Abstract: A resistance welding gun is provided that includes an arm assembly having spaced apart plates. First and second spaced apart blocks interconnect the plates and extend between the plates in a first direction. The first and second blocks are machined to provide a desired spacing between the plates. An electrode arm is arranged between the plates and blocks and supports an electrode end having a replaceable cap in one example. A clamping device applies a clamping load in a second direction transverse to the first direction to secure the electrode arm between the blocks. Lateral alignment between opposing electrode ends is achieved by a movable adjustment assembly on one of the arm assemblies. A pivot pin interconnects the block and electrode arm for permitting rotation of the electrode arm relative to the block. In one example, the adjustment assembly includes an adjustment member that is rotated to laterally move the electrode arm about the pivot pin in a desired position.

Abstract: A synthetic material is applied to a structure of an article of manufacture such as an automotive vehicle. Typically, the material assists in or at last does not interfere with manufacturing steps applied to the article of manufacture.

Abstract: A shield for a resistance welding tool is disclosed that is formed in a generally tubular bellows-like configuration. The shield is flexible so that it may be compressed upon engagement with an object to be welded and thereby shield the area around one side of the object to be welded. The shield includes a neck that is secured to one of the weld tips and a mouth that engages the object to be welded. An undulating wall is provided between the neck and the mouth of the shield.

Abstract: There is provided a method for joining an iron member and an aluminum member, the iron member including a plated layer at least on a joining side with the aluminum member; the aluminum member formed of an aluminum cladding material including an aluminum core material mainly formed of aluminum and an aluminum alloy layer with a melting point lower than that of the aluminum core material, cladded on a joining side with the iron member; the method including a step of stacking the iron member and the aluminum member, and a step of joining the iron member and the aluminum member.

Abstract: A battery module comprises: first and second rechargeable batteries, each of which includes a casing for storing an electrode assembly and a cap assembly provided on top of the casing; an interconnector provided between an upper portion of the first rechargeable battery and a lower portion of the second rechargeable battery so as to connect the first and second rechargeable batteries with each other; and an insulation cover which covers interconnected portions of the first and second rechargeable batteries, and which has at least one ventilation outlet.

Abstract: A method of bonding dissimilar metals, a bonding structure formed by such a method and a bonding apparatus for performing such a method. The resulting bond is capable of preventing corrosion (e.g., electric corrosion) resulting from contact of the dissimilar metals and obtains a dissimilar material joint exhibiting anti-corrosive property and bonding strength at low costs. The method includes overlapping two materials made from dissimilar metals having a seal material interposed therebetween and discharging the seal material from a bonding interface and bonding the two materials in direct contact with each other.

Abstract: An article of manufacture including an organic structure and inorganic atoms bonded to specific locations on the organic structure.

Abstract: The invention relates to an ultrasound sensor system, especially for a welding electrode, comprising a sensor (5, 6, 7, 10) which, during the detection process, passes ultrasonic waves of a desired oscillation mode into areas to be detected and/or detects ultrasonic waves. At least one material recess (2) is provided in a sensor support (1), and at least one sensor (5, 6, 7, 10) is arranged in said recess.

Abstract: An exhaust gas filter for cleaning an exhaust gas of an internal combustion engine includes at least one strip-shaped filter layer made of a material through which a fluid can at least partly flow. The filter layer has a length in a longitudinal direction and a width in a transverse direction. The filter layer has a metallic reinforcing region at least in a partial region. The metallic reinforcing region has a width and a length. The width of the reinforcing region is less than the width of the filter layer and/or the length of the reinforcing region is less than the length of the filter layer. A method for producing a filter layer for an exhaust gas filter is also provided.

Abstract: The present invention provide a resistance welding method for solving the problem of breakage of the welded portion by corrosion of an iron-copper alloy layer having a poor corrosion resistance formed at the welding portion, when a first metallic member comprising an iron-based metal is joined to a second metallic member comprising a copper based metal, wherein the problem above is solved by forming a nickel film on at least one surface of the first metallic member comprising the iron-based metal and the second metallic member comprising the copper-based metal to be joined, and by applying resistance welding while the first metallic member is made to butt against the second metallic member, thereby forming the first alloy layer containing nickel, copper and iron at the side of the first metallic member, and the second alloy layer containing nickel and copper at the side of the second metallic member to allow the alloy layers to exhibit an excellent corrosion resistance.

Abstract: The invention relates to a method of manufacturing a welding stud from a wire by cold-working and by hardening and tempering. The welding stud particularly serves to be welded to a workpiece by means of an electric stud welding method and consists of a mounting portion and a welding portion. According to the invention, the wire is first pre-treated by hardening and tempering and is then cold-worked in such a way that the mounting portion and the welding portion have different strengths.

Abstract: A sheet metal assembly includes first and second metal sheets having flanges extending from the sheets. The flanges overlap in parallel for a dimension. A shim is disposed between the flanges and extends to the outer edges thereof. A weld joins the metal sheets through the shim. The shim increases the mechanical strength of the assembly. The increase in mechanical strength from the shim allows for reductions to the flange width. As a result, a lighter assembly of equivalent strength is produced.

Abstract: The invention relates to a method for producing lamella packets (e.g. 70) such as those used for adjustable steering columns in automobiles. According to the invention, at least one of the lamellae (e.g. 71) is provided with a collar (71.1) and is joined to another lamella (e.g. 72) so that the collar (71.1) of the first lamella (71) is supported against the other lamella (72) whereby defining the width (B) of a space between the lamellae (71, 72). Both lamellae (71, 72) are welded at at least one location of the collar (71. 1). The welding is preferably carried out by resistance welding. In order to obtain defined ratios, the edge of the lamella collar (71.1) is preferably provided with projecting points (Z). The method is, among other things, advantageous in that the same material quality can be used for all lamellae (1-74).

Abstract: A stud welding device (1) with a stud holder (3) having a pointed region (2) for holding a weld stud (4) and a device (5) designed as an insulating spacing means with a rim (7). The pointed region (2) of the stud holder (3) always remains behind the rim (7) of the spacing means, thereby preventing electrical contact between the pointed region (2) and a component (6). The stud welding device (1) is reduced in size because it is formed without a support foot.

Abstract: Process for manufacturing metallic strip for packaging comprising strip steel covered on at least one of its faces with a coating containing a sub-layer of tin and an external film of polymer, according to which: on one hand, a layer of tin is deposited on at least one of the faces of the steel strip; and on the other, a layer of tin is vacuum-deposited on one face of at least one polymer film; then at least one polymer film covered with tin and the steel strip having at least one layer of tin are brought together in such a way that the face of at least one film of polymer covered with tin or tin base alloy will be across from one face of the steel strip having a layer of tin and injecting a flux between the said faces to clean the surfaces covered with tin; and at least one polymer film is welded on the face of the steel strip.

Abstract: An article of manufacture including an organic structure and inorganic atoms bonded to specific locations on the organic structure.

Abstract: A process for forming metal components of controlled porosity by welding, in which a predetermined amount of metal elements (50) of oblong shape is introduced into a mold (10) in which it is distributed isotropically. The metal elements are then subjected to increasing pressure (P) until the component has its final shape. The walls of the mold are then held in position and an electric current (I) flows through the metal elements and welds them together by local melting at the points of contact due to the Joule effect.

Abstract: Shown is a device and a process for the simultaneous separating and welding of foils or foil tubes (5)

Abstract: A method and machine for deburring the burr which is formed when wires are butt welded is disclosed. The machine comprises a deburring head which has a pair of opposed deburring rollers mounted thereon. Each of the rollers has a milled surface formed therein. A linkage is connected to the rollers to cause the rollers to rotate when the linkage is moved between first and second positions. When the linkage is in its first position, the milled surfaces of the rollers face one another to enable the wires and burr to be positioned therebetween. As the linkage moves to its second position, the circumferences of the rollers engage the burr to roll out the same, thereby providing a substantially smooth, cylindrical surface where the burr was located. The method of deburring is also disclosed.

Abstract: A method of joining a sintered hard alloy member 1 such as a cylindrical rod-shaped twist drill bit blank made of material whose main component is tungsten carbide to a softer metal member such as a stainless steel shank 2 includes the steps of connecting the hard alloy member 1 and the metal member 2 to separate electrodes 3 and 4, applying a longitudinally directed force couple to the hard alloy member 1 and metal member 2 to press end faces of the members together to form an electrically conductive contact region, and passing a pulse of current through electrodes 3 and 4 of sufficient energy to melt the two end face regions of the members, thereby welding them together. Preferably, the end face of the metal member has a convex conical shape.

Abstract: Electrical resistance welding with low heat input in conjunction with applied forces effecting compressive forces in the weld are utilized to weld materials sensitive to hot cracking. An electrode coupled with a force applicator performs a low heat input resistance-type weld with triaxial compressive forces introduced in the weld to prevent or inhibit the formation of tensile induced cracks in the weld. This enables subsequent fusion welding overlying the initial weld without risk of hot cracking in the final weld.

Abstract: The invention relates to a method of manufacturing a welding stud from a wire by cold-working and by hardening and tempering. The welding stud particularly serves to be welded to a workpiece by means of an electric stud welding method and consists of a mounting portion and a welding portion. According to the invention, the wire is first pre-treated by hardening and tempering and is then cold-worked in such a way that the mounting portion and the welding portion have different strengths.

Abstract: A method is disclosed for securing an optical fiber to a packaging substrate with a bismuth-containing alloy of solder. For this purpose, the substrate may be provided with metallic pads or a blanket metallization to which the alloy or solder can adhere and the optical fiber is then positioned above such substrate and bonded to it with the alloy or solder. Also, a cavity or recess may be formed in the substrate in which the optical fiber is positioned and into which the alloy or solder is delivered in preformed or liquid state and is solidified in the cavity or recess while bonding the fiber. An optical assembly is also disclosed in which at least one optical fiber is bonded to the substrate by means of the bismuth-containing alloy or solder.

Abstract: When a seat (3) (FIG. 6A) on which a wax layer (7) is formed via a melting reaction layer (5) is brought into contact with a head (2) and heated and pressed in this state, a melting reaction layer (6) forms below the wax layer (FIG. 6B). When electric current application and pressing are continued from this state, a wax which has not reacted in the wax layer (7) in the formation of the melting reaction layer (6) is discharged from between the melting reaction layers (5) and (6). When electrical current application and pressing are further continued from this state, the two melting reaction layers (5) and (6) diffuse each other. The result is that a ternary alloy bonding layer (10) containing Fe, Al, and Zn, which constitute the melting reaction layers (5) and (6) is formed between the seat (3) and the head (2) (FIG. 6D).

Abstract: A data processing system is provided for determining a minimum flange length for a joint to be welded by resistance spot welding. In particular, the data processing system utilizes data for a preselected weld electrode and a set of joint data representative of a joint to be welded to determine whether a set of corrected tip data or a set of uncorrected tip data is to be used in determining the minimum flange length. A method for calculating the minimum flange length is also provided.

Abstract: Methods and apparatus for replacing an old wire threaded through a flyer winder with a new wire are provided. A first end of the old wire is connected to a first end of the new wire. The wires may be connected by twining, clamping, welding or the like. A second end of the old wire that extends from one of the winder's flyers is then connected to a collection device, and the old wire is collected until the new wire has been threaded through the flyer winder along the same path traveled by the old wire. The collection device may be an armature or similar structure having recesses for collecting the old wire during wire change-over or replacement. Preferably the collection device is configured so that conventional coil lead connection operations may be used to expedite wire change-over or replacement.

Abstract: A method of joining a sintered hard alloy member 1 such as a cylindrical rod-shaped twist drill bit blank made of material whose main component is tungsten carbide to a softer metal member such as a stainless steel shank 2 includes the steps of connecting the hard alloy member 1 and the metal member 2 to separate electrodes 3 and 4, applying a longitudinally directed force couple to the hard alloy member 1 and metal member 2 to press end faces of the members together to form an electrically conductive contact region, and passing a pulse of current through electrodes 3 and 4 of sufficient energy to melt the two end face regions of the members, thereby welding them together. Preferably, the end face of the metal member has a convex conical shape.

Abstract: An alloy for making weld gun arm castings comprises about 0.35 to 0.8 wt. % Be, about 0.2 to 0.9 wt. % Co and about 1.5 to 2.4 wt. % Ni, with the balance being Cu and incidental impurities, the (Ni+Co)/Be ratio in the alloy being at least about 4.

Abstract: This invention is an apparatus for joining the ends of two cylindrical (i.e., pipe-shaped) sections together with a friction stir weld. The apparatus holds the two cylindrical sections together and provides back-side weld support as it makes a friction stir weld around the circumference of the joined ends.

Abstract: An improved bushing mold is disclosed for an apparatus for welding a battery terminal post to a battery bushing. The battery terminal post is electrically connected to a battery plate disposed within a battery case and the battery bushing is secured to a battery case cover with the bushing having a central bushing aperture for receiving the battery terminal post therein when the battery case cover is located on the battery case. The bushing mold comprises an electrically conductive mold body having an insulating mold insert. The mold insert comprises a first and a second insert portion with the second insert portion being replaceable independent of the first insert portion.

Abstract: Quality localized surface treatment such as remelting a surface portion of a work by electric heating can be achieved easily by supplying electric current between an energization electrode and the work while holding the distal end portion of the energization electrode nearly in close contact with the surface portion. Localized heating can be successfully accomplished by electric heating based on the heat generated from the self resistance of the energization electrode itself and the heat generated from the contact resistance at the interface between the distal end portion of the energization electrode and the surface portion.