Abstract: A method and apparatus for manufacturing an exhaust pipe assembly which are capable of decreasing a temperature difference between a seam-welded outer and inner surface at the time of seam welding. The apparatus comprises an outer circumferential electrode wheel abutted on an outer circumference of a mounting ring, a pressing means pressing the outer circumferential electrode wheel to the mounting ring, an inner circumferential electrode wheel abutted on an inner circumference of a pipe making up an exhaust pipe assembly, a transformer serving as a voltage supply means for supplying a predetermined voltage to the outer and inner circumferential electrode wheels and, and a controller for controlling voltage of the transformer. Thickness T1 of the outer circumferential electrode wheel is larger than thickness T2 of the inner circumferential electrode wheel.

Abstract: An apparatus applies a wear coating on the interior surface of conduits, particularly conduit elbows, in which the weld head applying a weld bead forming the wear coating is supported by a wheel engaging the bottom surface of the conduit and interconnected with a push/pull cart mounted on a linear support frame exteriorly of the conduit by a plurality of linkage elements. Each of the head element and the linkage elements include a centralizing joint having a pair of transversely opposing rollers that engage the lateral sides of the conduit to maintain a consistent positioning of the welding arm at the distal end of the apparatus. The welding arm includes a three-axis adjustment for the welding torch tip for accurate location thereof within the conduit. Positional adjustment of the welding torch tip is provided by independent electric motors associated with each pivot axis in the welding arm.

Abstract: A laser-clad processing apparatus of the present invention is one which is for carrying out laser-clad processing onto a valve-seat portion of a cylinder head, and is characterized in that it comprises cylinder-head holding means (1) for holding a cylinder head (H) in an inclining manner so that the central axial line of a valve seat becomes the vertical direction, a laser-processing head (2) for irradiating a laser beam onto a process part of the valve seat and at the same time discharging a powdery material to this process part, rotary means (3) which rotates around the central axial line of the valve seat in such a state that the laser-processing head is inclined with respect to the vertical direction, and powdery-material supply means (4) for supplying the powdery material to the laser-processing head.

Abstract: A method and apparatus for manufacturing an exhaust pipe assembly for an engine which are capable of decreasing a temperature difference between a seam-welded outer surface and a seam-welded inner surface at the time of seam welding. An exhaust pipe assembly manufacturing apparatus 70 comprises an outer circumferential electrode wheel 71 abutted on an outer circumference of a mounting ring 41, a pressing means 102 pressing the outer circumferential electrode wheel 71 to the mounting ring 41, an inner circumferential electrode wheel 103 abutted on an inner circumference of a pipe 40 making up an exhaust pipe assembly 26, a transformer 104 serving as a voltage supply means for supplying a predetermined voltage to the outer and inner circumferential electrode wheels 71 and 103, and a controller 105 for control of voltage of the transformer 104. Thickness T1 of the outer circumferential electrode wheel 71 is formed larger than thickness T2 of the inner circumferential electrode wheel 103.

Abstract: A resistance pressure welding device includes a mounting to support a flange and at least one exhaust pipe to be welded to the flange and arranged in a flange opening of the flange, with the exhaust pipe having an end in the form of an outwardly directed collar. The collar is pressed against the flange by an inner electrode which is movable in an axial direction of the exhaust pipe to press. An outer electrode is placed in spaced-apart surrounding relationship to the inner electrode, and movable in the axial direction of the exhaust pipe against the flange from the same side as the inner electrode so that the welding current can be conducted across the contact surfaces of the collar and the flange.

Abstract: In response to the recent various requests, the present invention provides a method for manufacturing filler neck to facilitate jointing a mouthpiece and a feeding pipe which were manufactured separately into an integrated filler neck having an excellent hermeticity. The method for manufacturing a filler neck 1 comprises the following steps: jointing an inner face of the circumferential wall portion 16 of a feeding pipe and an outer face of the circumferential wall portion 12 of the mouthpiece, and integrating with the mouthpiece 2 and the feeding pipe 3, wherein the outer of the mouthpiece and the inner face of the feeding pipe are in relation to be fitted in a press-fitted condition, a seam welding is executed to the welding area W provided in a range of the overlapped area S defined by the width of the circumferential wall portions.

Abstract: A gas shield strip cladding welding system including a workpiece, a strip of welding material, an enclosure having an opening through which the strip of welding material passes, a feeder for controllably passing the strip of welding material into the enclosure through the opening, a gas delivery conduit connected to the enclosure so as to pass a shielding gas into the enclosure adjacent to the strip of material, and a power supply electrically connected to the strip of welding material and to the workpiece such that an arc is produced when the strip of welding material comes into close proximity to the workpiece. A mechanism is connected to the enclosure so as to move the enclosure continuously relative to the workpiece so as to deposit the welding material in a desired pattern. The shield gas includes an inert gas.

Abstract: A thermal reactor to carry out a chemical reaction under precise and controlled temperature conditions. In a preferred embodiment, the reactor supplies a carbon-laden atmosphere with a predetermined carbon potential to a heat treatment furnace. The reactor has a sealed chamber, in which a chemical reaction is carried out. The chamber forms an electrical resistance element in order to produce within it the reaction temperature conditions. The chamber further being electrically isolated, having an inlet for supplying reaction products, and an outlet for the products coming from the reaction. Temperature measuring thermocouples are positioned on the chamber to determine, accurately and locally, the temperature required for the reaction. Carbon potential is measured by a probe arranged at the chamber's outlet.

Abstract: A combustion line, having a combustion liner body and rings welded inside the liner body, is fabricated by enlarging the diameter of each ring so that the spacing between the outer pheripheral surface of the ring and the inner peripheral surface of the liner body may fall within a predetermined range. Subsequently tacking the ring and the liner body by lap resistance welding in the state in which the diameter of the ring has been enlarged; thereafter, brazing the rings and the liner body which have been tacked.

Abstract: The drive mechanism for driving the welding head (17) in rotation in the tube is arranged in a motor casing (18) inserted between first and second sections (16a, 16b) of a flexible tubing. The translational movements of the welding head (17) for positioning it in the tube (3) are provided by the sections (16a) of the flexible tubing. The transmission of rotation between the drive mechanism and the welding head (17) is provided by a flexible transmission member arranged in the second section (16b) of the flexible tubing. The device is intended in particular for welding a small repair liner at any height in a steam generator tube of a pressurized-water nuclear reactor.

Abstract: A resistance welding apparatus (10) is disclosed which is particularly adapted for use in welding parts (27) into the interior surface of a metal tube (17) in a pre-determined pattern obtained by longitudinal and rotational indexing of the tube. An elongated electrode arm (20) extends into the tube and has a feed track (35) attached thereto through which the metal pieces (27) to be welded are moved down the length of the electrode arm (20). The other end of the electrode arm (20) is rigidly connected to a mount (21) and is electrically insulated therefrom. At the end of the feed track (35), a lever (61) aligns the lead metal piece so as to be at the same level as an end support (43), and a pusher lug (41) advances the metal piece to the end support (43). A piston (46) carried by the end support and acting against the inside wall of the tube moves the end support (43) transversely of the electrical arm to bring the piece (27) to be welded into pressure contact with the inside of the tube (17).

Abstract: Internal pipe welding apparatus, including a pair of internal pipe clamps between which is disposed a rotative welding head support. The welding wire and gas feed conduits are disposed through passages through the central hub of one of the clamps. The welding head support is rotated by a ring gear engaged by a gear carried by a shaft disposed through a passage of the central hub of the other clamp. The gear engagement with the ring gear is adjustable to minimize vibration and chatter. The welding wire feeders are mounted on a block support at the front of the first mentioned central hub.

Abstract: Apparatus for internal welding of pipes is provided with an external mechanism for rotating a pipe to be treated and a car insertable into the pipe and operable within the pipe. The car which carries a welding equipment is rigidly mounted to a central shaft which is freely pivotally mounted by means of bearings in two subframes each of which carries a number of tread rollers which can be locked against the inner surface of the pipe, so that the subframes during the operation are rotated together with the pipe whereas the car hangs downwardly within the pipe.

Abstract: An internal apparatus for flash welding pipes together in end to end relationship both under factory conditions and in the field, for example in laying trunk pipelines, comprises an elongate supporting member carrying an axially movable clamping assembly with electrode jaws for clamping one pipe, an axially immovable clamping assembly with electrode jaws for clamping the other pipe, and a doughnut-type welding transformer. The welding transformer is disposed at the side of the axially immovable clamping assembly, which is distant from the joint. The axially immovable clamping assembly is mounted on the elongate supporting member in a manner to provide an annular clearance therebetween such that there are extending therethrough two coaxial contact tubes, which are electrically insulated from one another and connect the welding transformer with the electrode jaws, whereby in operation a welding circuit is established.

Abstract: A pipe resistance butt welding apparatus comprises a body with an elongated arrying member and two internal expanding clamps including current-feeding shoes. One of the clamps is rigidly attached to the body, whereas the other is movably mounted on the elongated carrying member and connected with a drive intended to communicate reciprocating motion to the other clamp. A trimming mechanism for removing flash is mounted on at least one of the internal expanding clamps. The body of the apparatus mounts centering supporting rollers and driving wheels, the former and the latter being secured thereto by means of spring-loaded levers. The driving wheels are connected with a rotation drive intended to rotate the wheels. The body carries a powder cylinder and spring-loaded three-arm rockers, the latter being turnably mounted. The first arm of each of said three-arm rockers carries a driving wheel, the second arm carries an additional supporting roller, and the third arm is connected with a rod of the power cylinder.

Abstract: A catalytic converter having two spaced catalyst elements is positioned between a front muffler and a rear muffler. Chrome plating of the mufflers does not adversely affect performance of the catalyst elements because welding of the mufflers to opposite ends of the catalytic converter is accomplished after the chrome plating step. Masking of the joinder areas before plating avoids blow holes at the welds, and silver paint is later applied to the areas which were masked. The catalytic converter is constructed by simultaneously pushing the two catalyst elements and flanged sleeves into opposite ends of the catalyst casing, using tapered guide rings and flanged pusher bars to squeeze peripheral cushions into place within the catalyst casing and around each of the catalyst elements. Welding electrodes are employed in combination with the flanged pusher bars to spot weld the catalyst casing to the flanged sleeves.

Abstract: A continuous lap-seaming electrical resistance welding machine for can bodies is disclosed. Two electrode units together define a welding passage, through which laps of sheet metal are passed for welding. Each of the electrode units comprises a band electrode running over an electrode roller having a stationary axis. A band guide roller spaced from the electrode roller(s) in continuation of the welding passage forms a straight-line section between the electrode roller(s) and the associated guide roller. Preferably the guide roller is disposed downstream of electrode roller relative to the direction of displacement of the laps through the welding passage.

Abstract: A welder for welding side seams of tubular bodies. The welder has a body feed in the form of a single conveyor which serves to receive bodies at regular intervals from a rounded unseamed tubular body supply and to move the bodies into a welding head nip with the bodies being initially widely spaced and then the gap between a body in the welding head and a trailing body being rapidly reduced so that the leading edge of a following body enters into the nip at the same moment as the trailing edge of a leading body begins to depart from the nip, with the adjacent edges of adjacent bodies being in substantially touching but positively spaced relation.

Abstract: A confined space welding apparatus which is to interiorly weld a tube to a structure such as a wall of an enlarged chamber. The position of the weld bead is initially determined through a set gage. This set gage is then employed to accurately position the welding electrode within the welding apparatus. The welding apparatus is includes collapsible handles to facilitate insertion of the welding apparatus within the enlarged chamber. The collapsible handles are then moved to their extended operable position and then the welding apparatus is securely clamped within a conduit positioning the welding electrode at the area to be welded.

Abstract: An improvement in a method for producing a welded metallic can body. The method involves holding and pressing a lap portion of the side marginal portions of a can body-like structure, which has been formed by bending a metal blank into a cylindrical shape, along its entire length between a pair of opposing parallel wire electrodes placed on the opposing surfaces of parallel electrodes, and passing an electric current across the parallel electrodes for a predetermined period of time during the pressing to subject the lap portion to resistance welding. At least one of the parallel electrodes is divided longitudinally into two or more portions electrically insulated from each other, and an electric current is passed through at least one of them independently from the other portions so that the temperature rise in the lap portion of the can body-like structure becomes uniform. Also disclosed is an apparatus for producing a welded metallic can body in accordance with the aforesaid method.

Abstract: Pipe components, i.e., pipes, adapting members and fittings made of weldable plastic, are interconnected by electrically weldable joints. The welding process is made possible by a welding sleeve 3 being connected to the output 4 of the device. A switch-on monitor 11 permits the switching on of a switch stage 7 of the welding current circuit. The thermal energy is determined by square-law simulation of the welding or mains voltage in a pulse generator 9, which produces a pulse frequency which is dependent on this value and whose pulses are summed in a counter 10. Once a count value that corresponds to the thermal energy has been reached, the switch stage 7 is switched off. If the count value is not reached a function monitor 5 gives a warning signal.

Abstract: A pipe resistance butt welding apparatus disposable within the pipes to be welded comprises a fixed expanding clamp and a movable expanding clamp, provided with clamping elements and actuating cylinders and intended to fix the pipes to be welded with respect to the apparatus. A cylinder to effect an axial movement of the movable expanding clamp is installed at the end at which this expanding clamp is located; the axial movement provides for drawing together the ends of the pipes to be welded in the course of fusion and upsetting. The cylinder for the axial movement of the movable expanding clamp is coupled with the actuating cylinder of the same clamp and with the clamping elements. The devices making up the apparatus and the cylinders are coaxially installed within a body wherefrom the clamp elements extend outwardly to engage the inner surface of the pipes being welded. Modifications of the apparatus for weld-joining of medium and large diameter pipes respectively are also described.

Abstract: Pipe welding clamp apparatus, including a pair of clamp assemblies, one being of conventional design and the other being of a special design permitting access to the axial space between the clamp assemblies so that internal welding assemblies may be disposed partly within said axial space and partly at a location opposite said special clamp assembly from said axial space. Each welding assembly includes a relatively large welding electrode reel and an electrode feeder at said location, communicated with a torch assembly in said axial space through a flexible tube. Each torch assembly includes means for torch position adjustments angularly and radially, and includes novel means for oscillating the torch so that a wider root weld is formed which will bridge the welding gap between adjacent pipe ends in spite of torch position misalignment and in spite of irregularities in pipe alignment and welding gap width. Novel clamp locator means and wheel support means are also disclosed.

Abstract: For palletized handling of goods a pressure frame is made from springy frame members of L-shaped section, which are all similarly tilted for two reasons: firstly to enable identical pressure frames to nest safely in storage and secondly to accommodate stretching of straps which secure the palletized goods. Two opposite side members are bowed, upwardly concave and after placing the frame around the top of a stack of goods, holding straps are put around the stack and the frame. Tightening the straps causes the frame to distort slightly, reducing the tilt of the frame members, and the bowing of the two bowed members. Owing to their resilience, the frame members tend to recover the tilt and bowing and so keep the straps tensioned, and the stack secured, despite the straps stretching slightly.

Abstract: An axial mandrel having good electrical conductivity is fitted with conical metal washers and insulating pastilles in alternate sequence. A nut applied against an insulating support at the lower end of the mandrel exerts a compressive stress on the washers, the peripheral edges of which are applied against a lining sleeve placed within a leaky portion of a heat-exchanger tube. Each washer thus exerts a radial force which applies the sleeve in intimate contact with the tube along a number of circular lines corresponding to the number of washers. An electric current is passed through the mandrel, the washers, the lining sleeve, thus uniting the tube and the lining sleeve by means of circular resistance welds.

Abstract: A method for manufacturing a gas turbine combustion chamber that preserves cooling fluid holes therein. Passages are formed in one surface of each of two metal sheets. A plurality of cooling fluid holes are drilled through the passages to the other surface of each sheet. The two metal sheets are abutted face-to-face so that their respective passages form channels and the sheets are thereafter brazed together. The brazed sheets are bent to form an annular shaped chamber having a butt joint running along the length of the chamber. The butt joint is electric-arc welded along each side of the same, there being only partial penetration by each weld thereby avoiding the filling in of any of the cooling fluid holes, in the line of the weld, with melted material.

Abstract: A welder arranged inside pipes to be welded comprises a housing with the longitudinal axis thereof matched with the axis of the pipes. On the housing are a welding transformer and two mechanisms clamping the pipes, each having a drive moving the mechanism along the axis of the housing, and each being electrically connected to the transformer. The housing has mounted thereon a pipe flashing and upsetting mechanism with its own hydraulic drive, kinematically coupled to one of the pipe clamping mechanisms, a hydraulic pump supplying fluid to the drives, and a mechanism driving the welder along the pipes' axis. The housing carries two bearing discs secured at opposite ends and three clips mounted on roller supports and movable along the housing's axis. Two clips are incorporated in the first and second clamping mechanisms, respectively, and the third is part of the flashing and upsetting mechanism.

Abstract: Welding apparatus particularly adapted for use in welding parts into the interior surfaces of a metal tube in a pre-determined pattern obtained by longitudinal and rotational indexing of the tube. An elongated electrode arm, which is selectively flexible in one direction, extends into the tube and has a feed track attached thereto through which the metal pieces to be welded are moved into position to the welding head on the end of the electrode arm. The other end of the electrode arm is rigidly connected to a mount and is electrically insulated therefrom. A hydraulic piston carried by the electrode arm at its free end is actuatable to drive the entire arm sideways in its direction of flexibility so as to bring the piece to be welded into firm contact with the inside of the tube. Electrical current is then passed through the electrode arm and the piece to be welded, to the tube, and then to a grounded contact, to resistance weld the metal piece to the tube.

Abstract: In longitudinally seam-welding a pipe-blank for welded steel pipe from the inside along a groove by the GMA welding process which comprises using direct electric current supplied to a plurality of consumable electrodes in tandem through at least one cable as the welding current, at least two even-numbered consumable electrodes are used, half of said consumable electrodes being connected to said direct current so as to be positive in polarity and the remaining half of said consumable electrodes being connected to said direct current so as to be negative in polarity, to enable lines of magnetic force produced by said direct electric current for welding flowing through said at least one cable introduced into said pipe-blank to cancel each other, thereby preventing magnetization of said pipe-blank and the resulting magnetic arc blow of the welding arc.

Abstract: An instrumentation installation tool (30) for weldably attaching strain gages (20) or other instrumentation to the interior of a steam generator tube (42). The exterior surface of the section (32) is formed with four longitudinal grooves (32A, 36B, 36C and 38). A welding slot (44) is situated in one of the grooves (38). A ramp (46), oriented within the section (32) is in close proximity to the slot (44). Additionally, an elongated multitipped electrode (80) is slidably and coaxially disposed within the section (32).

Abstract: In longitudinally seam-welding a pipe-blank for welded steel pipe from the inside along a groove by the reverse-polarity GMA welding process comprising using direct electric current supplied to a consumable electrode through a cable as the welding current with said consumable electrode as the anode, the direction of said direct electric current for welding flowing through said cable introduced into said pipe-blank is set in the same direction as that of welding, thereby preventing occurrence of a magnetic arc blow of the welding arc from said consumable electrode toward the upstream side of the welding direction, i.e., in the opposite direction to that of welding.

Abstract: Apparatus is disclosed for supporting and rotating a pair of hollow tank sections of generally circular cross section, including scalene frusto-conical tank sections, during welding of the sections in end-to-end abutting relation to form an elongted tank. The apparatus includes three longitudinally spaced, axially aligned, rotatable rings which define a welding cage. The center ring includes a plurality of circumferentially spaced, radially directed jacks, each extendible the same distance regardless of the resistance encountered by a particular jack to force the abutting edges of the tank sections into a precise circular cross section and support and hold the abutting edges in aligned relation during rotation and welding.

Abstract: An apparatus for facilitating the bending and forming of plastic pipe or other devices is provided which includes an elastomer boot capable of expansion and contracting between a first diameter and a second diameter. The first diameter boot size permits boot insertion into the plastic pipe. The boot preferably is a tubular structure having a closed first end. An adapter is mounted along the second end of the boot, which seals the boot to fluid flow, except through the adapter. The adapter has an axial opening extending through it, which preferably is used to attach a coaxial conduit means to the boot. After insertion in the pipe, the boot is expanded to its second diameter size, that size conforming to the internal diameter of the pipe. Means for heating the pipe to bending or forming temperature through the boot also is provided. After reaching bending temperature, the pipe is bent to the desired shape. Thereafter, the pipe is cooled by circulating fluid through the boot by way of the conduit means.

Abstract: A flux back-up assembly for a tank welding fixture is disclosed having a rotatable ring which supports a plurality of circumferentially spaced, radially extendible jacks for supporting and clamping hollow tank sections during welding of the sections in end-to-end abutting relation to form an elongated tank. The flux back-up assembly includes a continuous circular, flux receiving trough member formed of telescoping accurate sections attached to the extendible tank engaging ends of the jacks and adapted to telescope circumferentially whereby the continuous circular trough may expand or contract in diameter as the jacks are extended or retracted to accommodate tank sections of different diameters.

Abstract: An apparatus and method for heating the elongated, generally cylindrical surface of the internal elongated bore of a gun barrel preparatory to quench hardening of the cylindrical surface. There is provided a generally cylindrical inductor extending through the gun bore with electrical connector means between the gun bore and inductor at each end. One of the electrical connecting means includes an electrical circuit between the barrel and inductor wherein the electrical circuit includes means for creating a high frequency alternating current flow in the path including the inductor and gun barrel, in electrical series, whereby heating of the gun barrel is concentrated adjacent the cylindrical surface of the bore.