having a width smaller than a width of the first portion, a fourth portion connected to the first portion and having a width smaller than the width of the first portion, and a through hole (opening) located between the third and fourth portions. Each of the first, third, and fourth portions has the same thickness. After a sealing body is formed, a cutting jig is pressed against the suspension lead to cut the suspension lead.

Abstract: Methods and systems for heating forming dies by an induction coil, including a pair of electromagnetic (EM) field stabilizers, each EM field stabilizer configured to be adjacent one end of the forming die while the forming die is within the induction heating coil.

Abstract: A device for inductive sealing of a plurality of plies of a laminate which comprises a carrier layer made of electrically non-conductive material, a sealing layer made of thermoplastic material and a metal layer disposed between the sealing layer and the carrier layer, includes two compressible sealing jaws, each fitted with an inductor embedded in a block of the sealing jaw. The block of each sealing jaw consists of a metallic material. A concentrator of each sealing jaw is composed of a plurality of partial pieces, wherein each partial piece consists of a material suitable for magnetic field concentration and all the partial pieces are electrically insulated from one another and with respect to the metal block. The inductor is disposed in a groove in the concentrator.

Abstract: The present disclosure is directed to a rotor blade assembly for a wind turbine having a first rotor blade segment with a first spar cap segment and a second rotor blade segment with a second spar cap segment. The first and second spar cap segments are arranged together at an interface and are constructed of a composite material. Further, the rotor blade assembly includes a joint assembly at the interface of the first and second spar cap segments. The joint assembly is constructed of a first metal joint secured to the first spar cap segment and a second metal joint secured to second spar cap segment. Moreover, the first and second metal joints are welded together at a weld area.

Abstract: The present invention relates to an induction sealing device for heat sealing of packaging material. The sealing device comprises a conductor partly encapsulated in a supporting body for cooperation with the packaging material during sealing. The coil conductor has a reduced cross sectional area at at least one position along the coil conductor so as to concentrate the magnetic flux induced by the coil conductor at the at least one position. The invention also relates to a method of heat sealing a packaging material using the induction sealing device.

Abstract: The present invention relates to an induction sealing device for heat sealing packaging material for producing sealed packages. The present invention also relates to a method of manufacturing such an induction sealing device. The device comprises at least one inductor made of an alloy comprising silver and copper.

Abstract: A tubular comprises a composite material including a matrix and a plurality of reinforcing elements embedded within the matrix. A method for heating the composite material of the tubular comprises exposing the composite material to a time-varying magnetic field to directly induce a flow of electrical current in the composite material. The method may comprise configuring the composite material so as to control the flow of electrical current and/or heat in the composite material. The method may be used for heating a composite fluid conduit for use in a subsea environment for the removal of the build-up of wax and/or hydrates on an inner surface of the fluid conduit. Additionally or alternatively, the method may be used for deforming a composite fluid conduit, or for joining a composite fluid conduit to a further component such as a further composite fluid conduit.

Abstract: A tool and method for bonding layers of a shell by the differential pressure bonding process. The tool and method includes a plurality of separable mandrel segments that combine to form a mandrel having a longitudinal axis, an outer surface, an upper end, and at least one substantially continuous inner surface. The inner surface has a substantially axisymmetric shape having complex curvature. In this embodiment, the tool further includes a retort configured to at least partially shroud the outer surface and upper end of the hollow body. The retort includes at least one vacuum port. The tool is configured to facilitate the compression of a plurality of layers of a multi-layer shell having complex curvature as the shell layers and an interdisposed bonding material are heated to an elevated bonding temperature.

Abstract: An inductive welding device includes a circuit for the inductive heating of a metal that is embedded in a non-magnetic bed. A transformer induces eddy currents in the metal as a function of an exciter current and an exciter voltage and forms a load impedance together with the metal to be heated. Temperature monitoring is provided for the metal to be heated. The load impedance is operated in the region of the resonant frequency of the load impedance. The exciter current and exciter voltage and their phase shift relative to each other are measured and logged when the metal is heated. A temperature progression which is proportional to the phase shift is calculated from the exciter current, exciter voltage, and phase shift.

Abstract: Disclosed herein are embodiments of a novel WPT system to deliver power from a stationary source (e.g., a primary coil) to a moving telemetric device (e.g., a secondary coil) via magnetic resonance coupling. Novel configurations of the secondary employing ferrite components placed at specific locations and orientations within the coil. Embodiments of these secondary coil configurations are constructed and their performance is tested. Measurements show that ferrite components improved power transfer at most orientations, beyond that of the nominal ferrite-less configuration. The use of angled ferrite components further improved power transfer.

Abstract: A method and apparatus for welding a thermoplastic structure. The apparatus comprises a base, a cover, and a channel. The base is formed of a material that is magnetically opaque to a frequency in a range of 30 KHz to 350 KHz. The cover is formed of the material. The channel extends between the base and the cover.

Abstract: A tool for forming a panel including a core area, at which plies sandwich a core, and a trim area surrounding the core, at which the plies are bonded together, is provided and includes a body having a surface on which the panel is formable, an assembly to apply bonding pressure to the plies at least at the core and trim areas and a clamping device external to the assembly to apply a clamping force to the vacuum bag and the plies.

Abstract: The present techniques provide a novel electrolyzer and methods for welding components of such electrolyzers. The techniques may use conductors, such as resistance wires, placed in paths around the internal structural features and edges of the components. The conductors may be incorporated into the components during manufacture by injection molding, or other molding techniques, or may be tacked or otherwise applied to the surface of the components after manufacture. When current, a field or other excitation is applied to the conductors, the plastic surrounding the wire is melted. If this plastic is in direct contact with an adjoining component, a strong, hermetic seal may be formed between the two components, including the internal structural features.

Abstract: A method of joining metal workpieces together. The method includes an intermediate metal workpiece between first and second metal workpieces to define gaps therebetween, and positioning induction coils in the gaps. The induction coils are energized, to heat hot portions in the first and second workpieces and intermediate hot portions in the intermediate workpiece in a non-oxidizing atmosphere to at least a hot working temperature. The induction coils are removed from the gaps, and the intermediate workpiece is rotated about an axis thereof. Contact surfaces on the first and second workpieces are pressed against the intermediate contact surfaces of the intermediate workpiece respectively while the intermediate workpiece is rotating, for plastic deformation of at least part of the metal in the hot portions and in the hot intermediate portions. The first, second, and intermediate workpieces are cooled to bond the first and second metal workpieces and the intermediate workpiece together.

Abstract: The invention provides a wind turbine blade comprising a first shell, having a first bonding region, and a second shell having a second bonding region, wherein the second bonding region of the second shell is bonded to the first bonding region of the first shell; and a temperature sensor positioned between the first bonding region and the second bonding region. Having a temperature sensor positioned within the turbine blade, in the region at which the two shells of the turbine blade are bonded together, allows for accurate determination and control of the temperature of the critical bonding regions during blade manufacture. The temperature sensor may be used during the service life of the wind turbine blade to detect delamination of the wind turbine blade.

Abstract: An induction heating compaction system is provided. The system includes an induction heating member and a compaction member. The induction heating member is configured to generate an electromagnetic field at a select frequency. The select frequency causes at least one of the fibers and matrix in pre-preg material to heat up. The compaction member has at least a portion that is made from a material that is transparent to the select frequency of the electromagnetic field generated by the induction heating member. The compaction member includes a cooling assembly that is configured and arranged to extract heat from the pre-preg material, while compacting the pre-preg material.

Abstract: A method and apparatus for forming a sandwich structure is presented. A sandwich structure comprises a metallic core layer and a thermoplastic layer on a first side of the metallic core layer. The thermoplastic layer is consolidated against the first side of the metallic core layer.

Abstract: An induction sealing device for heat sealing packaging material for producing sealed packages of pourable food products, comprising: at least one first inductor which comprises, in turn, a first active surface adapted to be arranged on the side of packaging material and to heat-seal it; and a member made of plastic material; first active surface is covered by the member made of plastic material adapted to cooperate with the packaging material during its heat-sealing.

Abstract: A composite part is cured out-of-autoclave using an inductively heated, stand-alone tooling. The part in placed on a tool and is covered by a heating blanket. One side of the part is heated by inductive coil circuits in the tool, and the other side of the part is heated by inductive coil circuits in the blanket.

Abstract: A dowel coated with a heat-activated, B-staged formaldehyde-based resin and a related method of using the resin-coated dowel for joining separate components together.

Abstract: A method for adhering a shaped fusible material (6) to a portion of a metallic container wall (2) comprising applying the shaped material to said wall portion in a contacting relationship, heating said wall portion with an induction heater to melt the contacting surface of the shaped fusible material, and cooling the assembly to re-solidify the melted surface of the fusible material; and products of the foregoing method.

Abstract: Various systems and methods for forming a polymer part with utilizing heating fluid are provided. In one embodiment of the present invention a method for forming polymer includes heating the mold apparatus with a first heat energy source comprising heating fluid to a first mold temperature, and then heating the mold apparatus with a second energy source which is different than the first energy source. The second energy source heats the mold surface to a second mold temperature greater than the first mold temperature to form the part to achieve a desired surface finish of the polymer part.

Abstract: An induction heating tool has an induction heating coil configured to generate a magnetic field closely matched to the shape of the anchor plate. The induction heating tool includes a base configured to assist an operator in aligning the coil over each anchor plate. In the disclosed embodiments, the base supports a circular induction coil with a structure that clearly shows the position of the induction coil. In the disclosed embodiments, material surrounding the induction coil is removed or made transparent so the operator can see the roof immediately surrounding the induction coil as an additional aid in positioning the tool over anchor plates.

Abstract: A system for inductively heating a workpiece may include an induction coil, at least one susceptor face sheet, and a current controller coupled. The induction coil may be configured to conduct an alternating current and generate a magnetic field in response to the alternating current. The susceptor face sheet may be configured to have a workpiece positioned therewith. The susceptor face sheet may be formed of a ferromagnetic alloy having a Curie temperature and being inductively heatable to an equilibrium temperature approaching the Curie temperature in response to the magnetic field. The current controller may be coupled to the induction coil and may be configured to adjust the alternating current in a manner causing a change in at least one heating parameter of the susceptor face sheet.

Abstract: The invention relates to a circuit for the inductive heating of a metal that is optionally embedded in a non-magnetic bed by means of a transformer. The transformer induces eddy currents in the metal as a function of an exciter current IL and an exciter voltage UL and forms a load impedance XL together with the metal to be heated. Moreover, temperature monitoring is provided for the metal to be heated. In order to provide advantageous monitoring conditions it is proposed that the load impedance XL is preferably operated in the region of the resonant frequency thereof, the exciter current IL and exciter voltage UL and their phase shift ?? relative to each other are measured and logged when the metal is heated, and a temperature progression which is proportional to the phase shift ?? is calculated from the exciter current IL, exciter voltage UL and phase shift ??.

Abstract: A multi-layer composite article for fusing to a substrate comprises a polymeric composite layer having a first polymeric matrix and an induction layer having a second polymeric matrix that includes an induction current-susceptible material. An induction current can be applied to the multi-layer composite article to generate heat within the induction layer to fuse the polymeric composite layer and/or the induction layer to an adjacent substrate.

Abstract: An induction heating inductor and perforated susceptor are formed as an integral unit to provide a low cost, physically stable, efficient, and easily cleaned unit.

Abstract: The present invention provides a method and device for inductively heating a first and second surface to form a closure assembly. A method contemplated by the present invention includes spacing an upper die from a lower die for receipt of the first surface and the second surface configured in an overlying orientation, securing one end of the first surface to an end of the second surface and compressing the first surface toward the second surface to form a compressed arrangement which is inductively heated into a closure assembly.

Abstract: A portable induction heating tool is provided as a membrane roofing tool for use in sealing anchor plates with a heat-activated adhesive to a membrane roofing member. The tool uses two different audible tones so two tools can be used simultaneously on a single roof, while allowing a user to easily distinguish between the operation of both tools. The main housing containing electronics is weather-tight, and requires no forced-cooling devices. The controller automatically performs data logging functions, such as counting the number of anchor plates per job or per day that have been properly placed, counting the number of activation events for a tool's life, tracking the number of faults which occur as the tool is being used, and the controller can identify the type of fault that occurs during operation of the tool. The controller also stores energy setting changes in memory.

Abstract: A method and a device (1) for bonding a metal fairing (6) to protect a leading edge of an aircraft airfoil (7), the metal fairing (6) is designed to be bonded against the airfoil (7) with the help of an adhesive (9). The bonding device (1) is remarkable in that it includes a rigid yoke (2) having inserted therein induction heater elements (30) for heating the metal fairing (6).

Abstract: A method of repairing in situ a pipe or tank of thermo-fusible material, with a step for installing an electric heating element, the heating element including electrical conductors, and with a step for supplying said conductors with appropriate electric energy. The electrical conductors are supplied by a control panel set up prior to the repair and matching, for different thermo-fusible materials and different types of damage of the pipe or tank to be repaired, at least one technical characteristic of the pipe or tank, one characteristic of the electric energy to be applied and a profile of the application time of the electric energy.

Abstract: A manufacturing apparatus of silicon seed rod in which two silicon seed rods are joined into one long silicon seed rod by welding, having: an upper seed rod holding part holding an upper silicon seed rod vertically; an elevating device holding a lower silicon seed rod which faces a lower end of the upper silicon seed rod in a state in which the lower silicon seed rod is movable vertically; an induction-heating coil being arranged around the lower end of the upper silicon seed rod; a preheating ring being disposed below the induction-heating coil; and a moving device of the preheating ring that moves the preheating ring between a heat position in which the preheating ring is induction-heated around an upper end of the lower silicon seed rod by the induction-heating coil and a wait position which is distant from the heat position.

Abstract: The present invention provides system for testing an electrical winding element that is usually a stator bar or a stator winding. The stator bar is attached to a short circuit conductive element to form a closed short circuit of a single turn that acts as a primary circuit. The closed short circuit is connected to a step-up transformer that will act as a secondary circuit and which has at least two turns. The step-up transformer uses a controlled variable voltage source that charges the closed short circuit. Charging the closed short circuit creates a current in the stator bar inner conductive element, causing heat on the stator bar by induction. The system of the present invention is suitable for an accelerated thermal aging test that simulates closely how heat is created by induction on stator bars of electric machines.

Abstract: A method for producing a confectionery product from at least two pieces with at least one interface between the two pieces and including meltable material at least in parts of the interface, comprising the step of heating the interface during or after the two pieces have been brought into contact with each other. An apparatus for producing a confectionery product from two or more pieces comprising at least one heater in or downstream of a station where at least two pieces of the confectionery product are brought into contact with each other. A mold for the production of a confectionery product having at least two pieces has at least one component or portion heatable by induction heating. A heatable component, preferably a ferromagnetic component provided in the vicinity of a confectionery product, is used for partially heating the confectionery product, preferably by induction heating.

Abstract: An apparatus may comprise a first tool die and a second tool die, each having a tool base. Each tool base may have a laminated structure that has a plurality of spaced metallic laminations. The laminated structure may have a truncated portion forming a cavity configured to receive a tool insert, and at least one opening for receiving an induction coil. The first tool die and the second tool die may also have a tool insert configured to be received in the cavity of the tool base. The tool insert may have a die susceptor capable of being heated by the induction coil. The apparatus may also have an actuator for moving the first tool die and the second tool die toward one another for forming a component between the die susceptor of the tool insert of the first tool die and the die susceptor of the tool insert of the second tool die.

Abstract: Quasi-isotropic chopped prepreg is used to make parts found in aerospace vehicles. Exemplary aerospace parts that are made using quasi-isotropic chopped prepreg include aircraft window frames, wing fairing supports, flange supports, frame gussets, rudder actuator brackets, shear ties, seat pedestals, cargo floor flange supports, storage bin fittings, antenna supports, torque tube pans, handle boxes, side guide fittings, wing box covers and intercostals.

Abstract: A method for selectively forming at least one region of a gasket sheet metal layer made of a spring steel, wherein, for the purposes of facilitating the forming process, the region of the sheet metal layer that is to be formed is heated up inductively for reducing the hardness thereof and the electromagnetic alternating field serving for the inductive heating process is concentrated onto the region that is to be formed, wherein the application time of the electromagnetic alternating field on each part of said region of the sheet metal layer that is to be formed amounts to at most approximately 2 seconds.

Abstract: Quasi-isotropic chopped prepreg is used to make parts found in aerospace vehicles. Exemplary aerospace parts that are made using quasi-isotropic chopped prepreg include aircraft window frames, wing fairing supports, flange supports, frame gussets, rudder actuator brackets, shear ties, seat pedestals, cargo floor flange supports, storage bin fittings, antenna supports, torque tube pans, handle boxes, side guide fittings, wing box covers and intercostals.

Abstract: Quasi-isotropic chopped prepreg is used to make parts found in aerospace vehicles. Exemplary aerospace parts that are made using quasi-isotropic chopped prepreg include aircraft window frames, wing fairing supports, flange supports, frame gussets, rudder actuator brackets, shear ties, seat pedestals, cargo floor flange supports, storage bin fittings, antenna supports, torque tube pans, handle boxes, side guide fittings, wing box covers and intercostals.