Abstract: A joined body includes: a thin plate including through holes; a first member including a proximal portion having a portion contacting the thin plate, and a protruding portion that protrudes in relation to a contact surface of the proximal portion and is inserted through the through hole; and a second member arranged oppositely to the proximal portion via the thin plate and made of a material that is same as that of the first member. The thin plate is made of a material having a specific gravity smaller than that of the material forming the first and the second members. The second member and an end portion of the protruding portion are connected to each other, by a part of the second member and a part of the end portion being melt-solidified, the end portion being at a side opposite to a side connected to the proximal portion.

Abstract: A joined body includes: a thin plate including through holes; first members each including: a base portion and a protruding portion inserted into one of the through holes; and a second member placed oppositely to the base portion via the thin plate and made of a material that is of a same kind as a material of the first members. The thin plate is made of a material having a specific gravity smaller than the materials of the first and the second members. The second member and an end portion of the protruding portion are connected together by melt-solidification. A post-joining hardness difference in a range of 30% along a direction orthogonal to a joint interface between the second member and the protruding portion, the range being centered on the joint interface, is equal to or less than 90% of a pre-joining hardness difference.

Abstract: A structural joint between two components of metal material is obtained by carrying out an electrical resistance welding spot between said components and subsequently performing a step of applying a cladding of metal material by an additive manufacturing technology. In one example, after a first step of applying a coarse base cladding, a second step of applying a fine cladding is carried out, again by additive manufacturing technology. The fine cladding can include a distribution of stiffening micro-ribs above the base cladding. The same method can also be applied to a single sheet metal component, rather than to a welded joint.

Abstract: An image forming apparatus includes a frame having a first metal plate and a second metal plate where the first metal plate has a recess portion. The frame supports an image forming member that forms an image on a sheet. The first metal plate and the second metal plate are positioned to each other and an adhesive is in a space formed between the recess portion and the second metal plate. The space is such that it receives the adhesive by injection.

Abstract: A coupling device is configured to, using a coupling member, couple a first plate made of a first metal and a second plate made of a second metal to each other, and includes a first electrode, a second electrode, a power source, a driver, and a controller. The power source is connected to the first electrode and the second electrode. The driver is configured to move the first electrode and the second electrode relative to the coupling member, the first plate, and the second plate. The controller is configured to control the power source and the driver to electrify the coupling member, the first plate, and the second plate while controlling the first electrode and the second electrode to apply pressure to the coupling member, the first plate, and the second plate.

Abstract: A method of manufacturing cross-corrugated support structures is provided. A mold having a molding surface with a first plurality and a second plurality of corrugations therein is used to introduce corrugations into a flexible, carbonaceous sheet. Cross-corrugations are introduced into the sheet by placing the sheet onto the molding surface, encapsulating the sheet to form a vacuum chamber, and evacuating the vacuum chamber of air. As air is evacuated from the vacuum chamber, the sheet is drawn upon the molding surface causing the sheet to conform to the shape of the molding surface. Thermosetting resin is infused into the sheet and cured causing the sheet to rigidly retain the shape of the molding surface. The sheet is further reinforced by securing at least one support member to the sheet using thermosetting resin.

Abstract: A method of adhesive weld bonding a light metal workpiece and a steel workpiece is disclosed that includes applying a plurality of discrete adhesive ribbons to a faying surface of the light metal workpiece, the faying surface of the steel workpiece, or both faying surfaces, and then assembling the workpieces together to establish one or more adhesive zones between the faying surfaces of the light metal and steel workpieces and a plurality of adhesive free zones amongst the adhesive zone(s). The method further includes forming a resistance spot weld that bonds the the light metal workpiece and the steel workpiece together at a spot weld location within one of the adhesive free zones. The formed spot weld includes a weld joint contained within the light metal workpiece that bonds to the faying interface of the steel workpiece.

Abstract: A preparation process of a copper powder metal plating layer, a metal substrate having the copper powder metal plating layer, an energy-saving anti-burst heat dissipation device and a preparation process thereof; the process of preparing the copper powder metal plating layer comprises the step of attaching the metal layer; the temperature of the liquid in the work tank is kept within a range of 1-15° C.; the attachment process of the metal layer comprises at least the steps of: attaching the bottom layer, attaching the snowflake-shaped layer and attaching the fastening layer.

Abstract: A method includes forming a first pocket in a first sheet of material and a second pocket in a second sheet of material, pressing the first pocket and the second pocket together at a nonlinear interface, and welding material of the first pocket and the second pocket at the interface.

Abstract: An apparatus and corresponding methods are disclosed to resistively spot weld a stack of sheet metal having a plurality of sheets of sheet metal. In one embodiment, a method includes contacting a first welding tip to a first side of the stack and contacting a second welding tip to a second side of the stack, the second side comprising a thinnest exterior sheet of the stack, the second welding tip including a contacting surface area less than the first welding tip; applying a squeeze pressure to the stack; and applying a current to the stack by applying a first current pulse for a first duration followed by applying a second current pulse for a second duration longer than the first duration and with a lower current than a current of the first current pulse.

Abstract: A method for manufacturing a structure in which an edge portion of the structure formed by stacking a plurality of members is friction stir welded. The manufacturing method includes: a welding step of forming a friction stir welded portion by bringing a friction stir welding tool from a side of a surface of a member on one side into contact with a superposition portion of works in which the members are stacked while rotating the friction stir welding tool; and a cutting step of cutting the friction stir welded portion, and in each of two or more works produced by the cutting, a welded portion of the edge portion of the structure is formed with the cut friction stir welded portion.

Abstract: A method of removing ineffective portion of flat heat pipe is disclosed. The method includes the steps of providing a flat heat pipe; flattening out at least one wick-free flatten-out zone of the flat heat pipe and then sealing the flattened flatten-out zone by welding; and cutting off a cut-away section but reserving a remainder section of the flattened and sealed flatten-out zone, so that an ineffective portion is removed from the flat heat pipe. After being processed with the above method, the flat heat pipe can have effectively increased heat transfer efficiency and save a lot of space.

Abstract: A welding auxiliary joining part in the shape of a stud having a head, a shank and a tip is disclosed. The welding auxiliary joining part is driven into a component made of a non- or poorly weldable material by means of a setting method. A welding head is created during driving-in due to mechanical deformation such that subsequently the component can be connected by welding via the welding auxiliary joining part to a further component made of a weldable material.

Abstract: A method of monitoring and maintaining a weld cap which is executing successive resistance welds on a plurality of workpieces includes measuring a first weld indentation formed during a first resistance weld and measuring a second weld indentation formed during a second resistance weld. The measured first and second weld indentations are compared with a severe threshold. If either of the measured first or second weld indentations is greater than the severe threshold, an abnormal condition is signaled. The method may include tip dressing the weld cap based upon the signaled abnormal condition. The method may further include determining a degradation rate between the first resistance weld and the second resistance weld. The degradation rate is the time differential between the measured first and second weld indentations, and either a first or a second tip dressing schedule is chosen based upon the determined degradation rate.

Abstract: The present invention includes a system, method, and apparatus for preventing corrosion in a lap joint. The lap joint includes a first member and a second member. The first member is adjacent to the second member to form a lap seam of the lap joint. The first member forms a channel at the lap seam relative to the second member. The channel forms a “V” shape, a “U” shape, or a semicircle shape relative to a horizontal plane of the lap joint. One or more openings are formed on the first member and/or the second member. The openings and channel of the present invention allows anticorrosion material to coat the lap seam of the lap joint.

Abstract: A method for attaching an aluminum panel to a magnesium panel via a self-piercing rivet. The method includes positioning the aluminum panel and the magnesium panel together with the magnesium panel supported on an anvil having a cavity therein. The magnesium panel is spot heated at the locale of the anvil, and then the self-piercing steel rivet is punched through the steel panel and only partway into the magnesium panel, to displace the magnesium panel into the cavity. The heating of the magnesium improves the ductility so that the self-piercing rivet is accepted without undue strain on the magnesium material. The interface between the steel rivet and the magnesium panel is concealed between the aluminum panel and the magnesium panel to thereby protect the interface between the steel material of the rivet and the magnesium panel from exposure to the environment.

Abstract: There is provided method for joining dissimilar metals of a steel product and a light metal product with each other, wherein the light metal product and a rivet made of an iron-base metal are connected with each other beforehand in a previous process preceding spot welding, and subsequently, the rivet and the steel product are spot welded with each other. Then, a cavity for use in clinching the light metal product is formed, and upon the stem of the rivet is embedded into the light metal product to penetrate therethrough, light metal is caused to undergo plastic flow into the cavity of the rivet, for clinching the light metal product to be thereby clinched with the rivet whereupon spot welding for forming a weld nugget only within the scope of an interface between the stem of the rivet, and the steel product is carried out.

Abstract: A method of forming a sputtering target assembly and other metal articles is described. Sputtering target assemblies and metal articles are also described. The method includes bonding a sputter target to a backing plate using resistance heating or welding to bond assembly members that respectively include mating projections and grooves formed in bonding surfaces thereof.

Abstract: A magnetron has an anode cylinder, a plurality of vanes arranged radially within the anode cylinder, a magnetic piece disposed at an open end section of the anode cylinder, an anode vacuum container including a metal container disposed to cover an upper surface of the magnetic piece, a cathode disposed along a central axis of the vacuum container, and an antenna externally discharging microwaves. The magnetic piece and the metal container are placed, in that order, on a shelf formed inwardly on a thin end section projecting from the open end section of the anode cylinder. When tightly welding the thin end section, a predetermined number of projections, projecting inwardly from the thin end section of the anode cylinder, loosely secure an outer perimeter bend of the metal container. The metal container is then accurately tightly welded to the anode cylinder without the metal container shifting off-center.

Abstract: Disclosed is an accumulator comprising: a pressure vessel; an elastic bellows in which a compressed gas is sealed, an end of the bellows being fixed to an interior of the pressure vessel; a flow path having an opening communicating with the interior and an exterior of the pressure vessel; a valve connected to a movable end of the bellows to operatively close the opening according to elastic motion of the bellows; and a hydraulic chamber partitioned from a gas chamber formed in an interior of the bellows containing the compressed gas. The valve comprises an upper surface which can cover the opening, and plural circular protrusions which surround the entire circumference of the opening and can closely contact the circumference of the opening.

Abstract: A method for electrical resistance welding thin metal sheets together is disclosed. In the method, a protrusion is formed upon a first sheet wherein the protrusion includes a planar circular surface and an annular sloping wall. Thereafter, electrodes pass an electrical current through the protrusion as the protrusion is contacted with a second metal sheet for electric resistance welding the first sheet to the second sheet.

Abstract: A magnetron has an anode cylinder, a plurality of vanes arranged radially within the anode cylinder, a magnetic piece disposed at an open end section of the anode cylinder, an anode vacuum container including a metal container disposed to cover an upper surface of the magnetic piece, a cathode disposed along a central axis of the vacuum container, and an antenna externally discharging microwaves. The magnetic piece and the metal container are placed, in that order, on a shelf formed inwardly on a thin end section projecting from the open end section of the anode cylinder. When tightly welding the thin end section, a predetermined number of projections, projecting inwardly from the thin end section of the anode cylinder, loosely secure an outer perimeter bend of the metal container. The metal container is then accurately tightly weld to the anode cylinder without the metal container shifting off-center.

Abstract: Quality localized surface treatment such as remelting a surface portion of a work by electric heating can be achieved easily by supplying electric current between an energization electrode and the work while holding the distal end portion of the energization electrode nearly in close contact with the surface portion. Localized heating can be successfully accomplished by electric heating based on the heat generated from the self resistance of the energization electrode itself and the heat generated from the contact resistance at the interface between the distal end portion of the energization electrode and the surface portion.