Abstract: Discussed is a substrate chuck for allowing one surface of a substrate to be in contact with a fluid, the substrate chuck including a first frame having a hole at a central portion thereof; a second frame having a hole at a central portion thereof and disposed to overlap the first frame; and a frame transfer part configured to vertically move the second frame with respect to the first frame, wherein the first frame includes: a bottom portion at which the hole is formed; and a sidewall portion formed on a peripheral edge of the bottom portion, and wherein a height of the sidewall portion is greater than a depth at which the substrate is placed into the fluid.

Abstract: An arithmetic device includes: a storage unit for storing a plurality of machining programs for wire electrical discharge machining, each program being associated with a machining condition corresponding to the machining program; an acquisition unit for acquiring an adjustment ratio of the machining condition input by an operator; and a storage control unit for, when the acquisition unit acquires the adjustment ratio, storing the acquired adjustment ratio in the storage unit in association with the machining program.

Abstract: Capacitors having electrodes made of interconnected corrugated carbon-based networks (ICCNs) are disclosed. The ICCN electrodes have properties that include high surface area and high electrical conductivity. Moreover, the electrodes are fabricated into an interdigital planar geometry with dimensions that range down to a sub-micron scale. As such, micro-supercapacitors employing ICCN electrodes are fabricated on flexible substrates for realizing flexible electronics and on-chip applications that can be integrated with micro-electromechanical systems (MEMS) technology and complementary metal oxide semiconductor technology in a single chip. In addition, capacitors fabricated of ICCN electrodes that sandwich an ion porous separator realize relatively thin and flexible supercapacitors that provide compact and lightweight yet high density energy storage for scalable applications.

Abstract: The object of providing a method for conditioning a working roll with which the material properties of a working roll can be set in a process-reliable and uniform manner is achieved by a method in which a roll and at least one pressure tool are rotated relative to each other, in which pressure is applied locally to the roll by means of the at least one pressure tool, comprising at least one pressure element, via the at least one pressure element, and in which a deep rolling process is carried out.

Abstract: A metal mold for manufacturing a honeycomb structure having a plurality of cell density regions and an annular boundary wall includes a honeycomb-like slit part, which is opened to an extrusion surface of a single metal mold body, that is formed of a plurality of cell slits for forming the plurality of cell density regions and an annular boundary slit for forming the boundary wall. Out of the plurality of cell slits, adjacent cell slits adjacent to the boundary slit have all corner portions formed in a round shape by the adjacent cell slits and the boundary slit.

Abstract: A deposition condition control device includes: a machining program analyzing unit that obtains a scan rate of a laser beam; a data acquiring unit that acquires an output value of the laser beam, a supply amount of the metal material, and a temperature of the portion to be machined in a molten state; a welding state determination unit that determines whether or not a welding state of the metal material is a stable welding amount state on the basis of the scan rate, the output value, the supply amount, and the temperature; a deposition condition adjusting unit that adjusts the output value and the supply amount so that a result of the determination will be the stable welding amount state; and a deposition condition outputting unit that outputs a command value of the adjusted output value and a command value of the adjusted supply amount to the machine tool.

Abstract: A probe driver may include a coupling that interfaces with a conduit section at a first position of the conduit section. A probe driver may also have one or more positioning elements to reposition the conduit section to interface with the coupling at a second position of conduit section in response to one or more commands based on a recorded inspection, where through completing the one or more commands is configured to initiate a second inspection identical to the recorded inspection.

Abstract: A program generating apparatus for generating an NC program for controlling a wire electrical discharge machine includes a machining order acquisition unit configured to acquire order in which a plurality of machining paths should be machined, the order being determined based on a predetermined rule, and a program generating unit configured to automatically change the order acquired by the machining order acquisition unit, so as to perform fixing process for fixing a core, which is produced during machining of a workpiece, to the workpiece by depositing a component of a wire electrode, prior to performing uncut process for leaving part of the core uncut, and generate an NC program for machining the machining paths in the changed order.

Abstract: A numerical control device that controls a servomotor on the basis of a machining program. The machining program determines whether or not to perform correction on reversal of a moving direction of a mechanical system driven in a movement axis direction by the servomotor. This is done on the basis of the machining program including an instruction that causes the reversal of the moving direction of the mechanical system and another instruction to be executed later than the instruction.

Abstract: A cutting tool may include a cutter body, and a cutting insert group coupled to the cutter body, wherein the cutter body includes a working length, wherein the cutting insert group forms a continuous cutting edge, and wherein the continuous cutting edge extends continuously through the working length of the cutter body.

Abstract: A wire electrical discharge machine includes: a mounting table having a placement plane on which a workpiece can be placed; a first guide portion and a second guide portion for stretching a wire electrode therebetween. The first guide portion is integrally equipped with a probe. The relative position in the placement plane between the probe detecting its abutment with the workpiece and the first guide portion before moving the relative position between the first guide portion and the second guide portion is stored as an offset. This offset is corrected based on the tilt information indicating the tilt state of the workpiece relative to the placement plane. Thus, it is possible to obtain the corrected offset in accordance with the tilt state of the workpiece after changing the relative position between the first guide portion and the second guide portion.

Abstract: A method of producing holes in a component, in particular of turbomachines, wherein each hole extends from a first, outer surface to a second, inner surface of the component and wherein the method has, for example, the following steps: (i) producing a 3D model of the actual geometry of the component, at least for the region of the holes; (ii) adapting each hole on the basis of the actual geometry of the component; and (iii) generating a production program for each individual hole. In this way, the process quality and with it the quality of the holes increases, because the offset of holes caused by component tolerances is avoided and the drilling funnels are formed according to specification. Furthermore, drilling defects on account of the offset of holes and/or cores can be avoided. Overlapping holes caused by component tolerances are likewise avoided.

Abstract: This invention concerns a manufacturing method of a dental prosthesis, with specific reference to single-tooth prostheses. In particular, this invention deals with a manufacturing method a dental prosthesis or part thereof, that includes a milling step of a block (1) made of a material suitable for dental uses, where the aforementioned block (1) is secured to a connection device (L) with a dental implant.

Abstract: A process for retruing a profile in an abrasive wheel is provided. A lathe table including an edged cutting tool is used for fixturing a grinding wheel having an outside metal edge and an abrasive matrix adjacent thereto for rotation along an axis compatible for lathe removal of material at at least the outside edge of said wheel. A predetermined amount of material along said edge with the edged lathe cutting tool is removed using the lathe cutting tool. A rotating electrical discharge profiling tool which is attached to an electrical discharge machine is used for profiling of the wheel by electrical discharge machining of the abrasive surface with the rotating electrode. The process uses a machine specifically designed for electrical discharge machining of the profile. The machine also has a mechanism cutting a predetermined profile into the electrode without removing it from the machine.

Abstract: A system may include at least one sensor, at least one machining device, and a computing device. The computing device may be operable to control the at least one sensor to inspect at least a portion of a coversheet of a dual walled component to generate dimensional surface data for the at least a portion of the coversheet and compare the dimensional surface data to surface model data. The comparison may indicate portions of the coversheet that include additional material. The computing device also may be operable to generate a compromise surface model based on the comparison between the dimensional surface data and the surface model data and control the at least one machining device to machine the dual walled component based on the compromise surface model to remove the additional material.

Abstract: A receiver circuit comprising: an input terminal configured to receive an input-signal; a feedforward-ADC configured to provide a feedforward-digital-signal based on the input-signal; a feedforward-DAC configured to provide a feedforward-analog-signal based on the feedforward-digital-signal; a feedforward-subtractor configured to provide an error-signal based on the difference between the feedforward-analog-signal and the input-signal; an error-LNA configured to provide an amplified-error-signal based on the error-signal; an error-ADC configured to provide a digital-amplified-error-signal based on the amplified-error-signal; a mixer configured to down-convert a signal in a signal path between the input terminal and the error-ADC; and an error-cancellation-block configured to provide an error-cancelled-signal based on a difference between the digital-amplified-error-signal and the feedforward-digital-signal.

Abstract: An electrical discharge machine of the present invention is provided with a machining tank stored with a machining fluid in which a workpiece is immersed for electrical discharge machining, a reservoir unit configured to store the machining fluid in order to supply to and recover the machining fluid from the machining tank, a machining tank non-storage condition detecting unit configured to detect that the machining fluid is not stored in the machining tank, an addable amount specifying unit configured to specify the amount of the machining fluid stored in the reservoir unit when it is detected that the machining fluid is not stored in the machining tank and specify an addable amount, which is an addable machining fluid amount, based on the capacity of the reservoir unit and the amount of the machining fluid stored in the reservoir unit, and a machining fluid adding unit configured to add the machining fluid in the addable amount or less.

Abstract: A method for manufacturing a contoured hole, the hole being manufactured in a wall, the wall comprising a first, a second surface, and a wall thickness between the wall first and second surface. The comprises manufacturing a first non-penetrating hole extending from the first surface and into the wall, wherein a distal end of the first hole is located within the wall such that the first hole does not penetrate the wall second surface, and manufacturing a through hole, wherein the through hole is fluidly connected with first hole and penetrates the wall second surface.

Abstract: Provided is an electrochemical machining apparatus, which includes an electrode (3) that form of a shape which a tube shape is extended, including a flexible conductive material, and is which an electrolyte (W) circulates from a base end side (3b) thereof toward a distal end side (3a) thereof, a current supply unit (6) that causes electric current to flow with respect to the electrode (3) in an extending direction (direction running the Y direction) in which the electrode (3) extends, and a magnetic field generation unit (7) that includes at least one pair of magnets (9) which are disposed to face the electrodes (3) a direction and apply a magnetic field in a direction (X direction) intersecting the extending direction with respect to the electrodes (3).

Abstract: A starting hole for milling in a surface of a workpiece by a CNC milling machine with a milling cutter mounted to a rotating spindle is created by milling a first hole at a first diameter to a first depth into the workpiece along the axis of the starting hole; and then successively milling a second hole at a second diameter to a second depth into the workpiece along the axis of the starting hole, wherein the second diameter is smaller than the first diameter. One or more additional holes may be successively milled to additional depths at successively smaller diameters.

Abstract: A method is described for manufacturing a solenoid valve, in particular a fuel injector, the solenoid valve having a valve needle which is movably guided in the axial direction, a magnet core and an armature which is situated axially diametrically opposed to the magnet core, the armature being situated on the valve needle, the armature having a first base material and a first reinforcing element and the magnet core having a second base material and a second reinforcing element. The method has one method step. The first reinforcing element is applied to the first base material and/or the second reinforcing element is applied to the second base material during the method step with the aid of molten bath spraying or with the aid of cold gas spraying.

Abstract: Provided are an eccentric electrode for an electric discharge machining apparatus, a method of manufacturing the same, and a micro electric discharge machining apparatus including the same that are capable of generating a micro cylindrical shape on a workpiece with simple operations. The electrode for an electric discharge machining apparatus having a machining head is provided. The electrode includes a first member rotatably attached to the machining head and having a rotation axis, and a second member mounted on the first member, eccentrically disposed with respect to the rotation axis of the first member, and having an inverse tapered shape facing away from the machining head. Accordingly, a conveyance path for machining the object being processed can be simplified to increase its efficiency.

Abstract: In a wire electric discharge machine, a control unit is configured to deposit constituents of a wire electrode between a workpiece and a portion to be cut off from the workpiece to bond the workpiece and the portion to be cut off by outputting a signal for making an output voltage of a variable DC power supply lower than during normal machining and the on-time of a second switching element longer than during the normal machining, at least in a part of a machining path.

Abstract: An axial cast hole is formed to have a large diameter side end on one side at a draft angle. A large diameter hole is formed on the one side to form a stepped surface between the large diameter hole and the axial cast hole. The stepped surface has an inner periphery end located on a plane perpendicular to the axial direction. A tool is moved from the one side toward the other side coaxially with the axial cast hole to make contact with the stepped surface. The tool is moved subsequently to cut the inner periphery of the axial cast hole between the large diameter hole and the first port. The tool is moved subsequently to cut the inner periphery of the axial cast hole on the other side relative to the first port.

Abstract: In an electrical discharge machine, the top end of a vertically extending electrode is supported by an electrode holder so as to be able to be raised and lowered, the circumferential surface of the bottom end of said electrode is supported by an electrode guide that is disposed so as to be able to move vertically with respect to the electrode holder, and the position of said electrode guide is detected by a position detection unit. This electrical discharge machine is provided with a work-tank raising/lowering device. During electrical discharge machining, said work-tank raising/lowering device raises/lowers a work tank, in accordance with the electrode-guide position (Hg) detected by the position detection unit, so as to set the distance from a prescribed part of the work tank to the electrode-guide position (Hg) equal to a prescribed value (Ha).

Abstract: A method for modifying an aperture in a component, a system for modifying flow through a component, and a turbine component are disclosed. The method includes providing a substrate having at least one aperture having an electrically-conductive surface, providing a deposition device including an ESD torch, the ESD torch including an aperture penetrating electrode including a conductive material, inserting the aperture penetrating electrode at least partially into the aperture, and generating an arc between the aperture penetrating electrode and the electrically-conductive surface to deposit electrode material within the aperture. The system includes the ESD torch removably supported in an electrode holder. The turbine component includes at least one aperture having an electrospark deposited material along an electrically-conductive surface, the electrospark deposited material providing modified fluid flow through the turbine component.

Abstract: A cylinder for an internal combustion engine may include a metallic cylinder body and an amorphous diamond-like hard carbon film disposed on an internal peripheral surface of the cylinder body. The amorphous diamond-like carbon film may include a roughness ranging from Rz 0.5 ?m to Rz 4.0 ?m.

Abstract: A worm wheel is provided in which a step is not formed near a tooth face meshing with a worm, and noise does not easily occur during power transmission. A worm wheel 1 includes a circular arc-shaped tooth section 5 that is a portion meshing with a worm 101 and configuring a circular tube worm gear, and a helical tooth section 4 that is connected to one end side of the circular arc-shaped tooth section 5. An angle of torsion at an arbitrary reference point 14 in a tooth depth direction of a tooth 3 on a boundary 7 between the circular arc-shaped tooth section 5 and the helical tooth section 4 is equal to an angle of torsion at a second reference point 15 corresponding to the first reference point 14 in the tooth depth direction of the tooth 3 in a diameter portion P0 of a throat of the circular arc-shaped section 5. As a result, a step is not formed on a tooth face on the boundary 7 between the circular arc-shaped tooth section 5 and the helical tooth section 4.

Abstract: An electric discharge machining apparatus includes: electrodes the total quantity of which is equal to N; an alternating-current power source; and capacitors the total quantity of which is equal to N. The alternating-current power source applies an alternating voltage commonly to the electrodes. One end of each of the capacitors is connected to a corresponding one of the electrodes, whereas the other ends of the capacitors are commonly connected to the alternating-current power source.

Abstract: A hot part (450) of a gas turbine includes a planar member having a gas path surface (451) that faces at least one of an inner side and an outer side in a radial direction of the rotor in a combustion gas flow path. A cooling flow path is formed in an interior of the planar member along an outer peripheral surface (452) that intersects the gas path surface (451). The planar member has an outer peripheral surface side turbulator (482) that protrudes from an inner surface on an outer peripheral surface (452) side of the cooling flow path.

Abstract: Systems, methods, and apparatus are described herein related to steering assemblies to maintain a predetermined Ackerman geometry as well as for determining dimensions of modified elliptical gears based on ratios between angles of steerage implemented at first and second steerable wheels of a vehicle to maintain a predetermined Ackerman geometry.

Abstract: A method of adjusting oscillation frequency of a timepiece regulating assembly with no index assembly, to a predetermined oscillation frequency, including: randomly taking a particular balance spring assembly from a production of toleranced products; measuring return torque of the balance spring assembly; randomly taking a balance from a production of toleranced products; calculating theoretical inertia of the particular balance required to achieve the predetermined oscillation frequency, according to the measured return torque of the balance spring; measuring real inertia of the particular balance; and by direct action on the particular balance, correcting the inertia of the particular balance to the calculated theoretical inertia value to obtain the predetermined oscillation frequency for the regulating assembly formed by the particular balance, and by the particular balance spring assembly.

Abstract: The present invention relates to a conductive nanostructure, a method for molding the same, and a method for manufacturing a field emitter using the same. More particularly, the present invention relates to a field-emitting nanostructure comprising a conductive substrate, a conductive nanostructure arranged on the conductive substrate, and a conductive interfacial compound disposed in the interface between the conductive substrate and the conductive nanostructure, as well as to a method for molding the same, and a method for manufacturing a field emitter using the same.

Abstract: A film cooling structure formed in a component wall of a turbine engine and a method of making the film cooling structure. The film cooling structure includes a plurality of individual diffusion sections formed in the wall, each diffusions section including a single cooling passage for directing cooling air toward a protuberance of a wall defining the diffusion section. The film cooling structure may be formed with a masking template including apertures defining shapes of a plurality of to-be-formed diffusion sections in the wall. A masking material can be applied to the wall into the apertures in the masking template so as to block outlets of cooling passages exposed through the apertures. The masking template can be removed and a material may be applied on the outer surface of the wall such that the material defines the diffusion sections once the masking material is removed.

Abstract: The present invention relates to a method of smoothing and/or bevelling an edge of a substrate. The present invention also relates to a substrate produced by the method according to the present invention, in particular a substrate having an edge smoothed and/or bevelled by the method according to the present invention.

Abstract: By providing a manufacturing method of an electrode for a honeycomb structure forming die including: preparing a thick plate-like electrode base body made of an electricity discharging material and having two surfaces; making a plurality of holes in the electrode base body at positions corresponding to flow-through cells; inserting processing electrodes into the holes, and discharging electricity from the insides of the holes toward side surfaces of the holes of the electrode base body to process the side surfaces of the holes of the electrode base body into shapes corresponding to the porous partition walls; whereby obtaining an electrode where a plurality of electrode cells partitioned by electrode partition walls appear on at least one of the surfaces thereof.

Abstract: A method of producing at least one through-hole and countersink in at least one ultrahard insert including the steps of providing a body having a first major surface and an opposite second major surface; forming at least one pilot hole in said body using a laser, wherein said at least one pilot hole extends from said first major surface to the opposite second major surface of said body; cutting said pilot hole using a wire electrical discharge machine (WEDM) to produce a straight cylindrical portion and top conical portion; forming a countersink on at least one side of said body using an electrical discharge grinding machine (EDG); and severing said at least one ultrahard insert from said body forming a finished insert, wherein said finished insert includes a through-hole and a countersink.

Abstract: A sealing surface, in particular for a vacuum chamber of a mass spectrometer and an associated manufacturing process, has non-circular shapes and can be produced with low effort. The sealing surface has circumferential cracks, being produced by erosion or jet machining or indentation-forming. A method manufactures such a sealing surface, a component has such a sealing surface, a vacuum chamber is made of components with such sealing surfaces and a mass spectrometer has such a vacuum chamber. In the prior art annular sealing surfaces are produced by turning. Milling permits a non-annular embodiment but is disadvantageous in case of sealing.

Abstract: A method for forming a cooling hole extending from an inlet on a first surface of a wall to an outlet on a second surface of the wall includes forming a diffusing section of the cooling hole, and a trailing edge on the outlet by electrical discharge machining, and forming longitudinal lobes in the diffusing section. The metering section extends from the inlet on a first surface of the wall towards the second surface of the wall. The diffusing section extends from the outlet to one end of a metering section located between the inlet and the outlet. The outlet is substantially linear or convex at the trailing edge and the lobes are separated by longitudinal ridges.

Abstract: Provided are an eccentric electrode for an electric discharge machining apparatus, a method of manufacturing the same, and a micro electric discharge machining apparatus including the same that are capable of generating a micro cylindrical shape on a workpiece with simple operations. The electrode for an electric discharge machining apparatus having a machining head is provided. The electrode includes a first member rotatably attached to the machining head and having a rotation axis, and a second member mounted on the first member, eccentrically disposed with respect to the rotation axis of the first member, and having an inverse tapered shape facing away from the machining head. Accordingly, a conveyance path for machining the object being processed can be simplified to increase its efficiency.

Abstract: A wear ring for a piston of a die-casting apparatus comprises an annular body having a gap extending therethrough. The gap is configured to define at least two circumferentially offset pairs of circumferentially spaced apart facing surfaces. The facing surfaces of each pair are angled and configured to contact each other in a flush manner when the wear ring is circumferentially compressed.

Abstract: A device and method for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank.

Abstract: A method and related device for machining a workpiece is provided, wherein material of the workpiece is removed in a machining region by a non-contact removal process. The workpiece is excited by means of an excitation oscillation having a natural resonant frequency of the workpiece, or a composite comprising the workpiece and a coupling element that is rigidly coupled to the workpiece is excited by means of an excitation oscillation having a joint natural resonant frequency of the workpiece and the coupling element. The natural resonant frequency is selected such that in the machining region an oscillation occurs that has a maximum oscillation amplitude in relation to the excitation amplitude of the excitation oscillation.

Abstract: Described herein is an electric discharge machining (EDM) assembly having an EDM electrode capable of machining multiple regions of a valve seat within a valve body. The electrode includes two cutting surfaces that are separate from each other. The EDM assembly is capable of removing material from a first region of a valve seat while moving the first cutting surface in a first direction and capable of removing material from a second region while moving the second cutting surface in a second direction.

Abstract: A forming 7 die is filled with a powder (11) of electrode material, the powder (11) of electrode material filled in the forming die is compressed to form a porous powder compact (27), the porous powder compact (27) is set in place in a chamber (25) of a heat-treating furnace (23), the chamber (25) is supplied with inert gas or hydrogen gas, and inert gas or hydrogen gas is heated by heaters (39) in the heat-treating furnace (23) and blown toward the powder compact (27), as blows circulating in the chamber (25), whereby the powder compact is heated with heat of convection flows of inert gas or hydrogen gas, or mixed gas containing inert gas as principal component and hydrogen gas, so the electrode material of the powder compact is sintered.

Abstract: A method of polishing a surface of an object disposed within a gas chamber is provided. The method includes filling the gas chamber with a discharging medium to a predefined pressure, applying a voltage between an electrode and the surface, calibrating a height of the electrode relative to the surface so as to establish electrical breakdown threshold criteria, and scanning the electrode with respect to the surface so as to sequentially position the electrode over a plurality of locations on the surface, each location characterized by a surface error. When a respective location in the plurality of locations has a surface error that meets the electrical breakdown threshold criteria, electrical breakdown occurs, whereby the electrical breakdown results in a discharging pulse that polishes the surface.

Abstract: A photon collimator, suitable for use in medical imaging equipment, is constructed from a block of photon-attenuating material, such as solid tungsten or molybdenum alloy that defines a plurality of integrally formed septa slats. Each slat has an elongated length dimension greater than thickness and depth dimensions, and is oriented in an opposed pattern array that is laterally spaced relative to its respective thickness dimension. An aperture channel is defined between each pair of opposed slats. Rows of integrally formed slats in one block or separately affixed blocks may be stacked on each other at skewed angles to form two-dimensional grids of apertures having polygonal cross sections. The slats may be formed by electric discharge or laser thermal ablation machining, such as by a sequential passing of an EDM wire cutting head along the pattern array, repeating sequential cutting of respective channel depth and width.

Abstract: A method of extending the lifetime of brazed primary hot inlet wavy fin structures of aircraft heat exchangers includes inserting slots in the fins. The slots increase the mechanical compliance of the fins as well as act as crack arrestors should a thermally induced fracture occur. In an embodiment, the slots are inserted by EDM.

Abstract: A device and method for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank.

Abstract: Components, such as turbine blades or vanes, are formed to a desired shape and dimensions by ablation machining a work piece surface. Recast layer material created on the work piece surface during the ablation machining is subsequently removed by fluoride ion cleaning (FIC). Exemplary ablation machining methods include laser machining and electric discharge machining (EDM). The work piece material may include superalloys commonly used for fabrication of turbine blades or vanes, which are susceptible to recast layer formation during EDM or laser machining. Post ablation FIC recast layer removal is easier than known methods, such as mechanical grinding, secondary EDM machining of the layer at lower speeds and/or current intensity, or chemical etching processes. Ablation machining processes can be optimized for speed and efficiency without regard for recast layer avoidance, with knowledge that the recast layer will be subsequently removed by the complimentary FIC process.