Abstract: An automatic air carbon-arc cutting and gouging torch having a fixed drive wheel for moving an electrode through an insulated housing and through a nozzle adapted to conduct air in a semi-circular pattern along the electrode. Electrical current is supplied to the electrode through a contact shoe supported by and biased to the electrode by a lever arm, the shoe causing the electrode to frictionally engage the drive wheel. Alternately idler rollers can be used in combination with the contact shoe to position the electrode for movement by the drive wheel. Means are included to reposition the electrode in the event of electrode "stub-out".

Abstract: An electrode for use in cutting or gouging workpieces underwater by means of an electric arc comprising a generally elongated porous substrate, with a circumferential recess proximate one end to form a snap-off end on the substrate. The substrate is covered with a combined electrical insulating and waterproof coating except for a portion of the end opposite the recess which is inserted into a suitable underwater torch. When the electrode is submerged it has complete waterproof integrity until the snap-off end is removed to allow the substrate to be brought in contact with the workpiece so that an arc may be struck and maintained between the substrate and the workpiece to achieve cutting or gouging.

Abstract: A method and apparatus for collecting molten metal and/or slag together with fume generated by the air carbon-arc cutting and gouging process. The method and apparatus are characterized in that a refrigerated surface is used to intercept and cool the molten particles to prevent adherence of the particles to the collector or agglomeration of the particles inside the collector.

Abstract: A process of making a hole in a metal material of a large thickness comprises bringing the tip of an arc electrode wire into contact with the metal material while laterally reciprocating the arc electrode wire to thereby form an entry path on one side of the arc electrode wire and an exit path on the other side of the arc electrode wire within the hole, and causing a pressurized fluid to be introduced into the entry path, guided to the bottom of the hole and the exit path, and discharged out of the hole together with the molten metal lumps.

Abstract: A torch, useful in air-carbon arc processes has a holder (9, 11) for an electrode (E) and gas control means comprising a venturi air injector (4), arranged to pass both compressed air (F) and induced air (Fi) along the electrode to the tip (Et) to cool the electrode, increase the rate of removal of metal and reduce consumption of electrode and compressed air.

Abstract: Method and system for collecting fume and/or waste particulate matter generated in a process used to surface treat, cut, gouge or join a workpiece by means of elevated temperature (e.g. electric arc).The system includes means to collect and quench the effluent (slag and/or fume) in a cooled nozzle coupled with means to separate solid particles and cooling fluid, in the case of a working environment including air and return cleansed air to the ambient environment.

Abstract: A tubular electrode for use in a cutting torch which is primarily used in underwater cutting operations comprising a cutting rod made from tubing produced by rolling and forming copper coated sheet steel into the tubular shape which acts as a carrier for a plurality of metallic rods.

Abstract: A successively joinable carbon electrode for use in gouging or blasting metallic articles comprises a copper coated electrode body having one end formed into a coaxial connecting projection and the other end formed with a coaxial tapered socket for receiving the connecting projection of another carbon electrode of identical construction. The connecting projection consists of a tapered stem portion adjacent the electrode body and a cylindrical portion on one side of the stem portion opposite to the electrode body such that the projection of one carbon electrode can tightly be fitted into the socket of another carbon electrode with the copper layer on such one carbon electrode electrically connected to the copper layer on such another carbon electrode.

Abstract: Disclosed is an improved method for arc cutting of metal, more specifically a method in which an electric arc is formed between the metal and a cutting torch and gas is blown into the cut during the cutting process. According to the invention a paste is injected through the torch into the region of the arc, said paste containing a finely-divided electrically conducting substance mixed with a carrier and acting as an electrode which causes the electric arc to be struck. The conducting substance may contain e.g. metal powder, such as powder of aluminium or of an aluminium alloy, to which also carbon and phosphorus may be added.

Abstract: Method and system for collecting fume and/or waste particulate matter generated in a process used to surface treat, cut, gouge or join a workpiece by means of elevated temperature (e.g. electric arc). The system includes a nozzle for collecting the slag and fume. The nozzle is cooled by fluid. In addition there is a filter to separate particles and to return clean air to the ambient.

Abstract: A cutting torch and method for cutting or removing a material in which a high-velocity reactive gas stream is used to promote combustion of the material whereby a hollow elongated structure with an adequate supply of aluminum for producing unstable aluminum oxides are utilized.

Abstract: An underwater cutting and welding torch including a one-piece insulating body anatomically shaped for the hand of a user including positive means to prevent water from contacting the electrically conducting parts of the torch and to prevent working fluid (e.g. oxygen gas) from escaping from the torch. Also included are improved electrode gripping means, flow and flash arresting means and variable positioning means for the gas valve.

Abstract: A torch for a carbon electrode, the torch having a body with a conductive electrode support affixed to the forward end and means at the rearward end for attachment of a voltage source and air pressure, the body and electrode having a passageway for ejection of air forwardly of and along the electrode, a pair of elongated paralleled bail members extending from the body and to either side of the electrode support and an electrode engagement member secured between the outer ends of the bail members, the carbon electrode being receivable between the electrode engagement member and the electrode support, the bail members being deflected towards the electrode support thereby retaining the electrode in selected positions and wherein the user positions the carbon electrode by deflecting the bail members rearwardly relative to the electrode support.

Abstract: An arc cutting and gouging torch in combination with nozzle assemblies for suspending a carbon electrode and discharging a combined air stream relative to the carbon electrode centerline. The nozzle assemblies include exit orifices which are disposed in a non-parallel alignment relative to one another and the electrode to cause the air jet discharged from each exit orifice to merge at a location upstream of the arc and substantially about the centerline of the electrode.

Abstract: A reduced operating noise nozzle for a cutting device using at least one electrode and an electric arc to cut material of a workpiece, comprises, a nose end piece disposed around the electrode which has an outer surface tapered from an outer relatively wide diameter end inwardly toward a smaller diameter end which faces the workpiece to be cut. Compressed air is directed in a substantially annular flow path along the tapered surface of the nose piece from the wide diameter end toward the smaller diameter end thereof. Noise which would have emanated from the nozzle, especially when the material of the workpiece which is melted by the arc is blown away to effect the cutting operation, will be greatly reduced.

Abstract: A method for cutting or gouging a metal object submerged in a non-volatile liquid medium by establishing an arc between the consumable electrode and the workpiece to heat and melt the metal and simultaneously directing a stream of the liquid medium at the molten metal to impinge upon and carry the molten metal away from the arc and the workpiece. The inventive method replaces conventional oxy-arc underwater cutting methods.

Abstract: The disclosure relates to a welding torch with a flexible welding torch head. The head is in the form of a ball and socket with a fluid passage and is biased in position by disc springs which also have fluid passages.

Abstract: An automatic air-carbon arc cutting and gouging torch having a drive for the elongated electrode consisting of opposed wheels biased toward the electrode for frictional contact to drive the electrode by driving one of the wheels. Each wheel can be adjusted about a pivot point to compensate for curvature of the electrode, changes in diameter, or mis-aligned joints in successive electrodes. The torch includes an improved nozzle to conduct both current and process air to the electrode thus lowering the operating temperature of the torch.

Abstract: A portable disintegrator to disintegrate a hole in a metal workpiece is disclosed. Disintegrator current and coolant are supplied to the working end of an electrode which is vibrated in advance and retract axial movements. Guide means either actually engages the workpiece immediately surrounding the hole to be formed or engages a part of the workpiece closely adjacent where the hole is to be formed in the workpiece. The main frame of the metal disintegrator may be counterbalanced for weight but is guided by hand with freedom of limited movement in two dimensions during operation of the disintegrator.

Abstract: The operating noise level of the air-carbon arc cutting and gouging process can be reduced by controlling the air velocity in the area where the air impinges on the arc column to between 90 and 170 feet per second. Further noise reduction can be achieved through selection of electrode composition, sound attenuating material juxtaposed to the operator's ears, control of arc voltage level and electrode stick-out. Velocity control can be achieved by modifications to existing air-carbon arc cutting and gouging torches.

Abstract: A process for implanting a precise quantity of radioactive metal on a metal substrate such as a cutting tool or other metal part subject to wear at the area or areas where the part is expected to wear during its operation. The presence of the radioactive spot can be sensed to determine the extent of wear during use. The radioactive metal is deposited from a wire formed of a core of the radioactive metal surrounded by a sheath of metal having a high thermal and electrical conductivity relative to the core. In operation, the wire contacts the metal surface under pressure and electric current is passed through the wire in order to (1) form a pit on the tool surface, (2) weld the radioactive metal in the pit and (3) evaporate a small portion of the conductive sheath adjacent the pit. A second current then is passed through the wire to break it near the bottom of the pit, leaving a small quantity of radioactive material welded to the bottom of the pit.

Abstract: A fixed head air-carbon arc cutting and gouging torch for use in a metal foundry for cleaning riser pads, sprues, fins and other excess or unwanted surface material or defects from castings. The torch is characterized by improved air flow means to reduce the required inlet air pressure, improved air valve means, better head angle and handle design for increased process efficiency.

Abstract: An aluminum coated carbon-graphite electrode for use in the air-carbon arc cutting and gouging process. Uniformly coating the electrode with commercially pure aluminum results in a lower operating noise level when the electrode is in use, a cleaner and safer work environment for the user and better performance than conventional electrodes. A further feature of the invention resides in lowering the operating air pressure in the torch when using the new electrodes to further reduce the operating noise level.

Abstract: A torch for cutting metals and nonmetals underwater includes an electrode having a tube and a plurality of rods within the tube. Some of the rods are ferrous metal and a smaller number of them are a nonferrous metal selected from the group consisting of Al, Mg, Ti, or alloys thereof. Oxygen and electrical power are supplied through the electrode at least to start the cutting with an ionized gaseous cone. The cone persists when power is removed and is terminated by stopping oxygen flow. An independently portable apparatus using the torch is disclosed.

Abstract: A chipper head is removably affixed to the holder head of a welding rod holder in an area spaced from and opposite the point of support of a welding rod whereby the welding rod holder functions as a combination welding rod holder and chipper hammer.

Abstract: The operating noise level of the air-carbon arc cutting and gouging process can be reduced by controlling the air velocity in the area where the air impinges on the arc column to between 90 and 170 feet per second. Velocity control can be achieved by modifications to existing air-carbon arc cutting and gouging torches.

Abstract: A head attachable to the insulated handle normally used to support an electrode employed in electric arc welding. The head supports an electrode and combines with the handle to provide a torch which allows cutting and gouging to be performed by conventional welding equipment. A conductive body of the head electrically connects the electrode to the handle and compressed air is delivered through the body to a jet nozzle on the end of the body in which the electrode is adjustably mounted. The air discharges from the jet nozzle as a stream which travels longitudinally of the electrode to impinge on the workpiece and blow away molten metal at the tip of the electrode.

Abstract: An auxiliary handle attached to a main handle of a welding apparatus by means of a circumferential clamp which permits adjustment rotationally and pivotally of the auxiliary handle. A radiation and contact shield, made of a single piece of heat insulating flexible material, is attached to the auxiliary handle so as to provide a forward radiation shield to protect the user's hand from heat generated at the weld area, and a contact insulating portion which permits the user to place the heel of his hand against the work piece being welded, while protecting the user's hand from the heat of the work piece itself.

Abstract: A holder for a cylindrical carbon arc electrode, comprising an elongated body of selected metal, having a forward and a rearward end, and a tubular handle attached to the bottom surface, at a selected angle. The top surface of the body has a longitudinal groove adapted to receive a cylindrical electrode and hold it co-linear with the top surface of the body. A quick-acting toggle clamp or latch means is provided, so that by simply pivoting a wire lever the latch can be loosened, and the position of the electrode in the groove can be altered. Various shapes and constructions can be provided, and the bail of the clamp can press directly on the electrode, or through means of metal blocks, etc.

Abstract: A waterproof electrode useful in metal-working is obtained by coating the ectrode with a polyolefin selected from the class consisting of polyethylene, polypropylene, polybutylene and mixtures thereof at a thickness from 0.25 cm to 0.80 cm by a method which comprises placing the electrode inside a polyolefinic heat-shrinkable tubing of a length sufficient to cover at least 0.6 cm of the bare metal of an electrode with a flux coating and sufficient to extend at least 0.8 cm beyond the electrode and with a diameter and a shrinkability sufficient to bring the polyolefin in contact with the bare metal of a flux-coated electrode.

Abstract: An underwater cutting and welding torch wherein the torch head carries both the welding electrode and means for directing a high pressure fluid toward an arc struck between the electrode and a workpiece. The high pressure fluid preferably is the water in which the torch is being operated.

Abstract: A method is disclosed in which gas shield arc welding is carried out while applying a gas at a higher pressure than the shield gas to the rear part of the surface of molten metal during welding. By this method, welding proceeds while the molten pool is being maintained in the desirable shape, and the welding can be performed at high currents and speeds without causing bead defects such as undercut formation or humping.

Abstract: Applicant's invention relates to a new and novel concept in underwater cutting of metals and nonmetals. It utilizes a binary metallic system in conjunction with an ionized gaseous cone to provide a continuous cutting action of high temperature, extreme power, and with great intensity.

Abstract: A holder for a consumable electrode used to cut metal by means of an electric arc is disclosed. The holder has an elongated barrel for containing the electrode and a pistol grip depending from the barrel for supplying electrical energy to the electrode. The exposed length of the electrode can be adjusted by a ram which slides in the barrel behind the electrode and which cooperates with clamping means actuated by a trigger on the pistol grip to secure the electrode at any adjusted length. Compressed air and electrical energy are supplied to the base of the pistol grip and are respectively communicated to a nozzle at the front end of the barrel and to the electrode. The nozzle is mounted for rotation relative to the electrode and has orifices for ejecting the air along any desired side of the electrode. Manifold means in the nozzle insures a continuous supply of compressed air to the orifices irrespective of the angular position of the nozzle.

Abstract: In the consumable-electrode type arc cutting process whereby the work subjected to cutting is fused and severed by means of a continuous electric arc formed between the wire electrode protruding from the contact tip and the work, an improvement is obtained by the additional utilization of a jet of high-pressure water projected out of a water projection nozzle disposed on the outside of the contact tip. The jet of high-pressure water projected from said nozzle is directed to the point of arc formation on the work so as to blow the molten metal of the work away, whereby the severed edges of the work are prevented from being joined again and, at the same time, the dross is prevented from being deposited on the work and consequently the cut edge of the work is finished neatly.