Abstract: The present invention provides a simple method for ablating a protective thin film on a bulk surface and roughening the underlying bulk. In an embodiment, silicon nitride thin films, which are useful as etch-stop masks in micro- and nano-fabrication, is removed from a silicon wafer's surface using a hand-held “flameless” Tesla-coil lighter. Vias created by a spatially localized electron beam from the lighter allow a practitioner to perform micro- and nano-fabrication without the conventional steps of needing a photoresist and photolithography. Patterning could be achieved with a hard mask or rastering of the spatially confined discharge, offering—with low barriers to rapid use—particular capabilities that might otherwise be out of reach to researchers without access to conventional, instrumentation-intensive micro- and nano-fabrication workflows.

Abstract: An electric discharge machining apparatus includes a tool electrode that performs electric discharge machining to a workpiece, a tubular extended guide in which the tool electrode is inserted, a long nozzle in which the tool electrode is inserted with a tip protruded, and provided along an outer wall surface of the extended guide so as to provide mist generating space between the extended guide and the long nozzle, a compressed gas supplying device supplying compressed gas into the mist generating space, and a pressurized working fluid supplying device supplying pressurized working fluid into working fluid filling space between the tool electrode and the extended guide.

Abstract: An exemplary method of manufacturing an electrical discharge machining electrode includes, among other things, immersing at least a portion of an electrode base in a fluid, and electroplating an electrode coating containing diamond to an electrode base.

Abstract: The present invention is a method of metal polishing and oxidation film process applied on a metal workpiece. The process comprises (a) providing the metallic workpiece in an electrolysis polishing liquid; (b) a temperature control device controlling a liquid temperature of the electrolysis polishing liquid; (c) a voltage supply device to exercising an operating voltage between the metallic workpiece and the electrolysis polishing liquid; (d) polishing the surface of the metallic workpiece and forming an oxidation layer by regulating the temperature control device and the voltage supply device; and (e) determining a film thickness of the oxidation layer formed on the metallic workpiece according to an operation time, wherein the film thickness is related to a roughness and a color displayed on the metallic workpiece. The metallic workpiece may be dyed together during the polishing process without adding any dyes. The present invention further provides a system of alloy oxidation film process.

Abstract: A dielectric working fluid centralized management system is equipped with a dielectric working fluid adjustment apparatus for adjusting the fluid quality of a dielectric working fluid of a plurality of wire electrical discharge machines, a dielectric working fluid delivery and reception control member for controlling delivery and reception of the dielectric working fluid between a plurality of dielectric working fluid storage tanks disposed corresponding respectively to the plurality of wire electrical discharge machines, and in which the dielectric working fluid is stored, and the dielectric working fluid adjustment apparatus, and a dielectric working fluid quality controller, which receives dielectric working fluid information from the plurality of wire electrical discharge machines and controls the dielectric working fluid delivery and reception control member, or both the dielectric working fluid delivery and reception control member and the dielectric working fluid adjustment apparatus.

Abstract: An electrical discharge machine is disclosed having a concentration detection function for a rust inhibitor containing an organic compound uses coloring of a metal complex produced through the reaction of the rust inhibitor with a color reagent to enable a detector to detect the change of characteristics involved in the change of the color of the metal complex. A predetermined amount of working fluid is sampled in a sampling cell at regular time intervals, a predetermined amount of color reagent is added to the working fluid, and the change of the color of the working fluid is detected by the detector.

Abstract: A method for hole formation using an electrical discharge machining tool configured to penetrate metal. The method includes the steps of: penetrating the metal using an electrode to form a hole by moving the electrode away from a starting point; verifying that the hole is complete using the electrical discharge machine; and wherein the verifying step includes the step of probing the hole with the electrode.

Abstract: In a wire electric discharge machine, time from application of a voltage to a machining gap between a workpiece and a wire electrode until occurrence of electric discharge is measured as a discharge delay time, and the measured discharge delay time is integrated over a predetermined measurement period to calculate a discharge delay integrated time. Further, the number of times of the voltage application in the measurement period is counted. An average discharge delay time per voltage application in the measurement period is calculated from the discharge delay integrated time and the number of times of voltage application. The movement of the wire electrode with respect to the workpiece is controlled on the basis of the average discharge delay time.

Abstract: A method of additive manufacturing of a component includes cutting a plurality of sheets, each sheet corresponding to a respective cross-section of the component, tack welding the sheets to one another to form a stack, arranging the stack in a mold, and spark plasma sintering the tack-welded stack of sheets to reduce vacancies and dislocations between adjacent sheets of the stack.

Abstract: A method for predicting precision of an electrical discharge machine is provided. In the method, plural sets of process data are obtained while the electrical discharge machine processes workpiece samples. Process features are established based on the process data. Each of the workpiece samples with respect to each of at least one measurement item is measured by using a metrology tool, thereby obtaining measurement values of the workpiece samples with respect to each measurement item. A correlation analysis operation is performed to obtain correlation coefficients. At least one key feature is selected from the process features as representative according to the correlation coefficients. The measurement values of the workpiece samples with respect to each measurement item, and the sets of process data corresponding to the key features are used to build a predictive model for predicting the precision of the electrical discharge machine.

Abstract: A first electrode coolant path is configured to cool a first welding electrode by liquid coolant flowing from a supply path through the first electrode coolant path to a return path. A second electrode coolant path is configured to cool a second welding electrode by liquid coolant flowing from the supply path through the second electrode coolant path to the return path. Three or more valves are configured to stop or reduce liquid coolant flow through the first or second electrode coolant path and configured to stop or reduce liquid coolant backflow from the return path when the first or second welding electrode is at least partially detached. At least one valve is coupled in the first or second electrode coolant path. A drawback apparatus generates a suction force to draw liquid coolant away from a gap formed when the first or second welding electrode is at least partially detached.

Abstract: A wire electric discharge machine has a function of estimating the time for replacement of a filter based on a use situation for the machine. A time Tr during which the filter is serviceable is calculated according to an equation, Tr=|(Pd?Pn)/?P|, based on a fluid pressure variation amount ?P, a current filter fluid pressure Pn, and a filter life pressure. A remaining available time Td for the filter which takes into account the operation rate of the machine is calculated according to an equation, Td=Tr/W.

Abstract: A portable movable discharge processing system by short electric arc, including a power supply cooling water tank, a short electric arc cutting power supply, a ring current device a feeding mechanism, a hanging bracket and a pneumatic ring current tool mounted on the hanging bracket, which are successively and cooperatively mounted on a horizontal plane; an air compressor and a sewage pump, which are successively connected to the feeding mechanism; a self-priming pump and a movable short-electric arc cutting device control cabinet, which are successively connected to the air compressor; an anode device which is connected to the movable short-electric arc cutting device control cabinet through an anode cable; a cathode device which is connected to the movable short-electric arc cutting device control cabinet through a cathode cable; and a water pump which is connected to the anode device through a pipeline.

Abstract: The present invention relates to a production method for a negative electrode active material for a lithium secondary battery, and to a lithium secondary battery, and provides a production method for a lithium secondary battery negative electrode active material that is produced by mechanically grinding or crushing, in dry or wet conditions, particulate silicon, which is in a secondary particle state formed by agglomerating crystalline and amorphous silicon primary particles.

Abstract: A laser cutting and engraving machine with a fire safety mechanism, comprising a machine body, a laser engraving mechanism provided in the machine body, and a work platform. The laser engraving mechanism is mounted on a work track and is movable along the work track to cut or engrave a workpiece provided on the work platform. The fire safety mechanism is provided in the machine body. The fire safety mechanism comprises a fire source sensing unit, a fire extinguishing unit, and a control unit, in which the control unit is electrically connected to the fire source sensing unit and the fire extinguishing unit, and it receives and processes a signal delivered from the fire source sensing unit to determine if the machine body is ignited and thereby controlling the activation of the fire extinguishing unit.

Abstract: An electrical discharge machining (EDM) system according to embodiments includes: a guide structure; a plurality of electrode devices positioned at least partially within the guide structure, the plurality of electrode devices aligned to provide a plurality of electrical discharges to a workpiece, each of the plurality of electrode devices including: an electrode for positioning proximate the workpiece; an electrode holder coupled to the electrode for holding the electrode proximate the workpiece; and a driver coupled to the electrode holder, the driver adapted to modify a position of the electrode holder and the electrode; and a control system operably connected with the driver, the control system configured to provide instructions to the driver of at least one of the plurality of electrode devices to modify a position of the at least one of the plurality of electrodes independently of at least one other one of the plurality of electrodes.

Abstract: In an electrical discharge machine that applies a voltage between an electrode and a workpiece to generate electrical discharge, an electrode holder holds the electrode. An ultrasonic motor has a fingertip that comes into contact with electrode holder, and moves electrode holder in a driving direction by moving the fingertip in an annular manner at an ultrasonic-range frequency. A roller bearing guides the movement of the electrode holder in the driving direction. A control circuit controls a position of the electrode in the driving direction by driving the ultrasonic motor, and moves the electrode holder based on an abnormality occurring in resistance against the movement of the electrode holder in the driving direction such that the electrode holder is moved by a movement distance equivalent to when the largest roller element among a plurality of roller elements of the roller bearing rolls and rotates once without sliding or longer.

Abstract: It is an object to provide a small-hole electrical discharge machining device to discharge the machining debris efficiently and to drill a small hole by electrical discharge machining at a high speed.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece is disclosed. In some implementations, a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip, and removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and to cool.

Abstract: A wire electric discharge machine has a function for controlling the machining liquid temperature. When it is predicted that the machining liquid temperature rises linearly, the machining liquid begins to be warmed at time t5b to reach machining liquid control temperature T2 at human operation beginning time t2. If the temperature rise at predetermined later time t8 is greater than predicted, temperature rising suspended from time t8 to a later time t9. Temperature rising resumed at time t9. This allows the machining liquid temperature to reach the machining liquid control temperature T2 without wasting electric power.

Abstract: The present method creates a relatively thin in situ brazing alloy layer upon first and second component edges which are brought together in order to create a component joint. This in situ brazing alloy layer is created by deposition of brazing elements, such as copper or nickel, from an electrical discharge cutting process electrode depletion utilized in order to cut the component edges, and then a subsequent brazing technique creates through interstitial migration between that brazing alloy layer and the underlying material substrate of the components a robust component joint wherein the in situ brazing alloy layer penetrates the respective component cut edge surface to only a limited depth such that the geometric effect is similarly limited, and the properties of the underlying component material structure are maintained.

Abstract: A seal is brought into contact with a filter media, a filter pump is operated to start filtration, and a signal from a pressure sensor is received. When a predetermined value is exceeded by the signal from the pressure sensor, the filter pump is stopped, the seal is separated from the filter media, and take-up of one section of the filter by a filter collection roll is started. In finishing filter supply from a filter supply roll, drive of a motor is stopped, and an alarm signal is transmitted. If the supply is not to be finished, one section of the filter is taken up by the filter collection roll, and the next stage of filtration is entered.

Abstract: A method for manufacturing a honeycomb structure forming die including a liquid groove forming step for forming linear processing liquid grooves whose width is smaller than that of the slit, in positions for forming the slits that form the partition walls of the honeycomb structure by subjecting the kneaded clay to extrusion in one side end face as a kneaded clay forming face of a plate-shaped die substrate. An introduction hole forming step for forming introduction holes for introducing the kneaded clay is performed before or after the liquid groove forming step. Slits communicating with the introduction holes are formed by performing comb-like electro-discharge machining by a comb-like electrode where plate-shaped protrusion electrodes, each corresponding to the width of the slit, are disposed in positions including the processing liquid grooves.

Abstract: A sealing mechanism is disposed in a lower-arm insertion portion of a working tank of a wire-cut electric discharge machine, and a pre-sealing unit is attached to the sealing mechanism. The pre-sealing unit includes bellows unit and partition unit which surrounds the sealing mechanism from within the working tank. Further, a supply pipe formed with a plurality of openings directed to the sealing mechanism is located at the upper part of the bellows unit, and a working fluid is introduced into the pre-sealing unit through the openings of the supply pipe.

Abstract: An apparatus and method for machining apertures into a conductive workpiece is disclosed. The apparatus has a tank capable of holding a dielectric fluid, and a fixture for holding the workpiece in the tank. An electric discharge machine with an electrode, a power supply connected to the electrode that produces machining pulses for electric discharge machining through the workpiece, and a controller for regulating the power supply and electrode position is also part of the apparatus. Finally, the apparatus has a pressure transducer connected to the fixture, and a process controller in communication with the electric discharge machine controller and pressure transducer.

Abstract: In a discharge pulse current introduced into a machining gap between a wire electrode and a workpiece, ineffective discharge pulses not contributing to machining are discriminated and the number of the ineffective discharge pulses is counted. Moreover, an electrical discharge position is detected. An unevenly distributed state of machining chips in the machining gap is discriminated based on the counted number of the ineffective discharge pulses and the detected electrical discharge position. In order to eliminate the unevenly distributed state of the machining chips based on the unevenly distributed state of the machining chips, a flow rate of a working fluid supplied from an upper working fluid feeder in an upper wire guide and a flow rate of a working fluid supplied from a lower working fluid feeder in a lower wire guide are adjusted.

Abstract: A direct-metal deposition (DMD) processing stage and a 5DOF (degree of freedom) dry micro-EDM (mEDM) stage are integrated to provide the submicron scale resolution necessary for the ultra-precision processing of work pieces. The DMD processing stage includes optical feedback for dimensional control utilizing a high-power, fiber-coupled diode laser with fast response time and small beam parameter product. The electrical discharge machining (EDM) stage is a dry EDM stage using an inert gas with appropriate dielectric properties to perform the surface finishing operations. The system further includes one or more surface treatment operations to obtain a desired level of surface hardness or wear resistance and/or to minimize the distortion induced in treating the surface.

Abstract: A machine tool for separative machining of preferably plate-like workpieces, for example, metal sheets, has a workpiece support and a discharge device on the workpiece support. The discharge device discharges workpiece parts produced as products of the separative machining. The discharge device includes two opening sections are adjustable relative to one another in the horizontal Y direction to form a through-opening for discharge of workpiece parts. The opening sections are adjustable into different positions relative to one another in the horizontal Y direction, to form through-openings of different widths for discharge of workpiece parts.

Abstract: A grinding machine for grinding a workpiece comprises a machine frame, a bearing device provided on the machine frame and movable along guides, in which a cup-shaped grinding wheel is rotatably drivable about a grinding wheel axis and electrically insulated. The grinding wheel is electrically connected to a generator. The device for profile dressing, sharpening and cleaning the grinding wheel consists of a single cup-shaped electrode, which is drivable about its central axis and is placed on a slide, which allows a working gap to exist between the machining surface of the cup-shaped electrode and the annular abrasive surface. A spark erosion discharge occurs in the gap when a voltage is applied. The grinding wheel can thereby be optimally conditioned by electric discharge machining.

Abstract: A wire-cut electric discharge machine has a cooling device for cooling the machining fluid. A controller for controlling the cooling operation of the cooling device controls the machining fluid temperature by automatically switching, depending on the relationship between the ambient temperature of the wire-cut electric discharge machine and the temperature of the machining fluid, between a fixed temperature control mode in which the machining fluid temperature is maintained at a preset value and a differential temperature control mode in which the machining fluid temperature follows the ambient temperature to limit the difference between the machining fluid temperature and the ambient temperature to a preset range.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece. In some implementations a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip an removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and cool.

Abstract: An EDM spindle assembly is provided comprising a pull stud, an electrode holder, a fluid seal, and a seal holder. A threaded outside diameter of the seal holder is threadedly engaged with a threaded inside diameter of a counter bore formed in the tail end of the electrode holder. A threaded outside diameter of the pull stud is threadedly engaged with the threaded inside diameter of the counter bore. The threaded inside diameter of the counter bore in the electrode holder comprises a longitudinal threading dimension that is sufficient to accommodate the entire longitudinal threaded outside diameter of the seal holder and a portion of the longitudinal threaded outside diameter of the pull stud sufficient to create threaded engagement, with the fluid seal positioned in the seal accommodating space.

Abstract: Target fluid is made into electrolyte solution when measured fluid-quality value is lower than a first condition value, by substituting an impurity anion contained in the target fluid with a predetermined anion and substituting an impurity cation contained in the target fluid with a predetermined cation, and purified when the fluid-quality value is higher than a second condition value. The above procedures are repeated, so that the fluid-quality value of the target fluid falls within a predetermined range, to make the target fluid into electrolyte solution with a correlation between pH and conductivity.

Abstract: The hand-held electro-discharge machining fastener removal device of this invention brings an EDM electrode and its supporting ground pin and dielectric fluid structure to a fastener in a workpiece, such as an aircraft fuselage. The hand-held device brings the dielectric fluid, power supply, and control system structure to the fastener in a compact tool to permit EDM machining to be brought to large structures.

Abstract: An electrical-discharge machining apparatus for machining a workpiece using an aqueous machining fluid includes an insulator for electrically insulating a machine platen from the workpiece where the workpiece is placed. A machining-fluid-property measuring instrument measures the state of the machining fluid; and a machining-fluid-property controller maintains the pH of the machining fluid so as to be kept within 8.5 through 10.5.

Abstract: For specifying a cause of generation of a water level abnormality alarm in a wire-cut electric discharge machine, stopping supply of a machining liquid to a machining tank when the alarm is generated, draining the liquid; measuring an amount of change in the water level per unit time that is detected by the water level detecting unit; and displaying a question to an operator about the measured amount of change in water level and the state of a water level adjusting mechanism. The operator manually inputs an answer to the displayed question, and specifies, from the answer input by means of the inputting unit, a part which causes the generation of the alarm.

Abstract: A sealing apparatus comprises a circulating channel for a wire cutting machine, and the sealing apparatus further includes a channel at the position of a lower arm in the fluid tank for injecting a liquid, and a sealing O-ring installed at the sealing apparatus for preventing a leak of liquid, such that a circulating channel is formed around the periphery of the lower arm. The liquid is injected through an injecting inlet into the circulating channel such that the centrifugal force produced by the whirling flow can wash away the debrises attached on the lower arm, and discharge the debrises from a discharge opening to the outside.

Abstract: In an electric discharge machining apparatus that machines a workpiece (1) by using a water-based dielectric fluid as a dielectric fluid while a voltage is being applied to a machining gap between an electrode (2) and the workpiece (1), the electric discharge machine includes: an anticorrosive power source section (26) that applies a predetermined voltage by taking the workpiece (1) as a cathode and taking as an anode an anticorrosive electrode (25) opposing the workpiece (1) with an insulator (24) therebetween; a dielectric fluid quality measuring instrument (22) that measures a quality of the dielectric fluid; and a dielectric fluid quality control section (16, 17, 18, 19, 20, 21, 23) that controls a pH level of the dielectric fluid to be within a range from 8.5 to 10.5 on the basis of the measured result of the dielectric fluid quality measuring instrument (22).

Abstract: A water purifying unit generates pure water by eliminating impurity ions from dielectric fluid. A corrosion-protection-ion generating unit generates corrosion protection ions, substitutes predetermined cations for impurity cations contained in the dielectric fluid, and substitutes the corrosion protection ions for impurity anions contained in the dielectric fluid. A switching unit switches a supply of the dielectric fluid between the water purifying unit and the corrosion-protection-ion generating unit. A switching control unit controls the switching unit based on a conductivity of the dielectric fluid measured by a conductivity measuring unit.

Abstract: A machining fluid is provided. A machining fluid for one of an electrical discharge machining process and an electrical discharge machining-polishing process, comprising a polymolecular powder, a hard particle and a carrier liquid, wherein a concentration of the polymolecular powder is lower than 500 g/L.

Abstract: The invention relates to a method for producing a thread in a bore (2) by remote automatic machining characterized in that the method consists in introducing into the bore (2) an electrode (11) provided with a thread (20) whose shape and dimensions are pre-determined according to the shape and dimensions of an inside thread to be produced, in machining the internal threads by electroerosion displacing the electrode (11) in an orbital manner in the bore (2) according to a predetermined number of operations and in adjusting the machining parameters according to each operation. A device for carrying out said method is also disclosed.

Abstract: A seal structure channels drainage of machining fluid from the periphery of an opening for a lower arm of a wire-cut electric discharge machine. The seal structure restricts flowage to the outside of machining fluid through the opening (slot) in a side of a machining tank and has a first seal and a second seal (a seal plate) affixed to the first seal so as to cover the opening. An unevenly shaped part including ridges and grooves extending in the long direction of the first seal is formed on the first seal, and passages are provided that communicate with the groove and the outside to channel the machining fluid drainage path. The first seal may be composed of a plurality of members. A suction device sucks up machining fluid draining from the passages.

Abstract: A discharge voltage detecting unit of an electric discharge machine detects a discharge voltage and determines an average discharge voltage in a specified period of time. An optimum machining condition computing unit determines a discharge current that makes an average discharge voltage detected by a discharge voltage detecting unit equal to an average discharge voltage when a new machining liquid is used. The optimum machining condition computing unit determines an optimal discharging time, an optimal non-operating time, and an optimal servo reference voltage from relational equations depending on the determined discharge current. A machining condition data base storing unit stores the discharge current, the discharging time, the non-operating time, and the servo reference voltage. A servo control unit establishes the optimum machining conditions at the time of machining.

Abstract: An electrical-discharge machining apparatus for machining a workpiece (1), using an aqueous machining fluid as a machining fluid, while applying voltage across a machining gap formed between an electrode (2) and the workpiece (1), includes: an insulating means (12) for electrically insulating from the workpiece (1) a machine platen (11) where the workpiece is placed; a machining-fluid-property measuring instrument (22) for measuring a state of the machining fluid; and a machining-fluid-property control means (106,107,108,109,110,111,113) for controlling, based on a measured result from the machining-fluid-property measuring instrument (112), the pH of the machining fluid so as to be kept within 8.5 through 10.5.

Abstract: In an electric discharge machining apparatus that machines a workpiece (1) by using a water-based dielectric fluid as a dielectric fluid while a voltage is being applied to a machining gap between an electrode (2) and the workpiece (1), the electric discharge machine includes: an anticorrosive power source section (26) that applies a predetermined voltage by taking the workpiece (1) as a cathode and taking as an anode an anticorrosive electrode (25) opposing the workpiece (1) with an insulator (24) therebetween; a dielectric fluid quality measuring instrument (22) that measures a quality of the dielectric fluid; and a dielectric fluid quality control section (16, 17, 18, 19, 20, 21, 23) that controls a pH level of the dielectric fluid to be within a range from 8.5 to 10.5 on the basis of the measured result of the dielectric fluid quality measuring instrument (22).

Abstract: A wire electric discharge machine capable of maintaining machining-fluid temperature in a machining tank uniformly, even when the state of machining changes, for example between rough machining and finish machining. A first temperature sensor for detecting the machining-fluid temperature in a clean-fluid tank is provided to the clean-fluid tank or a machining-fluid cooling device. A second temperature sensor for detecting the machining-fluid temperature in the machining tank is provided. On the basis of machining conditions, etc., a controller of the wire electric discharge machine selects the second temperature sensor in machining producing much heat such as rough machining, and selects the first temperature sensor in machining producing little heat such as finish machining. The machining-fluid cooling device performs cooling control on the machining fluid in the clean-fluid tank based on the temperature detected by the selected temperature sensor.

Abstract: An apparatus for nano-scale electric discharge machining of a conductive workpiece. In one embodiment, the apparatus includes a dielectric medium deposited on a surface of the workpiece to form a dielectric layer having a thickness, a positioning device capable of moving in three dimensions, an electrode having a nano-scaled tip and mounted to the positioning device, a power source electrically coupled with the electrode and the workpiece, and a controller in communication with the positioning device for generating a signal to cause the nano-scaled tip of the electrode to move to a desired position over the surface of the workpiece. In operation a biasing voltage over a threshold voltage is applied from the power source between the nano-scaled tip of the electrode and the surface of the workpiece such that an avalanche current is formed across the nano-scaled tip of the electrode and the surface of the workpiece to perform machining of the workpiece.

Abstract: An electromachining process and apparatus includes providing both high-speed electroerosion functions for rapidly rough finishing a workpiece and electrodischarge machining functions for fine finishing by first using a rotary electrode to implement the high-speed electroerosion function, and then removing and replacing the rotary electrode with an EDM electrode to implement the electrodischarge machining functions.

Abstract: A process for producing a die for forming a honeycomb structure having slits having hexagonal honeycomb cell shape 5 at one of surfaces 7 of a plate-like base material for die 2, and backside holes 4 each communicating with respective slits 5 at the other surface 8, which comprises the steps of forming holes 3 for dielectric fluid each having an opening diameter smaller than the width of the slit 5 in a predetermined depth at the one of surfaces 7 thereof, and holes 4 communicating with holes 3 at the rest surface 8; and then passing a dielectric fluid 10 for electrical discharge machining from the surface 8 to the surface 7 via holes 3 and 4 until the machining proceeds to a position communicating with each hole 4; thereby, the slits 5 are formed at the surface 7 of the base material 2.

Abstract: A wire electric discharge machine capable of maintaining machining-fluid temperature in a machining tank uniformly, even when the state of machining changes, for example between rough machining and finish machining. A first temperature sensor for detecting the machining-fluid temperature in a clean-fluid tank is provided to the clean-fluid tank or a machining-fluid cooling device. A second temperature sensor for detecting the machining-fluid temperature in the machining tank is provided. On the basis of machining conditions, etc., a controller of the wire electric discharge machine selects the second temperature sensor in machining producing much heat such as rough machining, and selects the first temperature sensor in machining producing little heat such as finish machining. The machining-fluid cooling device performs cooling control on the machining fluid in the clean-fluid tank based on the temperature detected by the selected temperature sensor.